A kind of installation damping mechanism of servo motor
By designing a servo motor installation shock absorbing mechanism including an upper mounting frame, a lower mounting frame, an upper fixing seat, a lower fixing seat and a reset elastic member, the problem of single installation structure and vibration collision of the existing servo motor is solved, and higher installation flexibility and shock absorption effect are achieved.
Patent Information
- Application Number
- CN201910926091.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-09-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2039-09-27
AI Technical Summary
The installation structure of the existing servo motor is single, which makes it easy to collide due to vibration during high-speed operation, affecting part processing, and limited installation selection and low flexibility.
A servo motor installation and shock absorption mechanism is designed, including an upper mounting frame, a lower mounting frame, an upper fixing seat, a lower fixing seat and a reset elastic member. Through the cooperation of a plurality of first mounting holes and a reset elastic member, flexible installation and shock absorption effect on the servo motor body is achieved.
It improves the installation flexibility and convenience of the servo motor, reduces the limitations of the external installation environment, prevents the servo motor body from colliding due to vibration, reduces noise, and improves the reliability of the structure.
Smart Images

Figure CN110661367B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of servo motor structures, and in particular to an installation damping mechanism for a servo motor. Background Art
[0002] Servo motors can control speed and position with very accurate accuracy, and can convert voltage signals into torque and speed to drive the controlled object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator and has the characteristics of small electromechanical time constant, high linearity, and starting voltage. It can convert the received electrical signal into angular displacement or angular velocity output on the motor shaft. It is divided into two categories: DC and AC servo motors. Its main characteristics are that there is no self-rotation when the signal voltage is zero, and the speed decreases at a uniform speed as the torque increases. At present, the front cover of the servo motor is usually directly rigidly connected to the fixed seat. When the motor is running at high speed, the motor body will vibrate violently, causing the servo motor to collide with the fixed seat, which is easy to cause internal damage to the servo motor and affect the processing of parts; in addition, the current servo motor installation structure is single, with only a single mounting plate, limited installation options, and low flexibility. Summary of the invention
[0003] In view of the problems of the prior art, the present invention provides a servo motor installation shock-absorbing mechanism with novel structure and ingenious design, which improves the flexibility and convenience of use, reduces the restrictions of the external installation environment, prevents the servo motor body from colliding with the upper fixing seat and the lower fixing seat due to vibration, and can also reduce noise; under the elastic action of the reset elastic member, the tightness of the mutual connection between the upper fixing seat and the other end of the lower fixing seat is improved, and the structure is reliable.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] The camshaft is an axially coupled machine which is adapted to engage the at least one camshaft of the second support frame and the camshaft of the second support frame, wherein the camshaft is secured to the upper and lower surfaces of the servo motor and are adapted to engage with the at least one camshaft of the second support frame.
[0006] Among them, the mounting surfaces of the upper fixing seat and the lower fixing seat are both provided with inwardly recessed slots, the two slots are connected together to form the fixing slot, the inner walls of the slots are fixedly connected with shock-absorbing and buffering sub-bodies, and the shock-absorbing and buffering sub-bodies in the two slots are in close contact with the servo motor body to form the shock-absorbing and buffering main body.
[0007] Among them, the shock-absorbing and buffering sub-body includes a shock-absorbing layer, a shock-absorbing outer layer is arranged on the outer side of the shock-absorbing layer, a shock-absorbing inner layer is arranged on the inner side of the shock-absorbing layer, the shock-absorbing outer layer is provided with multiple upper gaskets, and the shock-absorbing inner layer is provided with multiple lower gaskets. The upper gaskets are arranged correspondingly to the lower gaskets, and a first spring is installed between the upper gaskets and the lower gaskets.
[0008] The shock-absorbing and buffering sub-body further comprises a waterproof inner sheath, which is arranged on the inner wall of the shock-absorbing layer, the interior of the waterproof inner sheath is filled with cable paste, and a metal composite belt is also arranged between the shock-absorbing layer and the waterproof inner sheath.
[0009] Wherein, the reset elastic member includes an elastic rubber tube, in which a second spring is installed, one end of the elastic rubber tube and one end of the second spring are connected to the upper mounting frame, and the other end of the elastic rubber tube and the other end of the second spring are connected to the lower mounting frame.
[0010] Among them, one end of the lower fixed seat is provided with a hinge shaft, and one end of the upper fixed seat is hinged to the lower fixed seat through the hinge shaft; the other end of the lower fixed seat is provided with a buckle block, and the other end of the upper fixed seat is provided with a buckle body for cooperating with the buckle block.
