A vibration detection system for electromagnetic fans

The electromagnetic fan amplitude detection system uses a laser ranging device and moving devices to enhance measurement accuracy and efficiency, addressing the limitations of traditional methods.

CN110529437BActive Publication Date: 2024-12-20TANGSHAN DACHUANG TECH CO LTD
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Patent Information

Application Number
CN201910798153.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-08-27
Publication Date
2024-12-20
Estimated Expiration
2039-08-27

AI Technical Summary

Technical Problem

Existing methods for measuring electromagnetic fan amplitude, such as using calipers or rulers, suffer from low accuracy and efficiency, and are cumbersome.

Method used

A system comprising a workbench with a laser ranging device, fixing stations, and moving devices to accurately measure electromagnetic fan amplitude by emitting lasers that detect blade positions and process the data to calculate amplitude.

Benefits of technology

The system provides high accuracy and efficiency in measuring electromagnetic fan amplitude, reducing operational difficulty and interference from external factors.

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Abstract

The present invention discloses an electromagnetic fan amplitude detection system, comprising a workbench and a fixing seat for fixing the electromagnetic fan, the workbench and the fixing seat are fixedly arranged respectively, a laser distance measuring device is arranged on the workbench, the laser distance measuring device detects the information of the electromagnetic fan by laser, the laser distance measuring device is connected to a processing control unit by a signal, the laser distance measuring device sends the detected information to the processing control unit, and the processing control unit is connected to a display unit by a signal. The present invention improves the accuracy of measuring the amplitude of the electromagnetic fan, improves the efficiency of measuring the amplitude of the electromagnetic fan, and is simple to operate. The present invention is applied to the technical field of electromagnetic fans.
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Description

Technical Field

[0001] The invention relates to the technical field of electromagnetic fans, and in particular to an electromagnetic fan amplitude detection system. Background Art

[0002] Please refer to Figure 3 The electromagnetic fan 1 is a fan used in many fields. Its main structure includes a fixed coil 12, with blades 11 at both ends of the coil 12, and magnets 13 on the blades 11. Alternating current is passed through the coil 12 to alternately generate suction on the magnets 13 on the two blades 11, so that the blades 11 vibrate back and forth. Different machines and structures have different requirements for the amplitude of the electromagnetic fan 1, so it is necessary to measure the amplitude of the electromagnetic fan 1 to meet the requirements of different equipment and structures.

[0003] In the prior art, the amplitude of the electromagnetic fan 1 is mainly measured by using tools such as calipers or rulers, which have low measurement accuracy, low measurement efficiency, and are very troublesome. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] The invention discloses an electromagnetic fan amplitude detection system, which improves the accuracy of measuring the electromagnetic fan amplitude, improves the efficiency of measuring the electromagnetic fan amplitude and is simple to operate.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the present invention proposes an electromagnetic fan amplitude detection system, including a workbench and a fixing seat for fixing the electromagnetic fan, the workbench and the fixing seat are fixedly arranged respectively, and a laser ranging device is provided on the workbench, the laser ranging device detects information of the electromagnetic fan by laser, the laser ranging device is connected to a processing control unit through a signal, the laser ranging device sends the detected information to the processing control unit, and the processing control unit and a display unit are connected through a signal.

[0008] As a further improvement, the fixing seat is provided with a plurality of fixing stations, each fixing station is evenly distributed along the length direction of the fixing seat, and each fixing station is provided with an electromagnetic fan;

[0009] The workbench is provided with a transverse moving device, the moving direction of which is consistent with the length direction of the fixing seat, the laser distance measuring device is arranged on the transverse moving device, and the transverse moving device is electrically connected to the processing control unit.

[0010] Further improved, the lateral moving device includes a base, a slider is slidably provided on the base, the sliding direction of the slider is consistent with the length direction of the fixed base, and a screw rod is rotatably mounted on the base, the slider is connected to the screw rod transmission, the screw rod transmission is connected to a driving member, the driving member is electrically connected to the processing control unit, and the laser ranging device is arranged on the slider.

[0011] In a further improvement, each fixed station is arranged on the same side of the base, and the electromagnetic fan comprises two blades, and the distances between the two blades and the base are unequal;

[0012] The slider is provided with a longitudinal moving device, the laser distance measuring device is provided on the longitudinal moving device, and the longitudinal moving device is electrically connected to the processing control unit.

