Coating thickness detection device

Abstract

The present invention discloses a coating thickness detection device, which belongs to the technical field of detection tooling. The coating thickness detection device includes a gripping mechanism, a conveying mechanism, a detection mechanism and a control mechanism. Among them, the gripping mechanism includes a manipulator, the conveying mechanism is arranged below the gripping mechanism, the manipulator can pick up the product placed on the conveying mechanism, the detection mechanism is arranged on one side of the conveying mechanism to detect the coating thickness of the product, and the control mechanism is electrically connected to the detection mechanism. First, the product to be detected is transported to a designated position by the conveying mechanism, and then the product is gripped by the gripping mechanism, and the manipulator places the gripped product on the detection mechanism to detect the coating thickness. The device can detect the thickness of the paint and coating coating of the product to prevent the problem of uneven coating.

Description

Technical Field

[0001] The invention relates to the technical field of detection tooling, and in particular to a coating thickness detection device. Background Art

[0002] Currently, vehicle braking is a key technology in rail transit and road traffic. For example, brake discs are used to brake cars or trains.

[0003] The existing brake discs need to be sprayed with paint or coating after production and processing to prevent the surface of the brake disc from rusting or corroding. The coating thickness formed by spraying paint in the prior art is often uneven, resulting in a waste of spraying materials.

[0004] Therefore, there is an urgent need for a coating thickness detection device to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a coating thickness detection device for detecting the coating thickness of a product coated with a coating layer such as a brake disc.

[0006] As conceived above, the technical solution adopted by the present invention is:

[0007] A coating thickness detection device, comprising:

[0008] A gripping mechanism, including a manipulator;

[0009] A conveying mechanism, which is arranged below the gripping mechanism, and the manipulator can pick up the product placed on the conveying mechanism;

[0010] a detection mechanism, which is disposed on one side of the conveying mechanism to detect the coating thickness of the product; and

[0011] The control mechanism is electrically connected to the detection mechanism.

[0012] Furthermore, the grasping mechanism also includes a support frame, which includes a crossbeam and two columns, two ends of the crossbeam are respectively connected to one of the columns, and the manipulator is slidably disposed on the crossbeam.

[0013] Furthermore, the gripping mechanism also includes a horizontal sliding assembly and a vertical sliding assembly, the horizontal sliding assembly is slidably disposed on the crossbeam, the vertical sliding assembly is slidably disposed on the horizontal sliding assembly, and the manipulator is disposed on the vertical sliding assembly so that the manipulator moves in a vertical direction.

[0014] Furthermore, the horizontal sliding assembly includes a first drive motor and a slide seat, one of the slide seat and the crossbeam is provided with a guide rail, and the other is provided with a groove, the guide rail is slidably connected to the groove, the output end of the first drive motor is arranged through the slide seat, the free end of the first drive motor is connected to the first gear, the crossbeam is provided with a first rack, and the first gear is meshingly connected to the first rack.

[0015] Further, the vertical sliding assembly includes a second driving motor and a lifting seat, the second driving motor is arranged on the sliding seat, one of the sliding seat and the lifting seat is provided with a sliding rail, and the other is provided with a sliding groove, the sliding rail is slidably connected to the sliding groove, the free end of the second driving motor is connected to a second gear, the lifting seat is provided with a second rack, the second gear is meshedly connected to the second rack, and the manipulator is arranged on the lifting seat.

[0016] Furthermore, the conveying mechanism includes a frame and a plurality of conveying rollers rotatably disposed on the frame, and the product is placed on the plurality of conveying rollers.

[0017] Furthermore, the conveying mechanism also includes a stop assembly, which is arranged on the frame and can extend into the gap between two adjacent conveying rollers to block the product.

[0018] Furthermore, the detection mechanism includes a detection component and an adjustment component, the adjustment component is arranged on the side of the frame, and the detection component is arranged on one side of the adjustment component to detect the coating thickness of the product.

[0019] Furthermore, the adjustment assembly includes a mounting frame, on which a placement table, a clamping member and a rotating member are provided. The free end of the clamping member is arranged through the placement table to clamp the product placed on the placement table, and the rotating member can rotate the product.

[0020] Furthermore, the detection assembly includes a fixed frame, a robotic arm and a thickness detector, the control mechanism is electrically connected to the thickness detector, the fixed frame is arranged on a side of the mounting frame, the robotic arm is arranged on the fixed frame, and the thickness detector is connected to the robotic arm.