[0011] The buckle block is provided with a buckle hole for the buckle body to pass through, and clamping blocks are movably provided on both sides of the front end of the buckle body. Both sides of the front end of the buckle body are recessed with receiving grooves for accommodating the clamping block. A third spring is provided between the clamping block and the receiving groove, and the two ends of the third spring are respectively connected to the clamping block and the inner wall of the receiving groove, and the lower end face of the clamping block is provided with a first inclined surface, and the upper end sides of the buckle hole are provided with second inclined surfaces for slidingly abutting against the first inclined surface.
[0012] Wherein, a first plastic pad is disposed on the side surfaces of the upper mounting frame and the lower mounting frame that are away from each other, and the first mounting hole passes through the first plastic pad.
[0013] Among them, a first sub-mounting frame is arranged at one end of the upper mounting frame, the first sub-mounting frame is vertically connected to the upper mounting frame, a second plastic pad is arranged on a side of the first sub-mounting frame away from the upper mounting frame, the first sub-mounting frame is provided with a plurality of second mounting holes, and the second mounting holes penetrate the second plastic pad.
[0014] Among them, a second sub-mounting frame is arranged at one end of the lower mounting frame, the second sub-mounting frame is vertically connected to the lower mounting frame, a third plastic pad is arranged on a side of the second sub-mounting frame away from the lower mounting frame, the second sub-mounting frame is provided with a plurality of third mounting holes, and the third mounting holes penetrate the third plastic pad.
[0015] Beneficial effects of the present invention:
[0016] The present invention has a novel structure and an ingenious design. An upper mounting frame and a lower mounting frame are provided to realize installation options in different directions of the present invention, improve flexibility and convenience in use, and reduce restrictions on the external installation environment. Furthermore, a plurality of first mounting holes are provided to facilitate the fixing of the upper mounting frame and the lower mounting frame to external equipment and a rack through external screws. The plurality of first mounting holes facilitate operators to select different suitable positions for installation. The fixing groove realizes the installation of the servo motor body. The shock-absorbing and buffering main body can effectively prevent the servo motor body from colliding with the upper fixing seat and the lower fixing seat due to vibration, so that the servo motor body produces a better shock-absorbing and buffering effect, and at the same time can also reduce the noise generated by the servo motor body due to friction and collision with the inner wall of the fixing groove due to vibration. In addition, under the elastic action of the reset elastic member, the tightness of the mutual connection between the upper fixing seat and the other end of the lower fixing seat is improved, and the structure is novel and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The present invention is a schematic structural diagram of a servo motor mounting damping mechanism.
[0018] Figure 2 The present invention is a structural schematic diagram of hiding the servo motor body, the first sub-mounting frame and the second sub-mounting frame.
[0019] Figure 3 It is a structural exploded view of the buckle body and buckle block of the present invention.
[0020] Figure 4 It is a schematic structural diagram of the shock-absorbing and buffering body of the present invention.
[0021] Figure 5 It is a structural schematic diagram of the upper fixing seat and the lower fixing seat of the present invention in an open state.
[0022] exist Figures 1 to 5 Reference numerals in the drawings include:
[0023] 1—Servo motor body 2—Upper mounting frame 3—Lower mounting frame
[0024] 4—upper fixing seat 5—fixing groove 6—lower fixing seat
[0025] 7—first mounting hole 8—shock-absorbing and buffering body 9—resetting elastic member
[0026] 10—notch 11—shock-absorbing and buffering auxiliary body 12—shock-absorbing layer
[0027] 13—shock-absorbing outer layer 14—shock-absorbing inner layer 15—upper gasket
[0028] 16—lower gasket 17—first spring 18—waterproof inner sheath
[0029] 19—metal composite belt 20—elastic rubber tube 21—second spring
[0030] 22 - hinge shaft 23 - buckle block 24 - buckle body
[0031] 25—button hole 26—block 27—slot
[0032] 28 - third spring 29 - first inclined surface 30 - second inclined surface
[0033] 31 - first plastic pad 32 - first auxiliary mounting frame 33 - second plastic pad
[0034] 34 - second mounting hole 35 - second mounting bracket 36 - third plastic pad
[0035] 37—The third mounting hole. DETAILED DESCRIPTION
[0036] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0037] A servo motor mounting damping mechanism, such as Figures 1 to 5 As shown, it includes a servo motor body 1, an upper mounting frame 2, a lower mounting frame 3, and an upper fixing seat 4 and a lower fixing seat 6 respectively fixed on the upper mounting frame 2 and the lower mounting frame 3, wherein the upper mounting frame 2 and the lower mounting frame 3 are both provided with a plurality of first mounting holes 7, and the upper fixing seat 4 and the lower fixing seat 6 are fastened and fixed to each other to form a fixing groove 5 for installing the servo motor body 1, and the front end cover of the servo motor body 1 is arranged at one end of the fixing groove 5 and fixedly connected to the upper fixing seat 4 and the lower fixing seat 6, and the servo motor body 1 is sleeved in the fixing groove 5 along the length direction of the fixing groove 5, and the inner wall of the fixing groove 5 is provided with a shock-absorbing and buffering body 8 for closely contacting with the servo motor body 1 to form the servo motor body 1; one end of the upper fixing seat 4 is hinged to one end of the lower fixing seat 6, and the other end of the upper fixing seat 4 is fastened and connected to the other end of the lower fixing seat 6, and a reset elastic member 9 is arranged between the upper mounting frame 2 and the lower mounting frame 3, and the reset elastic member 9 is located on one side of one end of the upper fixing seat 4.