[0013] As a further improvement, the longitudinal moving device is a driving cylinder, the driving cylinder is electrically connected to the processing control unit, the cylinder body of the driving cylinder is arranged on the slider, and the laser ranging device is arranged at the output end of the driving cylinder.

[0014] Wherein, the driving member is a motor, and the driving cylinder is a pneumatic cylinder or an oil cylinder.

[0015] (III) Beneficial effects

[0016] The present invention mainly aims a laser distance measuring device at the blades of an electromagnetic fan during the vibration process, and then emits a row of lasers. After the lasers are blocked by the blades, the laser distance measuring device receives the blocking information, and the laser distance measuring device then sends the blocking information to a processing control unit, which obtains the amplitude through data processing.

[0017] The present invention has obvious advantages over the prior art method of measuring the amplitude by using a caliper or a scale. The present invention can detect the amplitude of the electromagnetic fan in a very short time without being interfered by external factors, and reduces the operational difficulty of electromagnetic fan detection. The present invention improves the accuracy of measuring the amplitude of the electromagnetic fan, improves the efficiency of measuring the amplitude of the electromagnetic fan, and is simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 for Figure 1 Explosion diagram of

[0020] Figure 3 for Figure 2 An enlarged schematic diagram of the marked part;

[0021] Figure 4 It is a control diagram of the computer, laser ranging device and lateral moving device.

[0022] In the figure: 1. electromagnetic fan, 11. blades, 12. coil, 13. magnet; 2. laser ranging device; 3. lateral moving device, 31. base, 32. slider, 33. screw rod, 34. driving member; 4. longitudinal moving device; 5. workbench; 6. fixed seat, 61. fixed workstation. DETAILED DESCRIPTION

[0023] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] An electromagnetic fan amplitude detection system includes a workbench 5 and a fixing seat 6 for fixing an electromagnetic fan 1. The workbench 5 and the fixing seat 6 are fixedly arranged respectively. A laser distance measuring device is arranged on the workbench 5. The laser distance measuring device 2 detects information of the electromagnetic fan 1 through laser. The laser distance measuring device 2 is connected to a processing control unit through a signal. The laser distance measuring device 2 sends the detected information to the processing control unit. The processing control unit and a display unit are connected through a signal. Specifically, the laser distance measuring device 2 is a laser detector. The processing control unit is a host of a computer, and the display unit is a display of the computer. The workbench 5 and the fixing seat 6 are separated by a distance according to the requirements of the laser distance measuring device 2 and the electromagnetic fan 1. The workbench 5 can also be made into an integral body with the fixing seat 6, as long as the laser distance measuring device 2 can be aligned with the electromagnetic fan 1 and keep a certain distance.

[0027] In this embodiment, a plurality of fixed stations 61 are provided on the fixed seat 6, and each fixed station 61 is evenly distributed along the length direction of the fixed seat 6, and each fixed station 61 is provided with an electromagnetic fan 1;

[0028] A lateral moving device 3 is provided on the workbench 5, and the moving direction of the lateral moving device 3 is consistent with the length direction of the fixing seat 6. The laser distance measuring device 2 is provided on the lateral moving device 3, and the lateral moving device 3 is electrically connected to the processing control unit. A device capable of fixing the electromagnetic fan 1, such as a holder or a screw, is provided at the fixing station 61, and the electromagnetic fan 1 is fixed at the fixing station 61 by the holder or the screw. Fixing the electromagnetic fan 1 facilitates the laser distance measuring device 2 to measure the distance of the blades 11 of the electromagnetic fan 1, thereby improving the accuracy of the distance measurement.

[0029] In this embodiment, the lateral moving device 3 includes a base 31, on which a slider 32 is slidably provided, the sliding direction of the slider 32 is consistent with the length direction of the fixed base 6, and a screw rod 33 is rotatably mounted on the base 31, the slider 32 is transmission-connected to the screw rod 33, the screw rod 33 is transmission-connected to a driving member 34, the driving member 34 is electrically connected to the processing control unit, and the laser ranging device 2 is provided on the slider 32. The driving member 34 is a motor, and the screw rod 33 is driven to rotate by the rotation of the motor, and the slider 32 can move on the base 31 and the screw rod 33 by the rotation of the screw rod 33.

