A packaging belt production line
By designing a packaging belt production line containing a stirring funnel, a melt mixing drum, a drying device, an embossing device and a coiling device, the existing production line has been solved, and efficient production and quality improvement has been achieved.
Patent Information
- Application Number
- CN201910851834.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-09-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2039-09-10
AI Technical Summary
The production efficiency of the existing packaging belt production line is inefficient, the melting process is affected by temperature control, the drying device cannot eliminate internal stress, and the replacement of the embossing and coiling device is high and inconvenient.
A packaging belt production line is designed, including a stirring funnel, a melt mixing drum, a drying device, an embossing device and a coiling device. The production line improves production efficiency and simplifies the equipment replacement process through the combination of melt filtering devices, drying devices, embossing devices and coiling devices.
Through this production line, the production efficiency of the packaging tape is improved, the internal stress is reduced, the quality of the packaging tape is improved, and the cost and complexity of equipment replacement are reduced.
Smart Images

Figure CN110450377B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of packaging tape production, and in particular to a packaging tape production line. Background Art
[0002] At present, the production efficiency of packaging tape production lines is relatively low, and the speed connection between production processes is poor.
[0003] The production efficiency of the packaging tape production line is greatly affected by the melting process, and the melting process must be controlled at a constant temperature to ensure the strength and quality of the packaging tape. Therefore, the production efficiency cannot be improved by increasing the temperature to reduce the viscosity of the molten raw materials.
[0004] On the other hand, during the drying process, the existing drying device cannot eliminate the internal stress, and it is often necessary to set up a separate pulling and forming machine after the drying device to perform an additional process.
[0005] The embossing and coiling devices of the entire packaging tape production line need to be replaced because they need to adapt to different types of packaging tapes. When replacing the embossing and coiling devices on the existing production line, the entire set is generally replaced, or a dedicated production line is set up separately, which is costly and not good for the production rhythm. Summary of the invention
[0006] The present invention provides a packaging tape production line, aiming to solve the above-mentioned problems existing in the packaging tape production line in the prior art.
[0007] The present invention is achieved in that:
[0008] A packaging tape production line comprises a stirring hopper, a melt stirring drum, a drying device, an embossing device and a coiling device;
[0009] The stirring funnel has a material inlet, and a screening funnel is arranged at the material inlet, and the screening funnel is connected to the output end of the vibrator; a mixing auger is also arranged in the stirring funnel;
[0010] The lower part of the stirring funnel is connected to the inlet of the molten material stirring drum, a stirring auger is arranged in the molten material stirring drum, and a constant temperature heating rod is also arranged on the inner wall of the molten material stirring drum;
[0011] The outlet end of the molten material stirring drum is provided with a molten material filtering device, and an extrusion head is provided between the outlet of the molten material filtering device and the water cooling pool;
[0012] The outlet end of the water cooling pool is connected to a drying device, which includes a conveyor box for the packaging belt to pass through and an oven for adjusting the temperature;
[0013] The outlet end of the drying device is connected to the inlet end of the embossing device;
[0014] The outlet end of the embossing device is connected to the coiling device, and the coiling device is used for packaging the packaging tape into a roll.
[0015] In one embodiment of the present invention, a winding roller group for pulling the packaging belt is arranged in the conveyor box, and the winding roller group includes a variable speed roller group composed of a first roller with a large diameter and a second roller with a small diameter;
[0016] The oven is arranged on the upper side of the conveying box, and a side of the oven close to the conveying box is provided with air holes leading to the winding roller group.
[0017] In one embodiment of the present invention, the drying device further comprises a drying lead portion, which comprises two groups of guide rollers respectively arranged at both ends of the oven, wherein the ends of the speed-changing roller group of one group of guide rollers are matched.
[0018] In one embodiment of the present invention, the melt filtering device comprises a conical filter sheet;
[0019] The conical filter sheet is in the form of a frustum-shaped shell, and a filter hole is arranged on the side of the conical filter sheet;
[0020] The conical filter sheet has a large end and a small end that are arranged opposite to each other, the small end is provided with a shaping sheet, and the large end is provided with a fixing piece for fixing the melt filtering device;
[0021] The fixing piece is provided with a mounting hole.
[0022] In one embodiment of the present invention, the fixing member comprises a shaping ring and a fixing reverse edge;
[0023] The inner side of the shaping ring is fixedly connected to the conical filter plate, and the outer side of the shaping ring is fixedly connected to the fixed reverse edge. A plurality of the mounting holes are circumferentially spaced apart on the fixed reverse edge.