[0021] The beneficial effects of the present invention are:

[0022] The coating thickness detection device proposed in the present invention includes a gripping mechanism, a conveying mechanism, a detection mechanism and a control mechanism. Among them, the gripping mechanism includes a manipulator, the conveying mechanism is arranged below the gripping mechanism, the manipulator can pick up the product placed on the conveying mechanism, the detection mechanism is arranged on one side of the conveying mechanism to detect the coating thickness of the product, and the control mechanism is electrically connected to the detection mechanism. First, the product to be detected is transported to the designated position by the conveying mechanism, and then the product is grabbed by the gripping mechanism. The manipulator places the grabbed product on the detection mechanism to detect the coating thickness. The device can detect the thickness of the paint and coating coating of the product to prevent the problem of uneven coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a coating thickness detection device provided by the present invention;

[0024] Figure 2 The structure diagram of the grabbing mechanism provided by the present invention is Figure 1 ;

[0025] Figure 3 The structure diagram of the grabbing mechanism provided by the present invention is Figure 2 ;

[0026] Figure 4 yes Figure 2 The enlarged view of point A in the middle;

[0027] Figure 5 yes Figure 2 The enlarged view of point B in the middle;

[0028] Figure 6 yes Figure 3 Enlarged view of point C in the middle;

[0029] Figure 7 It is a structural schematic diagram of the conveying mechanism provided by the present invention;

[0030] Figure 8 yes Figure 7 The enlarged view of point D in the middle;

[0031] Fig. 9 It is a structural schematic diagram of the detection mechanism provided by the present invention;

[0032] Fig.10 It is an exploded diagram of the detection mechanism provided by the present invention.

[0033] In the figure:

[0034] 1. Grabbing mechanism; 2. Conveying mechanism; 3. Detection mechanism; 4. Conveying platform; 5. Product;

[0035] 11. Manipulator; 12. Support frame; 13. Horizontal sliding assembly; 14. Vertical sliding assembly; 21. Frame; 22. Baffle; 23. Conveyor roller; 24. Stop assembly; 25. Model identification mechanism; 31. Detection assembly; 32. Adjustment assembly;

[0036] 111, rotating motor; 112, rotating part; 113, grabbing frame; 114, grabbing part; 121, crossbeam; 122, column; 131, first driving motor; 132, sliding seat; 133, groove; 134, guide rail; 135, first gear; 136, first rack; 141, second driving motor; 142, lifting seat; 143, second gear; 144, second rack; 241, mounting plate; 242, limiting track; 243, limiting rod; 244, driving motor; 245, driving gear; 246, movable rack; 247, positioning rod; 251, bracket; 252, identification component; 311, fixing frame; 312, mechanical arm; 313, thickness detector; 321, mounting frame; 322, placing table; 323, clamping member; 324, rotating member; 325, supporting leg;

[0037] 3231. Connecting rod; 3232. Connecting pin. DETAILED DESCRIPTION

[0038] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the present invention are further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for the convenience of description, only the parts related to the present invention are shown in the accompanying drawings, not all.

[0039] like Figure 1 The figure is a schematic diagram of the structure of the detection device provided in this embodiment, which includes a grasping mechanism 1, a conveying mechanism 2, a detection mechanism 3 and a control mechanism.

[0040] Among them, the grabbing mechanism 1 includes a manipulator 11, the conveying mechanism 2 is arranged below the grabbing mechanism 1, the manipulator 11 can pick up the product 5 placed on the conveying mechanism 2, the detection mechanism 3 is arranged on one side of the conveying mechanism 2 to detect the coating thickness of the product 5, and the control mechanism is electrically connected to the detection mechanism 3. First, the product 5 to be detected is transported to the designated position by the conveying mechanism 2, and then the product 5 is grabbed by the grabbing mechanism 1, and the manipulator 11 places the grabbed product 5 on the detection mechanism 3 to detect the coating thickness. The device can detect the thickness of the paint and coating coating of the product 5 to prevent the problem of uneven coating.

[0041] Specifically, Figure 2-6The figure shows a schematic diagram of the structure of the conveying mechanism 2. The grasping mechanism 1 includes a support frame 12, a horizontal sliding assembly 13 and a vertical sliding assembly 14. The support frame 12 includes a crossbeam 121 and two columns 122. The two columns 122 are arranged in the vertical direction. The two ends of the crossbeam 121 are respectively connected to a column 122, that is, the crossbeam 121 is placed in the horizontal direction. The manipulator 11 is slidably arranged on the crossbeam 121, the horizontal sliding assembly 13 is slidably arranged on the crossbeam 121, and the vertical sliding assembly 14 is slidably arranged on the horizontal sliding assembly 13 so that the vertical sliding assembly 14 moves in the vertical direction. The manipulator 11 is arranged on the vertical sliding assembly 14 and can move in the vertical direction.