[0030] In this embodiment, each fixed station 61 is arranged on the same side of the base 31, and the electromagnetic fan 1 includes two blades 11, and the distances between the two blades 11 and the base 31 are not equal;

[0031] The slider 32 is provided with a longitudinal moving device 4 , the laser distance measuring device 2 is provided on the longitudinal moving device 4 , and the longitudinal moving device 4 is electrically connected to the processing control unit.

[0032] In this embodiment, the longitudinal moving device is a driving cylinder, the driving cylinder is electrically connected to the processing control unit, the cylinder body of the driving cylinder is arranged on the slider 32, and the laser distance measuring device 2 is arranged at the output end of the driving cylinder. Specifically, the driving cylinder is a cylinder.

[0033] In order to further understand the present invention, this embodiment also discloses a detection method of the electromagnetic fan amplitude detection system, and the technical solution adopted is as follows:

[0034] A detection method of the electromagnetic fan amplitude detection system comprises the following steps:

[0035] S1: Start electromagnetic fan 1;

[0036] S2: Aim the laser distance measuring device 2 at the blade 11 of the electromagnetic fan 1, and keep an effective distance between the laser distance measuring device 2 and the electromagnetic fan 1; when the laser distance measuring device 2 is used to measure the distance of the blade 11 of a single electromagnetic fan 1, fix the electromagnetic fan 1 on the fixing seat 6, and then align the laser emitted by the laser distance measuring device 2 on the workbench 5 with the surface of the blade 11 to be measured.

[0037] S3: A row of lasers is emitted to the blade 11 through the laser ranging device 2 within a preset time. After the laser is blocked by the blade 11, the laser ranging device 2 receives the blocking information of the blade 11, and sends the blocking information to the processing control unit. The processing control unit obtains the amplitude of the electromagnetic fan 1 through data processing, and the processing control unit sends the amplitude information to the display unit, which displays the amplitude information through the display unit.

[0038] In this embodiment, the preset time is the time of at least one vibration cycle of the blade 11. Preferably, the preset time is 0.5S. When the laser distance measuring device 2 is controlled by a computer, the preset time can be set by the computer. The effective distance is at least 1m. Preferably, the effective distance is 1m.

[0039] In this embodiment, in step S3, the processing control unit obtains the distance maxD by processing the blocking information, and the distance maxD is the distance between the blade 11 and the laser distance measuring device 2 when the blade 11 is farthest from the equilibrium position;

[0040] The processing control unit then performs the following calculation to obtain the amplitude F: D is the distance between the blade 11 and the laser distance measuring device 2 when the blade 11 is in a balanced position. D can be measured by the laser distance measuring device 2 during commissioning and stored in the processing control unit as known data.

[0041] In this embodiment, in step S1, a plurality of electromagnetic fans 1 are sequentially fixed at the fixed stations 61;

[0042] In step S2, the laser distance measuring device 2 is aligned with one of the two blades 11 of each electromagnetic fan 1;

[0043] In step S3 , the lateral moving device 3 drives the laser distance measuring device 2 to move, and the laser distance measuring device 2 measures the amplitude F of the blade 11 during the movement.

[0044] In this embodiment, in step S3, after the laser distance measuring device 2 measures the amplitude F of one blade 11 of each electromagnetic fan 1, the longitudinal moving device 4 drives the laser distance measuring device 2 to move, so that the laser distance measuring device 2 is aligned with another blade 11 of each electromagnetic fan 1, and then the transverse moving device 3 drives the laser distance measuring device 2 to move back, and the laser distance measuring device 2 measures the amplitude F of another blade 11 of each electromagnetic fan 1 during the movement. When measuring the first amplitude of the electromagnetic fan 1, if the laser distance measuring device 2 is aligned with the blade 11 close to the transverse moving device 3. When measuring the amplitude of another blade 11 of each electromagnetic fan 1, before the transverse moving device 3 moves back, the longitudinal moving device 4 extends forward, so that the laser distance measuring device 2 is aligned with the blade 11 away from the transverse moving device 3. The transverse moving device 3 can measure the amplitude of another blade 11 of each electromagnetic fan 1 during the movement. Conversely, the longitudinal moving device 4 is extended and retracted, so that the laser distance measuring device 2 is aligned with the blade 11 away from the transverse moving device 3. The lateral moving device 3 can measure the amplitude of the blade 11 during the movement.