[0024] In one embodiment of the present invention, the embossing device comprises a mounting frame, a first driving member, a synchronous transmission group and two embossing rollers;
[0025] The synchronous transmission group includes two meshing transmission gears, wherein a gear shaft of one of the transmission gears is cooperatively connected with an output end of the first driving member;
[0026] The embossing roller is rotatably arranged in the mounting frame, and the embossing roller comprises a shaft body, and the shaft body of each embossing roller is circumferentially limitedly connected with one of the transmission gears;
[0027] An embossing seam for embossing the packaging tape is formed between the two embossing rollers, and one end of the embossing roller away from the transmission gear is rotatably connected to the mounting frame;
[0028] The mounting frame is provided with a mounting cover for mounting the shaft end of the embossing roller, a mounting hole is provided in the middle of the mounting cover, a bearing for connecting the shaft end of the embossing roller is provided on the inner wall of the mounting hole, and the mounting cover is detachably connected to the mounting frame.
[0029] In one embodiment of the present invention, an embossing skin is provided on the outer side of the embossing roller, the embossing skin includes a flange, the flange is provided with a mounting through hole, and the embossing roller is provided with a threaded hole at a position corresponding to the mounting through hole.
[0030] In one embodiment of the present invention, the mounting frame includes a base, the first driving member is fixedly disposed in the base, and the output end of the first driving member is coupled with the transmission gear through a synchronous belt.
[0031] In one embodiment of the present invention, the coiling device comprises a driving portion, a transition gear and a coiling portion;
[0032] The driving part comprises a second driving member and a driving gear, and the driving gear is meshed with the transition gear;
[0033] The transition gear is rotatably arranged on the base, one end of the base is rotatably connected to the gear shaft of the driving gear, and the other end is provided with a slide rail, the slide rail is an arc-shaped hole with the gear shaft of the driving gear as the rotation axis, a fixing bolt is sleeved in the slide rail, and the fixing bolt is fixedly connected to the housing of the coiling device;
[0034] The transition gear has a transmission position;
[0035] The coiling section comprises a coaxial coiling drum and a coiling gear, and in the transmission position, the coiling gear is meshed with the transition gear;
[0036] The reel is used for carrying the packaging tape.
[0037] In one embodiment of the present invention, the winding device also includes a tie assembly for guiding the packaging tape, and the tie assembly includes a sliding shaft and a tie rod; the axial direction of the sliding shaft is parallel to the axial direction of the gear shaft of the winding gear, and the tie rod is provided with a connecting hole, and the sliding shaft passes through the connecting hole, and the tie rod is provided with a slide groove, and the two side walls of the slide groove are used to abut against the two sides of the packaging tape.
[0038] The beneficial effects of the present invention are: the packaging tape production line provided by the present invention can improve production efficiency and ensure that the packaging tape has sufficiently small internal stress during the production process to improve the quality of the packaging tape. Each specific working unit has the following beneficial effects.
[0039] The melt filtering device can increase the effective filtering area, ensure the filtering efficiency, and improve the production speed. On the other hand, the conical filter can prevent the accumulation of impurities and block the filter holes. The impurities are collected through the groove at the large end of the conical filter to prevent the impurities from running around.
[0040] The drying device can first pull the packaging belt in a cooling state to lengthen the packaging belt to increase its strength, and then gently eliminate the internal stress of the packaging belt after pulling in the oven, thereby ensuring the strength and toughness of the packaging belt while drying.
[0041] The embossing device can directly replace the embossing roller when embossing different patterns. The embossing roller can be replaced by removing the installation cover, which simplifies the replacement process. On the other hand, the synchronous transmission group provided enables both embossing rollers to rotate actively, reducing the risk of accidents caused by the misalignment of the embossing rollers. Specifically, the provided belt guide roller and belt stopper can ensure that the packaging belt is always embossed in the embossing seam to prevent the packaging belt from slipping out or breaking.