[0042] Specifically, combined Figure 3 , Figure 4 and Figure 6 As shown, the horizontal sliding assembly 13 includes a first driving motor 131 and a sliding seat 132. One of the sliding seat 132 and the cross beam 121 is provided with a guide rail 134, and the other is provided with a groove 133. The guide rail 134 is slidably matched with the groove 133. The output end of the first driving motor 131 is provided through the sliding seat 132. The free end of the first driving motor 131 is connected with a first gear 135. The cross beam 121 is provided with a first rack 136. The first gear 135 is meshed with the first rack 136. The first driving motor 131 drives the first gear 135 to rotate, and the first gear 135 meshes with the first rack 136. Therefore, the sliding seat 132 can slide along the extension direction of the guide rail 134 to drive the vertical sliding assembly 14 to move.

[0043] Continue to refer to Figure 3 , Figure 4 and Figure 6 The vertical sliding assembly 14 includes a second driving motor 141 and a lifting seat 142. The second driving motor 141 is arranged on the sliding seat 132. One of the sliding seat 132 and the lifting seat 142 is provided with a slide rail and the other is provided with a slide groove. The slide rail is slidably connected with the slide groove. The free end of the second driving motor 141 is connected with a second gear 143. The lifting seat 142 is provided with a second rack 144. The second gear 143 is meshed with the second rack 144. The manipulator 11 is arranged on the lifting seat 142. The second driving motor 141 drives the second gear 143 to rotate. The second gear 143 is meshed with the second rack 144 arranged on the lifting seat 142. Under the cooperation of the slide rail and the slide groove, the lifting seat 142 can move relative to the sliding seat 132 along the extension direction of the slide rail. Since the lifting seat 142 moves in the vertical direction, the manipulator 11 arranged thereon follows and moves up and down.

[0044] In addition, the manipulator 11 includes a rotating motor 111, a rotating part 112, a grabbing frame 113 and a grabbing part 114, wherein the rotating motor 111 is arranged at the bottom of the lifting seat 142, and the output end of the rotating motor 111 is connected to the rotating part 112, and the rotating part 112 is connected to the grabbing frame 113 and the grabbing part 114 in turn. The rotating motor 111 drives the rotating part 112, the grabbing frame 113 and the grabbing part 114 to rotate in turn, wherein the grabbing frame 113 includes two ends, each end is provided with a grabbing part 114, when one of the grabbing parts 114 grabs the product 5 to be inspected from the conveying mechanism 2, the product 5 after being grabbed can be rotated on the horizontal plane through the driving of the rotating motor 111, so as to be transferred to the inspection mechanism 3 for inspection. At the same time, under the working action of the horizontal sliding assembly 13 and the vertical sliding assembly 14, the position of the manipulator 11 can be adjusted according to actual needs to facilitate grabbing.

[0045] like Figure 7-8 The above is a schematic diagram of the structure of the conveying mechanism 2, which includes a frame 21, a baffle 22, a stopper assembly 24 and a plurality of conveying rollers 23 rotatably arranged on the frame 21, and the product 5 is placed on the plurality of conveying rollers 23. There are two baffles 22 arranged on both sides of the frame 21, and the plurality of conveying rollers 23 are rotatably arranged between the two baffles 22. The stopper assembly 24 is arranged on the frame 21, and the stopper assembly 24 can extend into the gap between two adjacent conveying rollers 23 to block the product 5. That is, the product 5 on the conveying roller 23 is blocked and positioned to facilitate the grabbing mechanism 1 to grab the product 5.