[0038] Specifically, the present invention has a novel structure and an ingenious design. An upper mounting frame 2 and a lower mounting frame 3 are provided to realize installation options in different directions of the present invention, improve the flexibility and convenience of use, and reduce the restrictions of the external installation environment; further, a plurality of first mounting holes 7 are provided to facilitate the upper mounting frame 2 and the lower mounting frame 3 to be fixed to external equipment and a rack through external screws, and the plurality of first mounting holes 7 facilitate the operator to select different suitable positions for installation; the fixing groove 5 realizes the installation of the servo motor body 1, wherein the upper fixing seat 4 and the lower fixing seat 6 are both provided with screw holes for matching with the fixing holes of the front end cover of the servo motor body 1; the shock-absorbing and buffering main body 8 can effectively prevent the servo motor body 1 from colliding with the upper fixing seat 4 and the lower fixing seat 6 due to vibration, so that the servo motor body 1 produces a better shock-absorbing and buffering effect, and at the same time can also reduce the noise generated by the servo motor body 1 due to friction and collision with the inner wall of the fixing groove 5 due to vibration; in addition, under the elastic action of the reset elastic member 9, the tightness of the mutual buckling of the upper fixing seat 4 and the other end of the lower fixing seat 6 is improved, and the structure is novel and reliable.
[0039] The present embodiment describes a servo motor installation shock-absorbing mechanism, wherein the installation surfaces of the upper fixing seat 4 and the lower fixing seat 6 are both provided with inwardly recessed notches 10, the two notches 10 are connected together to form the fixing groove 5, the inner walls of the notches 10 are both fixedly connected with shock-absorbing and buffering sub-bodies 11, the shock-absorbing and buffering sub-bodies 11 in the two notches 10 are in close contact with the servo motor body 1 to form the shock-absorbing and buffering main body 8. Specifically, the above arrangement facilitates the installation of the servo motor body 1 and the coordination of the upper fixing seat 4 and the lower fixing seat 6, the shock-absorbing and buffering main body 8 can effectively prevent the servo motor body 1 from colliding with the upper fixing seat 4 and the lower fixing seat 6 due to vibration, so that the servo motor body 1 produces a better shock-absorbing and buffering effect, and at the same time can also reduce the noise generated by the friction and collision between the servo motor body 1 and the inner wall of the fixing groove 5 due to vibration, and the structure is novel and reliable.
[0040] The embodiment of the present invention is a servo motor installation shock absorbing mechanism, wherein the shock absorbing and buffering sub-body 11 comprises a shock absorbing layer 12, a shock absorbing outer layer 13 is arranged on the outer side of the shock absorbing layer 12, a shock absorbing inner layer 14 is arranged on the inner side of the shock absorbing layer 12, a plurality of upper gaskets 15 are arranged on the shock absorbing outer layer 13, a plurality of lower gaskets 16 are arranged on the shock absorbing inner layer 14, the upper gaskets 15 and the lower gaskets 16 are arranged correspondingly, and a first spring 17 is installed between the upper gaskets 15 and the lower gaskets 16. Specifically, the above arrangement realizes the shock absorbing and buffering effect of the shock absorbing and buffering sub-body 11, so that the shock absorbing and buffering sub-body 11 is in close contact with the servo motor body 1, which can effectively prevent the servo motor body 1 from colliding with the upper fixing seat 4 and the lower fixing seat 6 due to vibration, so that the servo motor body 1 has a better shock absorbing and buffering effect, and at the same time, it can also reduce the noise generated by the friction and collision between the servo motor body 1 and the inner wall of the fixing groove 5 due to vibration, and the structure is novel and reliable.
[0041] In the installation shock-absorbing mechanism of a servo motor described in this embodiment, the shock-absorbing and buffering sub-body 11 further includes a water-resistant inner sheath 18, which is installed on the inner wall of the shock-absorbing layer 12, and the interior of the water-resistant inner sheath 18 is filled with cable paste, and a metal composite belt 19 is further provided between the shock-absorbing layer 12 and the water-resistant inner sheath 18. Specifically, the interior of the water-resistant inner sheath 18 is filled with cable paste to prevent the shock-absorbing layer 12 from being penetrated by water, thereby affecting the service life. Therefore, by providing the water-resistant inner sheath 18 on the inner side of the metal composite belt 19, the interior of the shock-absorbing layer 12 can be prevented from being penetrated by water, thereby reducing the probability of the interior of the shock-absorbing layer 12 being penetrated by water, and then by filling the interior of the water-resistant inner sheath 18 with cable paste, the prevention of water intrusion is further strengthened.