[0042] The winding device can pull the driving gear and the transition gear apart for easy maintenance, making the transition gear replaceable and changing the transmission ratio between the driving gear and the winding gear, so that different types of packaging tapes can be matched. The cooperation between the reciprocating screw and the stroke slider can realize the reciprocating motion of the stroke slider in the axial direction of the reciprocating screw, thereby driving the tie rod to reciprocate on the sliding shaft, so as to realize continuous winding of thinner packaging tapes on the wide winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0044] Figure 1 is a schematic structural diagram of a melt filtering device in a packaging tape production line provided by an embodiment of the present invention from a first perspective;
[0045] Figure 2 is a schematic structural diagram of a melt filtering device in a packaging tape production line provided by an embodiment of the present invention from a second viewing angle;
[0046] Figure 3 It is a schematic structural diagram of a drying device in a packaging tape production line provided by an embodiment of the present invention;
[0047] Figure 4 It is a schematic structural diagram of a conveying box portion of a drying device in a packaging tape production line provided by an embodiment of the present invention;
[0048] Figure 5 is a structural schematic diagram of a first-view embossing device in a packaging tape production line provided by an embodiment of the present invention;
[0049] Figure 6 is a structural schematic diagram of a second viewing angle of an embossing device in a packaging tape production line provided by an embodiment of the present invention;
[0050] Figure 7 is a schematic structural diagram of a first-viewing angle of view of a coiling device in a packaging tape production line provided by an embodiment of the present invention;
[0051] Figure 8 yes Figure 7 A partial enlarged view of the middle A area;
[0052] Fig. 9 is a structural schematic diagram of a second viewing angle of a coiling device in a packaging tape production line provided by an embodiment of the present invention;
[0053] Fig.10 It is a structural schematic diagram of a third viewing angle of a coiling device in a packaging tape production line provided in an embodiment of the present invention.
[0054] Icons: 1010-melt filtering device; 1100-conical filter plate; 1200-forming plate; 1300-fixing part; 1301-mounting hole; 1310-forming ring; 1330-fixing reverse edge; 1331-sealing groove; 2001-drying device; 2010-drying oven; 2030-transmission box; 2100-winding roller group; 2110-first roller; 2130-second roller; 2210-opening and closing cover; 2300-cooling part; 2410-guide roller group; 2411-fixing rod; 2413-guide roller; 2430-belt pressing roller; 2500-cooling roller group; 3001-embossing device; 3100-mounting frame; 3200-first driving member; 3300-synchronous transmission group; 3 400-embossing roller; 3310-transmission gear; 3500-installation cover; 3010-base; 3330-synchronous belt; 3011-shock-absorbing foot; 3600-protective cover; 3710-belt guide roller; 3730-belt stop; 4001-winding device; 4010-driving unit; 4030-transition gear; 4050-winding unit; 4100-second driving member; 4200-driving gear; 4310-base; 4330-slide rail; 4350-fixing bolt; 4031-transition wheel body; 4033-locking nut; 4070-tie assembly; 4410-tie rod; 4430-travel slider; 4450-sliding shaft; 4051-winding drum; 4053-winding gear. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0056] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0057] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] In the present invention, unless otherwise clearly specified and limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, a first feature being above, above, and above a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below a second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0059] Example
[0060] The present embodiment provides a packaging tape production line, which includes a stirring funnel, a melt stirring drum, a drying device 2001, an embossing device 3001 and a coiling device 4001; the stirring funnel has a feed inlet, a screening funnel is arranged at the feed inlet, and the screening funnel is connected to the output end of the vibrator; a mixing auger is also arranged in the stirring funnel; the lower part of the stirring funnel is connected to the inlet of the melt stirring drum, a stirring auger is arranged in the melt stirring drum, and a constant temperature heating rod is also arranged on the inner wall of the melt stirring drum; the melt stirring drum A melt filtering device 1010 is provided at the outlet end, and an extrusion head is provided between the outlet of the melt filtering device 1010 and the water cooling pool; the outlet end of the water cooling pool is connected to the drying device 2001, and the drying device 2001 includes a conveying box 2030 for the packaging tape to pass through and an oven 2010 for adjusting the temperature; the outlet end of the drying device 2001 is connected to the inlet end of the embossing device 3001; the outlet end of the embossing device 3001 is connected to the coiling device 4001, and the coiling device 4001 is used to pack the packaging tape into rolls.
[0061] The structure of its specific components is as follows:
[0062] Melt filtration device 1010:
[0063] This embodiment provides a melt filtering device 1010, see Figure 1 and Figure 2 , the melt filtering device 1010 comprises a conical filter sheet 1100;
[0064] The conical filter plate 1100 is a frustum-shaped housing, and filtering holes are arranged on the side of the conical filter plate 1100;
[0065] The conical filter sheet 1100 has a large end and a small end that are relatively arranged, a shaping sheet 1200 is welded and fixed to the small end, and a fixing piece 1300 for fixing the melt filtering device 1010 is welded and fixed to the large end;
[0066] The fixing member 1300 is provided with a mounting hole 1301 .