[0045] Please refer to Figure 4 , Figure 4 Function A indicates that the laser distance measuring device 2 sends distance data to the computer, and the computer can also send a control signal to the laser distance measuring device 2; Function B indicates that the lateral moving device 3 can drive the laser distance measuring device 2 to move; Function C indicates that the computer can control the moving speed of the lateral moving device 3.

[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A detection method for an electromagnetic fan amplitude detection system, characterized in that: The electromagnetic fan amplitude detection system comprises a workbench (5) and a fixing seat (6) arranged on the workbench for fixing an electromagnetic fan (1), the workbench (5) and the fixing seat (6) being fixedly arranged respectively, a laser distance measuring device being arranged on the workbench (5), the laser distance measuring device facing the electromagnetic fan, the laser distance measuring device (2) detecting information of the electromagnetic fan (1) by means of laser, the laser distance measuring device (2) being connected to a processing control unit by means of signals, the laser distance measuring device (2) sending the detected information to the processing control unit, and the processing control unit being connected to a display unit by means of signals; The detection method includes the following steps: S1: Start the electromagnetic fan; S2: Aim the laser distance measuring device at the blades of the electromagnetic fan and keep an effective distance between the laser distance measuring device and the electromagnetic fan; S3: A row of lasers is emitted to the blades through the laser ranging device within a preset time. After the lasers are blocked by the blades, the laser ranging device receives the blocking information of the blades and sends the blocking information to the processing control unit. The processing control unit obtains the amplitude of the electromagnetic fan through data processing. The processing control unit performs the following calculation to obtain the amplitude F: Wherein, maxD is the distance between the blade and the laser distance measuring device when the blade is farthest from the equilibrium position, and D is the distance between the blade and the laser distance measuring device when the blade is in the equilibrium position.

2. The detection method of the electromagnetic fan amplitude detection system according to claim 1, characterized in that: The fixing seat (6) is provided with a plurality of fixing stations (61), each fixing station (61) is evenly distributed along the length direction of the fixing seat (6), and each fixing station (61) is provided with an electromagnetic fan (1); The workbench (5) is provided with a transverse moving device (3), the moving direction of the transverse moving device (3) is consistent with the length direction of the fixing seat (6), the laser distance measuring device (2) is arranged on the transverse moving device (3), and the transverse moving device (3) is electrically connected to the processing control unit.

3. The detection method of the electromagnetic fan amplitude detection system according to claim 2, characterized in that: The transverse moving device (3) comprises a base (31), a slider (32) is slidably provided on the base (31), the sliding direction of the slider (32) is consistent with the length direction of the fixed base (6), a screw rod (33) is rotatably mounted on the base (31), the slider (32) is transmission-connected to the screw rod (33), the screw rod (33) is transmission-connected to a driving member (34), the driving member (34) is electrically connected to a processing control unit, and the laser distance measuring device (2) is arranged on the slider (32).

4. The detection method of the electromagnetic fan amplitude detection system according to claim 3, characterized in that: Each fixed station (61) is arranged on the same side of the base (31), and the electromagnetic fan (1) comprises two blades (11), and the distances between the two blades (11) and the base (31) are unequal; The slider (32) is provided with a longitudinal moving device (4), the laser distance measuring device (2) is provided on the longitudinal moving device (4), and the longitudinal moving device (4) is electrically connected to a processing control unit.

5. The detection method of the electromagnetic fan amplitude detection system according to claim 4, characterized in that: The longitudinal moving device is a driving cylinder, the driving cylinder is electrically connected to the processing control unit, the cylinder body of the driving cylinder is arranged on the slider (32), and the laser distance measuring device (2) is arranged at the output end of the driving cylinder.

6. The detection method of the electromagnetic fan amplitude detection system according to claim 5, characterized in that: The driving member is a motor, and the driving cylinder is an air cylinder or an oil cylinder.