[0042] In the installation damping mechanism of a servo motor described in this embodiment, the reset elastic member 9 includes an elastic rubber tube 20, a second spring 21 is installed in the elastic rubber tube 20, one end of the elastic rubber tube 20 and one end of the second spring 21 are both connected to the upper mounting frame 2, and the other end of the elastic rubber tube 20 and the other end of the second spring 21 are both connected to the lower mounting frame 3. Specifically, the elastic restoring force of the reset elastic member 9 is realized under the above setting, so that the upper fixing seat 4 and the lower fixing seat 6 are better and more tightly fitted, wherein the elastic rubber tube 20 protects the second spring 21, reduces the pollution and erosion of the second spring 21 by the outside world, and improves the service life.
[0043] In the installation damping mechanism of a servo motor described in this embodiment, one end of the lower fixing seat 6 is provided with a hinge shaft 22, and one end of the upper fixing seat 4 is hinged to the lower fixing seat 6 through the hinge shaft 22; the other end of the lower fixing seat 6 is provided with a buckle block 23, and the other end of the upper fixing seat 4 is provided with a buckle body 24 for buckling with the buckle block 23. Specifically, one end of the upper fixing seat 4 is hinged to one end of the lower fixing seat 6 through the hinge shaft 22, which facilitates the opening and closing of the upper fixing seat 4 and the lower fixing seat 6, and the buckle body 24 and the buckle block 23 are mutually buckled to achieve the closing and locking of the upper fixing seat 4 and the lower fixing seat 6, which is convenient to use, does not require the use of external tools such as screws, and saves spare parts.
[0044] The present embodiment describes a servo motor installation shock absorbing mechanism, wherein the buckle block 23 is provided with a buckle hole 25 for the buckle body 24 to pass through, and clamping blocks 26 are movably provided on both sides of the front end of the buckle body 24, and both sides of the front end of the buckle body 24 are recessed with a receiving groove 27 for accommodating the clamping block 26, and a third spring 28 is provided between the clamping block 26 and the receiving groove 27, and the two ends of the third spring 28 are respectively connected to the clamping block 26 and the inner wall of the receiving groove 27, and the lower end surface of the clamping block 26 is provided with a first inclined surface 29, and the upper end of the buckle hole 25 is provided with second inclined surfaces 30 for slidingly abutting against the first inclined surface 29. Specifically, when the buckle body 24 is buckled with the buckle block 23, the operator presses the clamping block 26, the third spring 28 is compressed, and the clamping block 26 is retracted into the receiving groove 27, so that the buckle body 24 can pass through the buckle hole 25. Under the sliding abutment of the first inclined surface 29 and the second inclined surface 30, it is ensured that the clamping block 26 is stably retracted into the receiving groove 27. After the clamping block 26 passes through the buckle hole 25, it is extended under the elastic action of the third spring 28, and the clamping block 26 pops out of the receiving groove 27. The upper end surface of the clamping block 26 abuts against the lower end surface of the buckle block 23, thereby locking the buckle body 24 and the buckle block 23, and fixing and locking the upper fixing seat 4 and the lower fixing seat 6; when it is necessary to open the upper fixing seat 4 and the lower fixing seat 6, the operator squeezes the clamping block 26 so that the clamping block 26 shrinks into the receiving groove 27, and then opens the upper fixing seat 4 and the lower fixing seat 6 so that the buckle body 24 exits the buckle hole 25, thereby realizing the opening of the upper fixing seat 4 and the lower fixing seat 6, which is convenient to use.
[0045] In the installation shock-absorbing mechanism of a servo motor described in this embodiment, the upper mounting frame 2 and the lower mounting frame 3 are both provided with a first plastic pad 31 on one side away from each other, and the first mounting hole 7 passes through the first plastic pad 31. Specifically, the provision of the first plastic pad 31 can achieve shock absorption and buffering effects, and the first mounting hole 7 passes through the first plastic pad 31, which facilitates the installation of the upper mounting frame 2 and the lower mounting frame 3, and further improves the shock absorption performance of the present invention.
[0046] In the installation and shock absorption mechanism of a servo motor described in this embodiment, a first sub-mounting frame 32 is provided at one end of the upper mounting frame 2, the first sub-mounting frame 32 is vertically connected to the upper mounting frame 2, a second plastic pad 33 is provided on a side of the first sub-mounting frame 32 away from the upper mounting frame 2, and the first sub-mounting frame 32 is provided with a plurality of second mounting holes 34, and the second mounting holes 34 penetrate the second plastic pad 33. Specifically, the first sub-mounting frame 32 cooperates with the second mounting holes 34 to realize the installation of different angles of the present invention, improve the flexibility of installation, provide more installation options, and be easy to use. The second plastic pad 33 can further play a shock absorption and buffering effect, and the second mounting hole 34 penetrates the second plastic pad 33, which facilitates the installation of the first sub-mounting frame 32.