[0067] The conical filter 1100 filters the molten raw material and removes impurities. The pure molten raw material is cooled and formed into a packing tape in the next step. The shape of the conical filter 1100 can increase the filtering area and improve efficiency. On the other hand, the conical setting can prevent impurities from accumulating in the filter holes, which will cause a large number of filter holes to be blocked due to long-term use. The shaping pieces 1200 at the large and small ends can keep the conical filter 1100 in a frustum-shaped shape and will not collapse or deform during the extrusion process. The mounting hole 1301 provided on the fixing member 1300 is used to install the melt filtering device 1010 into the channel tube.
[0068] In this embodiment, the fixing member 1300 includes a shaping ring 1310 and a fixing reverse edge 1330; the inner side of the shaping ring 1310 is fixedly connected to the conical filter 1100, and the outer side of the shaping ring 1310 is fixedly connected to the fixing reverse edge 1330. The fixing reverse edge 1330 is parallel to the axial direction of the conical filter 1100, and a plurality of mounting holes 1301 are arranged at intervals in the circumferential direction on the fixing reverse edge 1330. Bolts are installed through the mounting holes 1301 to fix the conical filter 1100 to the inner side of the channel tube.
[0069] In this embodiment, the fixed reverse edge 1330 is parallel to the axis of the conical filter 1100 so that there is a containing space between the conical filter 1100 and the fixed reverse edge 1330. During use, impurities will be pushed into this containing space for accommodation without clogging the filter holes.
[0070] In other embodiments, the fixing member 1300 may be made into a flange shape, that is, the end of the shaping ring 1310 in this embodiment is thickened to form a fixing reverse edge 1330, and the plane where the fixing reverse edge 1330 is located is perpendicular to the axial direction of the conical filter plate 1100. Then the fixing member 1300 is installed at the end of the outlet of the channel pipe.
[0071] In order to ensure the sealing performance of the melt filtering device 1010, a sealing groove 1331 for clamping a sealing ring is provided on the outer side of the fixed reverse edge 1330. The sealing ring can be a heat-resistant sealing member such as a sealing steel ring.
[0072] A guide plate (not shown in the figure) is arranged on the side of the shaping plate 1200 away from the conical filter plate 1100, and at least two spiral guide plates are arranged in an annular array on the shaping plate 1200, so that the molten material close to the shaping plate 1200 can be naturally stirred before entering the conical filter plate 1100.
[0073] In this embodiment, a magnet is provided on the shaping ring 1310 , and the magnet can adsorb iron-containing impurities on the shaping ring 1310 .
[0074] Drying device 2001:
[0075] See also Figure 3 and Figure 4 , the drying device 2001 includes a drying oven 2010 and a transfer box 2030;
[0076] A winding roller group 2100 for pulling the packaging belt is arranged in the conveying box 2030, and the winding roller group 2100 includes a variable speed roller group composed of a first roller 2110 with a large diameter and a second roller 2130 with a small diameter;
[0077] The oven 2010 is arranged on the upper side of the conveying box 2030, and an air hole leading to the winding roller group 2100 is arranged on the side of the oven 2010 close to the conveying box 2030; an opening and closing cover 2210 is arranged on the side end of the oven 2010, and the opening and closing cover 2210 is hinged to the box body of the oven 2010.
[0078] In this embodiment, the packaging belt is tightened by pulling it around the roller group 2100, and internal stress is generated in the packaging belt. However, due to the toughness of the packaging belt, the internal stress can be maintained without being broken. The packaging belt is then sent to the oven 2010, and a plurality of heating rods are arranged above the inner shell of the oven 2010. The heat generated by the heating rods dries the packaging belt and eliminates the internal stress in the packaging belt. At this time, the packaging belt is stretched and the internal stress is eliminated while being dried.
[0079] Specifically, the air holes can also be set to pre-dry the packaging belt in the lower conveying box 2030. Since the packaging belt shakes during the conveying process, the excess water will be shaken off. Therefore, most of the surface water can be removed by heat drying in this process. However, the internal stress in the packaging belt cannot be eliminated and the packaging belt cannot be dried thoroughly.
[0080] In order to control the direction of hot air in the oven 2010, an exhaust member for extracting gas in the conveying box 2030 is provided at one end of the oven 2010. The exhaust member may be a blower. In other embodiments, the exhaust member may be provided at one side of the conveying box 2030 to increase the amount of hot air entering the conveying box 2030.
[0081] In this embodiment, the drying device 2001 further includes a cooling member 2300, which is disposed on a side of the oven 2010 away from the transfer box 2030. The cooling member 2300 cools the oven 2010. Specifically, the cooling member 2300 in this embodiment is a water tank, and a water cooling pipe can be disposed on a side of the water tank close to the oven 2010. The water in the water tank flows in the water cooling pipe, ensuring that the water in the water cooling pipe always has a relatively low temperature.