[0046] Specifically, Figure 8As shown, the stopper assembly 24 includes a mounting plate 241, a plurality of limiting rails 242, a plurality of limiting rods 243 and a positioning rod 247, wherein the mounting plate 241 is arranged on the frame 21 and is located below the plurality of conveying rollers 23, the limiting rails 242 are mounted on the mounting plate 241, the limiting rods 243 and the positioning rods 247 are both provided with mounting grooves, and the mounting grooves and the limiting rails 242 are slidably connected so that the limiting rods 243 and the positioning rods 247 move along the extension direction of the limiting rails 242. In this embodiment, the number of the limiting rods 243 is 4, the number of the positioning rods 247 is 2, and every two limiting rods 243 form a group, and the two limiting rods 243 are respectively arranged on both sides of the positioning rod 247. Among them, the limit rod 243 is driven by the driving motor 244, the transmission screw and the transmission slider in sequence, the limit rod 243 is set on the transmission slider, and the transmission slider is slidably connected with the limit track 242, that is, the driving motor 244 drives the transmission screw to rotate through the belt, and the transmission screw is threadedly connected with the transmission slider, so that the transmission slider drives the limit rod 243 to slide along the limit track 242. When multiple limit rods 243 slide from the two ends of the conveying roller 23 to the middle, they are blocked in the moving direction of the product 5, so that the product 5 cannot continue to move with the conveying roller 23. The two positioning rods 247 in the middle are driven by the driving gear 245 and the movable rack 246. Specifically, the driving gear 245 is located in the middle and can rotate. Each positioning rod 247 is connected to a movable rack 246, and each movable rack 246 is meshed with the driving gear 245. The two movable racks 246 are symmetrically arranged relative to the center of the driving gear 245, and the bottom of each movable rack 246 is slidably connected to the limiting track 242. When the driving gear 245 rotates, the movable rack 246 moves under the guidance of the limiting track 242, and drives the positioning rod 247 to reciprocate along the length direction of the limiting track 242, so that the product 5 on the conveying roller 23 can be adjusted in the left and right position direction, so that the product 5 is centered, which is convenient for the grasping part 114 to grasp the product 5.

[0047] In addition, a model identification mechanism 25 is also provided on the conveying mechanism 2, and the mechanism includes a bracket 251 and an identification component 252. The bracket 251 is set on the frame 21, and the identification component 252 is set on the bracket 251. The model of the product 5 on the conveying roller 23 can be identified to facilitate subsequent grasping and detection.

[0048] like Figure 9-10The structure diagram of the detection mechanism 3 is shown, and the detection mechanism 3 includes a detection component 31 and an adjustment component 32. The adjustment component 32 is arranged on the side of the frame 21, and the detection component 31 is arranged on one side of the adjustment component 32 to detect the coating thickness of the product 5. Among them, the detection component 31 includes a fixed frame 311, a mechanical arm 312 and a thickness detector 313, the control mechanism is electrically connected to the thickness detector 313, the fixed frame 311 is arranged on the side of the mounting frame 321, the mechanical arm 312 is arranged on the fixed frame 311, and the thickness detector 313 is connected to the mechanical arm 312. The adjustment component 32 includes a mounting frame 321, and a placement table 322, a clamping member 323, a rotating member 324 and a supporting leg 325 are arranged on the mounting frame 321, and the placement table 322 is arranged on the rotating member 324. The clamping member 323 includes a connecting rod 3231 and a clamping pin 3232. The clamping pin 3232 is inserted into the placing table 322 and can slide along the table surface of the placing table 322. The free end of the clamping pin 3232 is provided with a limiting portion, which can clamp the product 5 placed on the placing table 322. The rotating member 324 is installed on the mounting frame 321 through the supporting legs 325. The rotating member 324 can rotate in the vertical direction, that is, it can rotate the product 5. The mechanical arm 312 drives the thickness detector 313 to detect the thickness of the product 5 placed on the placing table 322. The product 5 is turned over 180 degrees by rotating, so as to realize a comprehensive coating thickness detection of the product 5.

[0049] The device further comprises a conveying platform 4, which is arranged on the side of the detection mechanism 3. The product 5 after the detection is placed on the conveying platform 4 to be transferred to the subsequent process for other processing.

[0050] The working process of this embodiment is: first, the product 5 to be tested is transported by the conveying mechanism 2, and then the product 5 is grabbed by the grabbing mechanism 1 and placed on the testing mechanism 3, and the thickness of the product 5 is tested by the thickness detector 313, and then the product 5 after the test is transferred to the conveying table 4 by the grabbing mechanism 1, so as to facilitate the subsequent process operation.