[0047] In the installation and shock absorption mechanism of a servo motor described in this embodiment, a second sub-mounting frame 35 is provided at one end of the lower mounting frame 3, the second sub-mounting frame 35 is vertically connected to the lower mounting frame 3, a third plastic pad 36 is provided on a side of the second sub-mounting frame 35 away from the lower mounting frame 3, and the second sub-mounting frame 35 is provided with a plurality of third mounting holes 37, and the third mounting holes 37 penetrate the third plastic pad 36. Specifically, the second sub-mounting frame 35 cooperates with the third mounting holes 37 to realize the installation of different angles of the present invention, improve the flexibility of installation, provide more installation options, and be easy to use. The third plastic pad 36 can further play a shock absorption and buffering effect, and the third mounting hole 37 penetrates the third plastic pad 36 to facilitate the installation of the second sub-mounting frame 35.
[0048] The present embodiment describes a servo motor installation damping mechanism, wherein the outer wall of the shell of the servo motor body is coated with a continuous cool fabric. Since the shell of the servo motor body is basically a metal shell, the shell of the servo motor body is relatively hot after long-term operation or exposure to direct sunlight, which is inconvenient for operators to carry, assemble or disassemble. By coating the outer wall with the continuous cool fabric, not only the heat dissipation effect can be improved, but also the operator can operate the servo motor body conveniently, preventing the shell of the servo motor body from being hot and affecting the work, thereby improving work safety and convenience; the continuous cool fabric comprises a fabric base woven from cool polyester and a water-based polyurethane coating coated on the surface of the fabric base, and the cool polyester is composed of the following raw materials in parts by weight:
[0049]
[0050] The present invention uses cool polyester fibers doped with mica powder. The polyester fibers have the characteristics of being strong and durable, elastic, not easy to deform, corrosion-resistant, insulating, and crisp. At the same time, their low hygroscopicity will also make their moisture conductivity relatively less affected by mica powder. The present invention solves the problem of poor moisture conductivity of polyester fibers and no longer focuses solely on the properties of the fibers themselves, but on the fabric structure. In addition to the hygroscopicity of a single fiber, the moisture transfer efficiency between fibers can also affect the moisture conductivity of the fabric. This problem has not yet been paid attention to. The present invention coats a layer of water-based polyurethane coating on the surface of the fabric. The water-based polyurethane will form an efficient physical connection between the single polyester fibers, and moisture can diffuse through the polyurethane coating, thereby improving the moisture diffusion efficiency between the fibers.
[0051] The waterborne polyurethane coating coating treatment of the present invention is different from the hydrophilic finishing of general polyester fibers. Polyester has poor hygroscopicity but not poor moisture conductivity. The hydrophilic finishing of polyester refers to the bonding of the hydrophilic finishing agent with the polyester surface so that the surface has hydrophilic groups, which changes the dyne value of the polyester surface so that it is easily wetted by water, and then diffuses and evaporates in the polyester, thereby improving the moisture absorption and dehumidification performance. The waterborne polyurethane coating of the present invention also has the effect of modifying the polyester surface, and can also increase the moisture absorption rate of polyester fibers by the same mechanism, but from this mechanism, the degree of improvement is not as good as that of general silicone hydrophilic finishing agents. The more important role of the waterborne polyurethane coating of the present invention is to form a physical bridge between single fibers, so that moisture can cross between single fibers through the polyurethane coating, thereby greatly improving the moisture diffusion efficiency, that is, improving the moisture conductivity.
[0052] The mica powder has a flake diameter of 8-12 μm and a flake thickness of 0.5-1.5 μm.
[0053] The antioxidant is composed of antioxidant 1010 and antioxidant 168 in a weight ratio of 1:1.
[0054] Wherein, the ultraviolet absorber is one or more of salicylate absorbers, benzotriazole absorbers and hindered amine absorbers.
[0055] Wherein, the lubricant is one or more of zinc stearate, calcium stearate and talc.
[0056] The preparation method of the cool polyester is as follows: the raw materials constituting the cool polyester are mixed, fed into a screw extruder for melting, then ejected through the spinneret holes on a spinneret, air-cooled, and then subjected to a texturing process to obtain the cool polyester.