[0082] Specifically, the water tank can not only be used to cool one side of the oven 2010, but can also be integrated as a cooling member 2300 of the packaging belt. After the packaging belt solidifies, it has a certain temperature and is relatively soft and not easy to be formed. At this time, it can be cooled in the water tank. In order to cool the packaging belt, it is necessary to pull the packaging belt in the water tank. A cooling roller group 2500 is provided on the water tank. The cooling roller group 2500 provides a small tension force as long as the packaging belt can be pulled normally. Therefore, the cooling member 2300 provided by the present invention has two functions: cooling the packaging belt to ensure the molding of the packaging belt; cooling the oven 2010 to ensure the normal operation of the oven 2010.
[0083] The drying device 2001 further includes a drying lead part, which includes two groups of guide rollers 2413 groups 2410 respectively arranged at both ends of the oven 2010, wherein the ends of the speed-changing roller group of one group of guide rollers 2413 groups 2410 are matched. The guide rollers 2413 groups 2410 include a fixing rod 2411 and a guide roller 2413, wherein the fixing rod 2411 is provided with an oblong hole, and an installation rod is provided on one axial side of the guide roller, and the installation rod passes through the oblong hole and is matched with the fixing bolt 4350. The two groups of guide rollers 2413 groups 2410 are used to adjust the distance between the packaging belt and the heating rod, so that the distance between the packaging belt and the heating rod can be adjusted when drying packaging belts of different types and specifications.
[0084] Specifically, the drying device 2001 also includes a belt discharge portion for transporting the dried packaging belt out of the drying device 2001, and the belt discharge portion includes two belt pressing rollers 2430, which are arranged in parallel, and a belt pressing seam for pressing the packaging belt is provided between the two belt pressing rollers 2430.
[0085] Embossing device 3001:
[0086] See also Figure 5 and Figure 6 , the embossing device 3001 comprises a mounting frame 3100, a first driving member 3200, a synchronous transmission group 3300 and two embossing rollers 3400;
[0087] The synchronous transmission group includes two meshing transmission gears 3310, wherein the gear shaft of one transmission gear 3310 is cooperatively connected with the output end of the first driving member 3200;
[0088] The embossing roller 3400 is rotatably disposed in the mounting frame 3100. The embossing roller 3400 includes a shaft body. The shaft body of each embossing roller 3400 is circumferentially limitedly connected to a transmission gear 3310. In this embodiment, the circumferentially limited connection is achieved by interference fit with the bearing.
[0089] An embossing seam for embossing the packaging tape is formed between the two embossing rollers 3400, and one end of the embossing roller 3400 away from the transmission gear 3310 is rotatably connected to the mounting frame 3100;
[0090] The mounting frame 3100 is provided with a mounting cover 3500 for mounting the shaft end of the embossing roller 3400, a mounting hole 1301 is provided in the middle of the mounting cover 3500, a bearing for connecting the shaft end of the embossing roller 3400 is provided on the inner wall of the mounting hole 1301, and the mounting cover 3500 is detachably connected to the mounting frame 3100. The outer side of the mounting cover 3500 is provided with a reverse edge forming a flange, which is fixed to the mounting frame 3100 by bolts.
[0091] The embossing roller 3400 installed by the installation cover 3500 can be directly pulled out for disassembly, replacement and maintenance after the installation cover 3500 is removed. When the surface pattern of the packaging tape needs to be changed, the embossing roller 3400 can be replaced. The synchronous transmission group allows two transmission gears 3310 to drive the two embossing rollers 3400 to rotate respectively, thus avoiding the defect of easy sliding and misalignment caused by one embossing roller 3400 being active and the other embossing roller 3400 being driven in the prior art.
[0092] In this embodiment, an embossing skin (not shown in the figure) is arranged on the outside of the embossing roller 3400, and the embossing skin includes a flange. When the embossing skin is wrapped and arranged on the outside of the embossing roller 3400, the flange is located at both ends of the embossing roller 3400 and fits with the end surface of the embossing roller 3400. The flange is provided with a mounting through hole, and the embossing roller 3400 is provided with a threaded hole at a position corresponding to the mounting through hole. By providing the embossing skin, the pattern can be changed directly by replacing the embossing skin without replacing the embossing roller 3400 as a whole, which is convenient for the storage of parts and also saves costs.