[0051] The above embodiments are only to illustrate the basic principles and characteristics of the present invention. The present invention is not limited by the above embodiments. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and modifications, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A coating thickness detection device, characterized in that: include: A gripping mechanism (1), comprising a manipulator (11); A conveying mechanism (2) disposed below the gripping mechanism (1), wherein the manipulator (11) is capable of picking up a product (5) placed on the conveying mechanism (2); A detection mechanism (3) disposed on one side of the conveying mechanism (2) to detect the coating thickness of the product (5); as well as A control mechanism electrically connected to the detection mechanism (3); The conveying mechanism (2) comprises a frame (21) and a plurality of conveying rollers (23) rotatably arranged on the frame (21), and the product (5) is placed on the plurality of conveying rollers (23); The conveying mechanism (2) further comprises a stopper assembly (24), wherein the stopper assembly (24) is arranged on the frame (21), and the stopper assembly (24) can extend into a gap between two adjacent conveying rollers (23) to block the product (5); The stopper assembly (24) comprises a mounting plate (241), a plurality of limiting rails (242), a plurality of limiting rods (243) and a positioning rod (247); the mounting plate (241) is arranged on the frame (21) and is located below the plurality of conveying rollers (23); the limiting rails (242) are mounted on the mounting plate (241); the limiting rods (243) and the positioning rods (247) are both provided with mounting grooves, and the mounting grooves and the limiting rails (242) are slidably connected; the limiting rods (243) and the positioning rods (247) move along the extension direction of the limiting rails (242); the limiting rods (243) are respectively arranged on both sides of the positioning rods (247); When the plurality of limit rods (243) slide from the two ends of the conveying roller (23) toward the middle, they block the moving direction of the product (5); the positioning rod (247) reciprocates along the length direction of the limit rail (242) to adjust the left and right position of the product (5) on the conveying roller (23) so that the product (5) is centered.

2. The coating thickness detection device according to claim 1, characterized in that: The grasping mechanism (1) further comprises a support frame (12), the support frame (12) comprising a crossbeam (121) and two upright posts (122), the two ends of the crossbeam (121) being respectively connected to one of the upright posts (122), and the manipulator (11) being slidably disposed on the crossbeam (121).

3. The coating thickness detection device according to claim 2, characterized in that: The gripping mechanism (1) further comprises a horizontal sliding assembly (13) and a vertical sliding assembly (14); the horizontal sliding assembly (13) is slidably disposed on the crossbeam (121); the vertical sliding assembly (14) is slidably disposed on the horizontal sliding assembly (13); and the manipulator (11) is disposed on the vertical sliding assembly (14) so ​​that the manipulator (11) moves in a vertical direction.

4. The coating thickness detection device according to claim 3, characterized in that: The horizontal sliding assembly (13) comprises a first driving motor (131) and a sliding seat (132); one of the sliding seat (132) and the cross beam (121) is provided with a guide rail (134), and the other is provided with a groove (133); the guide rail (134) is slidably connected to the groove (133); the output end of the first driving motor (131) is arranged through the sliding seat (132); the free end of the first driving motor (131) is connected to a first gear (135); the cross beam (121) is provided with a first rack (136); the first gear (135) is meshingly connected to the first rack (136).

5. The coating thickness detection device according to claim 4, characterized in that: The vertical sliding assembly (14) comprises a second driving motor (141) and a lifting seat (142); the second driving motor (141) is arranged on the sliding seat (132); one of the sliding seat (132) and the lifting seat (142) is provided with a sliding rail and the other is provided with a sliding groove; the sliding rail is slidably connected to the sliding groove; the free end of the second driving motor (141) is connected to a second gear (143); the lifting seat (142) is provided with a second rack (144); the second gear (143) is meshingly connected to the second rack (144); the manipulator (11) is arranged on the lifting seat (142).

6. The coating thickness detection device according to claim 1, characterized in that: The detection mechanism (3) comprises a detection component (31) and an adjustment component (32), wherein the adjustment component (32) is arranged on a side of the frame (21), and the detection component (31) is arranged on one side of the adjustment component (32) to detect the coating thickness of the product (5).

7. The coating thickness detection device according to claim 6, characterized in that: The adjustment assembly (32) comprises a mounting frame (321), on which a placement table (322), a clamping member (323) and a rotating member (324) are arranged; the free end of the clamping member (323) is arranged to pass through the placement table (322) so as to clamp the product (5) placed on the placement table (322); and the rotating member (324) is capable of rotating the product (5); the placement table (322) is arranged on the rotating member (324), and the rotating member (324) is capable of rotating in a vertical direction, so that the product (5) is turned over 180 degrees by the rotating member (324).

8. The coating thickness detection device according to claim 7, characterized in that: The detection assembly (31) comprises a fixing frame (311), a mechanical arm (312) and a thickness detector (313); the control mechanism is electrically connected to the thickness detector (313); the fixing frame (311) is arranged on a side of the mounting frame (321); the mechanical arm (312) is arranged on the fixing frame (311); and the thickness detector (313) is connected to the mechanical arm (312).

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