[0057] The method for making the above-mentioned continuous cool feeling fabric comprises the following steps:
[0058] (1) adding 100 parts by weight of polytetramethylene glycol, 40-50 parts by weight of toluene diisocyanate and 0.1-0.5 parts by weight of an organotin catalyst into a round-bottom flask, raising the temperature to 80-120° C. and maintaining the reaction for 3-4 hours to prepare a polyurethane prepolymer;
[0059] (2) adding 40-60 parts by weight of an organic solvent and 10-20 parts by weight of a hydrophilic chain extender to the polyurethane prepolymer, reacting at a temperature of 50-60° C. for 2-3 hours, and then adding 100 parts by weight of water and 1-2 parts by weight of a silane coupling agent to prepare a waterborne polyurethane coating;
[0060] (3) Weaving the cool polyester into a fabric base, dipping the fabric base into the waterborne polyurethane coating at a bath ratio of 1:10-12 for 30-60 minutes, taking out the cool polyester, and drying it in an oven at 60-80° C. to obtain the continuous cool fabric.
[0061] The properties of waterborne polyurethane coatings are quite diverse, and not all waterborne polyurethane coatings can meet the requirements of the present invention. To this end, the present invention provides a waterborne polyurethane coating and a method for applying the same to a fabric base, i.e., a method for making a continuously cool fabric. The waterborne polyurethane coating prepared by the above method of the present invention can not only improve the hydrophilicity of the fiber surface, but also fill the gaps between the fibers, effectively improve the water transfer efficiency between the fibers, thereby significantly improving the hygroscopicity of the polyester fiber, and solving the problem of poor hygroscopicity of the cool polyester.
[0062] Wherein, the organic tin catalyst is dibutyltin dilaurate.
[0063] The hydrophilic chain extender is composed of 1,4-butanediol-2-sodium sulfonate and trimethylolpropane polyethylene glycol monomethyl ether in a weight ratio of 1-2:1.
[0064] Wherein, the organic solvent is one of ethyl acetate, acetone, N-methylpyrrolidone and dimethylformamide, and the silane coupling agent is KH550.
[0065] The present invention uses cool polyester fibers doped with mica powder. The polyester fibers have the characteristics of being strong and durable, elastic, not easy to deform, corrosion-resistant, insulating, and crisp. At the same time, their low hygroscopicity will also make their moisture conductivity relatively less affected by mica powder. The present invention solves the problem of poor moisture conductivity of polyester fibers and no longer focuses solely on the properties of the fibers themselves, but on the fabric structure. In addition to the hygroscopicity of a single fiber, the moisture transfer efficiency between fibers can also affect the moisture conductivity of the fabric. This problem has not yet been paid attention to. The present invention coats a layer of water-based polyurethane coating on the surface of the fabric. The water-based polyurethane will form an efficient physical connection between the single polyester fibers, and moisture can diffuse through the polyurethane coating, thereby improving the moisture diffusion efficiency between the fibers.
[0066] Among them, the embodiments of the continuous cool feeling fabric include the following:
[0067] Example 1
[0068] The continuous cool fabric comprises a fabric base woven from cool polyester and a water-based polyurethane coating coated on the surface of the fabric base, wherein the cool polyester is composed of the following raw materials in parts by weight:
[0069]
[0070] In other alternative embodiments, the amount of mica powder can be 12, 13, 15, or 16 parts, the amount of antioxidant can be 2, 3, 5, or 6 parts, the amount of UV absorber can be 1, 2, 4, or 5 parts, and the amount of lubricant can be 8 or 10 parts, depending on the required properties of the polyester fiber.
[0071] The mica powder has a flake diameter of 10 μm and a flake thickness of 1 μm. In other alternative embodiments, the flake diameter of the mica powder may be 8, 9, 11, or 12 μm, and the flake thickness may be 0.5, 0.7, 1.2, or 1.5 μm, depending on the required properties of the polyester fiber.
[0072] The antioxidant is composed of antioxidant 1010 and antioxidant 168 in a weight ratio of 1: 1. In other alternative embodiments, the antioxidant can be one or more of isoascorbic acid, vitamin E, antioxidant 1010 and antioxidant 168.
[0073] Wherein, the ultraviolet absorber is a salicylate absorber. In other alternative embodiments, the ultraviolet absorber can be one or more of a salicylate absorber, a benzotriazole absorber and a hindered amine absorber.
[0074] Wherein, the lubricant is zinc stearate. In other alternative embodiments, the lubricant is one or more of zinc stearate, calcium stearate and talc.
[0075] The preparation method of the cool polyester is as follows: the raw materials constituting the cool polyester are mixed, fed into a screw extruder for melting, then ejected through the spinneret holes on a spinneret, air-cooled, and then subjected to a texturing process to obtain the cool polyester.