[0093] The mounting frame 3100 includes a base 3010, a first driving member 3200 is fixedly arranged in the base 3010, and the output end of the first driving member 3200 is in transmission cooperation with the transmission gear 3310 through a synchronous belt 3330. The first driving member 3200 is installed on the base 3010 to lower the center of gravity of the embossing device 3001, and has better stability. In this embodiment, the four corners of the base 3010 are also provided with shock-absorbing feet 3011, and the bottom of the shock-absorbing feet 3011 is provided with rubber pads, which can buffer the vibration generated when the embossing device 3001 is working.
[0094] In this embodiment, in order to keep the embossing device 3001 in a clean and safe working state, a protective cover 3600 is provided on the outside of the mounting frame 3100. The protective cover 3600 mainly covers one end of the synchronous transmission group 3300, which can prevent the staff from inadvertently touching and causing work injuries, and on the other hand, it can also prevent dust from entering the synchronous transmission group 3300, causing the transmission gear 3310 to work abnormally or even cause synchronization failure.
[0095] In this embodiment, a tape guide roller 3710 is disposed on the side of the mounting frame 3100, and the axial direction of the tape guide roller 3710 is parallel to the axial direction of the embossing roller 3400. Two tape stoppers 3730 are also disposed at positions corresponding to the mounting frame 3100 and the tape guide roller 3710, and a gap is formed between the two tape stoppers 3730 for the packaging tape to pass through the tape guide.
[0096] By setting the tape guide roller 3710, the packaging tape can enter the embossed seam at a minimum angle to reduce the risk of the packaging tape breaking, and the two tape stoppers 3730 can ensure that the installation tape does not slip out of the embossed seam.
[0097] In this embodiment, a traction roller is also provided on the side of the mounting frame 3100. The traction roller is used to guide the packaging tape, especially after the end of the packaging tape enters the embossing seam, the traction roller provides a pulling force to pull out the packaging tape to ensure the continuous operation of the entire embossing device 3001.
[0098] Coil device 4001:
[0099] See also Figure 7 and Figure 8 The material coiling device 4001 includes a driving unit 4010, a transition gear 4030 and a material coiling unit 4050; the driving unit 4010 includes a second driving member 4100 and a driving gear 4200, the driving gear 4200 meshes with the transition gear 4030; the transition gear 4030 is rotatably disposed on a base 4310, one end of the base 4310 is rotatably connected to the gear shaft of the driving gear 4200, and the other end is provided with a slide rail 4330, the slide rail 43 30 is an arc-shaped hole with the gear shaft of the driving gear 4200 as the rotation axis. A fixing bolt 4350 is sleeved in the slide rail 4330, and the fixing bolt 4350 is fixedly connected to the shell of the winding device 4001; the transition gear 4030 has a transmission position; the winding part 4050 includes a coaxial winding drum 4051 and a winding gear 4053, and in the transmission position, the winding gear 4053 is meshed with the transition gear 4030; the winding drum 4051 is used to carry the packaging tape.
[0100] During use, the transition gear needs to slide to the transmission position between the driving gear 4200 and the coiling gear 4053, and mesh with the transition gear 4030 and the coiling gear 4053 respectively, so that the power can be transmitted to the coiling gear 4053 to drive the coiling drum 4051 to coil the material. When the machine is stopped, the transition gear 4030 can be turned away from the transmission position to release the meshing of the driving gear 4200 and the coiling gear 4053. On the one hand, the distance between the driving gear 4200 and the transition gear 4030 can be pulled apart for easy maintenance. On the other hand, the transition gear 4030 can be replaced, and the transmission ratio between the driving gear 4200 and the coiling gear 4053 can be changed, so that the coils of different types of packaging tapes can be matched.
[0101] By setting the transition gear 4030 on the base 4310, the slide rail 4330 can be set away from the transition gear 4030 to facilitate the adjustment of the position of the transition gear 4030, and a positioning nut is set at the end of the fixing bolt 4350. The side of the positioning nut close to the base 4310 is provided with anti-slip rubber, and the position of the transition gear 4030 can be fixed by tightening the fixing bolt 4350.
[0102] Specifically, the transition gear 4030 includes a transition wheel body 4031 and a transition wheel shaft. A square matching hole is provided in the middle of the transition wheel body 4031, and the cross section of the transition wheel shaft is a square equivalent to the matching hole. That is, after the transition wheel body 4031 is inserted into the transition wheel shaft, the circumferential limit connection between the transition wheel body 4031 and the transition wheel shaft can be realized. The transition wheel shaft is rotatably connected to the base 4310. Specifically, a bearing can be provided on the base 4310, and the transition wheel shaft and the bearing are interference-connected to realize the rotatable connection between the transition wheel shaft and the base 4310.
[0103] In order to prevent the transition wheel body 4031 from slipping out of the transition wheel shaft, a threaded end for connecting the locking nut 4033 is provided at the end of the transition wheel shaft.
[0104] See also Fig. 9 and Fig.10 In this embodiment, the winding device 4001 also includes a tie assembly 4070 for guiding the packaging tape, and the tie assembly 4070 includes a sliding shaft 4450 and a tie rod 4410; the axial direction of the sliding shaft 4450 is parallel to the axial direction of the gear shaft of the winding gear 4053, and a connecting hole is provided on the tie rod 4410, and the sliding shaft 4450 passes through the connecting hole. A slide groove is provided on the tie rod 4410, and the two side walls of the slide groove are used to abut against the two sides of the packaging tape.
[0105] The slide groove of the tie rod 4410 can prevent the packaging tape from being misplaced, and the uniform sliding of the tie rod 4410 on the sliding shaft 4450 can achieve continuous winding of the thinner packaging tape on the wide reel 4051.
[0106] The tie rod 4410 is fixedly connected to the travel slider 4430 , and a reciprocating screw matched with the travel slider 4430 is fixedly arranged on the gear shaft of the winding gear 4053 , and the reciprocating screw is coaxial with the winding gear 4053 .
[0107] The cooperation between the reciprocating screw and the travel slider 4430 can realize the reciprocating motion of the travel slider 4430 in the axial direction of the reciprocating screw, thereby driving the tie rod 4410 to reciprocate on the sliding shaft 4450.
[0108] The packaging tape production line provided by the present invention can improve production efficiency and ensure that the packaging tape has sufficiently small internal stress during the production process to improve the quality of the packaging tape. Each specific working unit has the following beneficial effects.
[0109] The melt filtering device 1010 can increase the effective filtering area, ensure the filtering efficiency, and improve the production speed. On the other hand, the conical filter plate 1100 can prevent the accumulation of impurities and block the filter holes, and the impurities are collected through the groove at the large end of the conical filter plate 1100 to prevent the impurities from running around.
[0110] The drying device 2001 can first pull the packaging belt in a cooling state to lengthen the packaging belt to increase the strength of the packaging belt, and then gently eliminate the internal stress of the packaging belt after pulling in the oven 2010, thereby ensuring the strength and toughness of the packaging belt while drying.
[0111] The embossing device 3001 can directly replace the embossing roller 3400 when embossing different patterns. The embossing roller 3400 can be replaced by removing the mounting cover 3500, which simplifies the replacement process. On the other hand, the synchronous transmission group 3300 provided enables both embossing rollers 3400 to rotate actively, reducing the risk of accidents caused by the misalignment of the embossing rollers 3400. Specifically, the provided belt guide roller 3710 and belt stopper 3730 can ensure that the packaging belt is always embossed in the embossing seam to prevent the packaging belt from slipping out or breaking.
[0112] The winding device 4001 can pull the driving gear 4200 and the transition gear 4030 apart for easy maintenance, so that the transition gear 4030 can be replaced, and the transmission ratio between the driving gear 4200 and the winding gear 4053 can be changed, so that different types of packaging tapes can be matched. The cooperation between the reciprocating screw and the travel slider 4430 can realize the reciprocating motion of the travel slider 4430 in the axial direction of the reciprocating screw, thereby driving the tie rod 4410 to reciprocate on the sliding shaft 4450, so that the thinner packaging tape can be continuously wound on the wide winding drum 4051.