[0076] The method for making the above-mentioned continuous cool feeling fabric comprises the following steps:
[0077] (1) Add 100 parts by weight of polytetramethylene glycol, 45 parts by weight of toluene diisocyanate and 0.3 parts by weight of an organotin catalyst into a round-bottom flask, raise the temperature to 100° C. and keep reacting for 3.5 hours to obtain a polyurethane prepolymer;
[0078] (2) adding 50 parts by weight of an organic solvent and 15 parts by weight of a hydrophilic chain extender to the polyurethane prepolymer, reacting at a temperature of 55° C. for 2.5 hours, and then adding 100 parts by weight of water and 1.5 parts by weight of a silane coupling agent to prepare a waterborne polyurethane coating;
[0079] (3) Weaving the cool polyester into a fabric base, immersing the fabric base in the waterborne polyurethane coating at a bath ratio of 1:11 for 45 minutes, taking out the cool polyester, and drying it in an oven at 70° C. to obtain the continuous cool fabric.
[0080] Wherein, the organic tin catalyst is dibutyltin dilaurate.
[0081] The hydrophilic chain extender is composed of 1,4-butanediol-2-sodium sulfonate and trimethylolpropane polyethylene glycol monomethyl ether in a weight ratio of 1.5:1.
[0082] Wherein, the organic solvent is N-methylpyrrolidone, and the silane coupling agent is KH550.
[0083] Example 2
[0084] The difference between this embodiment and embodiment 1 is that:
[0085] The method for making the above-mentioned continuous cool feeling fabric comprises the following steps:
[0086] (1) Add 100 parts by weight of polytetramethylene glycol, 40 parts by weight of toluene diisocyanate and 0.1 parts by weight of an organotin catalyst into a round-bottom flask, raise the temperature to 80° C. and keep reacting for 4 hours to prepare a polyurethane prepolymer;
[0087] (2) adding 40 parts by weight of an organic solvent and 10 parts by weight of a hydrophilic chain extender to the polyurethane prepolymer, reacting at a temperature of 50° C. for 3 hours, and then adding 100 parts by weight of water and 1 part by weight of a silane coupling agent to prepare a waterborne polyurethane coating;
[0088] (3) Weaving the cool polyester into a fabric base, immersing the fabric base in the waterborne polyurethane coating at a bath ratio of 1:10 for 30-60 minutes, taking out the cool polyester, and drying it in an oven at 60° C. to obtain the continuous cool fabric.
[0089] Example 3
[0090] The difference between this embodiment and embodiment 1 is that:
[0091] The method for making the above-mentioned continuous cool feeling fabric comprises the following steps:
[0092] (1) Add 100 parts by weight of polytetramethylene glycol, 50 parts by weight of toluene diisocyanate and 0.5 parts by weight of an organotin catalyst into a round-bottom flask, raise the temperature to 120° C. and keep reacting for 3 hours to prepare a polyurethane prepolymer;
[0093] (2) adding 60 parts by weight of an organic solvent and 20 parts by weight of a hydrophilic chain extender to the polyurethane prepolymer, reacting at 60° C. for 2 hours, and then adding 100 parts by weight of water and 2 parts by weight of a silane coupling agent to prepare a waterborne polyurethane coating;
[0094] (3) Weaving the cool polyester into a fabric base, dipping the fabric base into the waterborne polyurethane coating at a bath ratio of 1:12 for 60 minutes, taking out the cool polyester, and drying it in an oven at 80° C. to obtain the continuous cool fabric.
[0095] Comparative Example 1
[0096] The base fabric is the cool polyester woven fabric of Example 1 without surface treatment.
[0097] Comparative Example 2
[0098] The difference from Example 1 is:
[0099] The cool polyester fiber is conventionally finished with a silicone hydrophilic finishing agent and then woven into a fabric base without being subjected to a polyurethane coating treatment.
[0100] Comparative Example 3
[0101] The difference from Example 1 is:
[0102] The cool polyester fiber is impregnated with the water-based polyurethane coating in the same way, dried, and then woven into fabric.
[0103] Comparative Example 4
[0104] The difference from Example 1 is:
[0105] The fabric base is finished with a silicone hydrophilic finishing agent and is not coated with a polyurethane coating.
[0106] The thermal resistance and moisture resistance of the fabrics of Example 1 and Comparative Examples 1-3 were tested according to ISO11092:2004. The test results are shown in the following table:
[0107] <![CDATA[Thermal resistance (10 -3 k*m 2 *W -1 )]]> <![CDATA[Wet resistance (Pa*m 2 *W -1 )]]> Example 1 9.883 4.416 Comparative Example 1 9.117 5.557 Comparative Example 2 9.682 5.358 Comparative Example 3 10.152 5.424 Comparative Example 4 9.674 5.211
[0108] From the comparison in the above table, it can be seen that polyurethane coating or silicone hydrophilic finishing agent modification treatment of the fabric base will slightly affect the thermal conductivity of the fabric, while polyurethane coating of the fiber will significantly reduce the thermal conductivity. This is because the thermal conductivity of the polyurethane coating is not outstanding, and the impact will be more obvious when no bridging structure is formed between the fibers. Similarly, after the cool polyester fiber is coated with polyurethane, the improvement in moisture conductivity is not as good as that of the fabric treated with silicone hydrophilic finishing agent.
[0109] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent changes and modifications made to the above embodiments according to the technology of the present invention are within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims
1. A servo motor mounting and damping mechanism, characterized in that: The servo motor body comprises a servo motor body, an upper mounting frame, a lower mounting frame, and an upper fixing seat and a lower fixing seat respectively fixed to the upper mounting frame and the lower mounting frame, wherein the upper mounting frame and the lower mounting frame are both provided with a plurality of first mounting holes, the upper fixing seat and the lower fixing seat are buckled and fixed to each other to form a fixing groove for mounting the servo motor body, the front end cover of the servo motor body is arranged at one end of the fixing groove and is fixedly connected to the upper fixing seat and the lower fixing seat, the servo motor body is sleeved in the fixing groove along the length direction of the fixing groove, the inner wall of the fixing groove is ringed with a shock-absorbing and buffering body for close contact with the servo motor body; one end of the upper fixing seat is hinged to one end of the lower fixing seat, the other end of the upper fixing seat and the other end of the lower fixing seat are buckled and connected to each other, a reset elastic member is arranged between the upper mounting frame and the lower mounting frame, and the reset elastic member is located on one side of one end of the upper fixing seat; The mounting surfaces of the upper fixing seat and the lower fixing seat are both provided with inwardly recessed notches, the two notches are connected together to form the fixing groove, the inner walls of the notches are both fixedly connected with a shock absorbing and buffering sub-body, and the shock absorbing and buffering sub-bodies in the two notches are in close contact with the servo motor body to form the shock absorbing and buffering main body; The shock-absorbing and buffering sub-body comprises a shock-absorbing layer, a shock-absorbing outer layer is arranged on the outer side of the shock-absorbing layer, a shock-absorbing inner layer is arranged on the inner side of the shock-absorbing layer, a plurality of upper gaskets are arranged on the shock-absorbing outer layer, a plurality of lower gaskets are arranged on the shock-absorbing inner layer, the upper gaskets are arranged correspondingly to the lower gaskets, and a first spring is installed between the upper gaskets and the lower gaskets; The shock-absorbing and buffering sub-body also includes a water-resistant inner sheath, which is arranged on the inner wall of the shock-absorbing layer, the interior of the water-resistant inner sheath is filled with cable paste, and a metal composite belt is also arranged between the shock-absorbing layer and the water-resistant inner sheath; The resetting elastic member comprises an elastic rubber tube, a second spring is installed in the elastic rubber tube, one end of the elastic rubber tube and one end of the second spring are connected to the upper mounting frame, and the other end of the elastic rubber tube and the other end of the second spring are connected to the lower mounting frame; One end of the lower fixing seat is provided with a hinge shaft, and one end of the upper fixing seat is hinged to the lower fixing seat through the hinge shaft; the other end of the lower fixing seat is provided with a buckle block, and the other end of the upper fixing seat is provided with a buckle body for buckling with the buckle block; The buckle block is provided with a buckle hole for the buckle body to pass through, and clamping blocks are movably provided on both sides of the front end of the buckle body. Both sides of the front end of the buckle body are recessed with a receiving groove for accommodating the clamping block. A third spring is provided between the clamping block and the receiving groove, and the two ends of the third spring are respectively connected to the clamping block and the inner wall of the receiving groove. The lower end surface of the clamping block is provided with a first inclined surface, and the upper end of the buckle hole is provided with a second inclined surface for slidingly abutting against the first inclined surface. A first auxiliary mounting frame is arranged at one end of the upper mounting frame, and the first auxiliary mounting frame is vertically connected to the upper mounting frame.
2. The servo motor mounting and damping mechanism according to claim 1, characterized in that: A first plastic pad is disposed on a side of the upper mounting frame and a side of the lower mounting frame that are away from each other, and the first mounting hole passes through the first plastic pad.
3. The servo motor mounting and damping mechanism according to claim 1, characterized in that: A second sub-mounting frame is provided at one end of the lower mounting frame, the second sub-mounting frame is vertically connected to the lower mounting frame, a third plastic pad is provided on a side of the second sub-mounting frame away from the lower mounting frame, the second sub-mounting frame is provided with a plurality of third mounting holes, and the third mounting holes penetrate the third plastic pad.
4. The servo motor mounting and damping mechanism according to claim 1, characterized in that: A second plastic pad is arranged on a side of the first sub-mounting frame away from the upper mounting frame, and a plurality of second mounting holes are arranged on the first sub-mounting frame, and the second mounting holes penetrate through the second plastic pad.
Citation Information
Patent Citations
Installation damping mechanism of servo motor
CN211046653U