[0113] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A packaging tape production line, characterized in that: It includes a stirring funnel, a melt stirring drum, a drying device, an embossing device and a coiling device; The stirring funnel has a material inlet, and a screening funnel is arranged at the material inlet, and the screening funnel is connected to the output end of the vibrator; a mixing auger is also arranged in the stirring funnel; The lower part of the stirring funnel is connected to the inlet of the molten material stirring drum, a stirring auger is arranged in the molten material stirring drum, and a constant temperature heating rod is also arranged on the inner wall of the molten material stirring drum; The outlet end of the molten material stirring drum is provided with a molten material filtering device, and an extrusion head is provided between the outlet of the molten material filtering device and the water cooling pool; The outlet end of the water cooling pool is connected to a drying device, which includes a conveyor box for the packaging belt to pass through and an oven for adjusting the temperature; The outlet end of the drying device is connected to the inlet end of the embossing device; The outlet end of the embossing device is connected to the coiling device, and the coiling device is used for packaging the packaging tape into a roll; The molten material filtering device comprises a conical filter plate; the conical filter plate has a large end and a small end arranged opposite to each other, the small end is provided with a shaping plate, and the large end is provided with a fixing member for fixing the molten material filtering device; the fixing member comprises a shaping ring and a fixing reverse edge; there is an accommodating space between the conical filter plate and the fixing reverse edge; The embossing device comprises a mounting frame, a first driving member, a synchronous transmission group and two embossing rollers, the mounting frame is provided with a mounting cover for mounting the shaft end of the embossing roller, and the mounting cover is detachably connected to the mounting frame; an embossing skin is provided on the outer side of the embossing roller, the embossing skin comprises a flange, the flange is provided with a mounting through hole, and the embossing roller is provided with a threaded hole at a position corresponding to the mounting through hole; The coiling device comprises a driving part, a transition gear and a coiling part; the driving part comprises a second driving member and a driving gear, and the driving gear is meshed with the transition gear; The transition gear is rotatably arranged on a base, one end of the base is rotatably connected to the gear shaft of the driving gear, and the other end is provided with a slide rail, and the slide rail is an arc-shaped hole with the gear shaft of the driving gear as the rotation axis; The drying device also includes a cooling member, which is arranged on a side of the oven away from the conveying box, and cools the oven; a cooling roller group is arranged on the cooling member, and the cooling roller group pulls the packaging belt, and the cooling member cools the packaging belt.
2. The packaging tape production line according to claim 1, characterized in that: A winding roller group for pulling the packaging belt is arranged in the conveying box, and the winding roller group includes a variable speed roller group composed of a first roller with a large diameter and a second roller with a small diameter; The oven is arranged on the upper side of the conveying box, and a side of the oven close to the conveying box is provided with air holes leading to the winding roller group.
3. The packaging tape production line according to claim 2, characterized in that: The drying device further comprises a drying lead portion, which comprises two groups of guide rollers respectively arranged at two ends of the oven, wherein the ends of the speed-changing roller group of one group of the guide rollers are matched.
4. The packaging tape production line according to claim 1, characterized in that: The conical filter sheet is in the form of a frustum-shaped shell, and a filter hole is arranged on the side of the conical filter sheet; The fixing piece is provided with a mounting hole.
5. The packaging tape production line according to claim 4, characterized in that: The inner side of the shaping ring is fixedly connected to the conical filter plate, and the outer side of the shaping ring is fixedly connected to the fixed reverse edge. A plurality of the mounting holes are circumferentially spaced apart on the fixed reverse edge.
6. The packaging tape production line according to claim 1, characterized in that: The synchronous transmission group includes two meshing transmission gears, wherein a gear shaft of one of the transmission gears is cooperatively connected with an output end of the first driving member; The embossing roller is rotatably arranged in the mounting frame, and the embossing roller comprises a shaft body, and the shaft body of each embossing roller is circumferentially limitedly connected with one of the transmission gears; An embossing seam for embossing the packaging tape is formed between the two embossing rollers, and one end of the embossing roller away from the transmission gear is rotatably connected to the mounting frame; A mounting hole is arranged in the middle of the mounting cover, and a bearing for connecting the shaft end of the embossing roller is arranged on the inner wall of the mounting hole.
7. The packaging tape production line according to claim 6, characterized in that: The mounting frame includes a base, the first driving member is fixedly arranged in the base, and the output end of the first driving member is matched with the transmission gear through a synchronous belt.
8. The packaging tape production line according to claim 1, characterized in that: A fixing bolt is sleeved inside the slide rail, and the fixing bolt is fixedly connected to the housing of the coiling device; The transition gear has a transmission position; The coiling section comprises a coaxial coiling drum and a coiling gear, and in the transmission position, the coiling gear is meshed with the transition gear; The reel is used for carrying the packaging tape.
9. The packaging tape production line according to claim 8, characterized in that: The winding device also includes a tie assembly for guiding the packaging tape, and the tie assembly includes a sliding shaft and a tie rod; the axial direction of the sliding shaft is parallel to the axial direction of the gear shaft of the winding gear, and the tie rod is provided with a connecting hole, and the sliding shaft passes through the connecting hole. The tie rod is provided with a slide groove, and the two side walls of the slide groove are used to abut against the two sides of the packaging tape.
Citation Information
Patent Citations
Packing belt production method and complete equipment
CN102490380A
Inner core rotation type plastic melt filter
CN107081892A
Embossing machine
CN207257199U
Packaging tape production line
CN211054360U