Semi-automatic tapping machine for oil outlet valve seat

By designing a semi -automatic tap from the oil valve seat surface, the motor drives the turntable to drive the workpiece movement, solve the problem of sealing and consistency caused by incomplete artificial beatings, and achieve a more efficient and quality and reliable processing process.

CN110666095BActive Publication Date: 2025-01-28JIANGSU SIHONG FUEL INJECTION EQUIP
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Patent Information

Application Number
CN201910921722.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-27
Publication Date
2025-01-28
Estimated Expiration
2039-09-27

AI Technical Summary

Technical Problem

In the prior art, the incompleteness of the oil outlet valve during processing leads to unqualified sealing and consistency.

Method used

A semi -automatic tapping out of the oil valve seat surface machine, using the motor to drive the turntable to drive the workpiece motion, and complete the processing through many up and down beating to improve the sealing and consistency.

Benefits of technology

Through the automation knockout process, the sealing and consistency of the oil output valve is improved, and the processing quality and rate of processing are ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110666095B_ABST
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Abstract

The present invention provides a semi-automatic machine for tapping the seat surface of an oil outlet valve, which relates to the technical field of a machine for tapping the seat surface of an oil valve, and comprises a bracket, the top two sides of a processing table are fixedly installed with the bracket, the top of the bracket is fixedly installed with a cylinder lower cover, the top of the cylinder lower cover is fixedly installed with a cylinder, the top of the cylinder is fixedly installed with a cylinder upper cover, and the output end of the cylinder is movably connected with a piston. The present invention taps the workpiece to further improve the sealing consistency of the workpiece through tapping. A motor is provided at the lower part of the worktable, and the motor drives the middle turntable to rotate. A movable clamp is provided around the turntable, and the workpiece is clamped in the clamp. The lining of the workpiece is provided inside the groove. The turntable rotates, driving the workpiece to move up and down, and the workpiece is hammered up and down multiple times to complete the processing, so that the processing rate is increased, and the multiple hammering ensures the processing quality.
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Description

Technical Field

[0001] The invention relates to the technical field of a special machine for an oil valve seat surface, in particular to a special machine for semi-automatically knocking an oil outlet valve seat surface. Background Art

[0002] The oil outlet valve is a one-way valve. Under the action of spring pressure, the conical surface on the upper part of the valve is closely matched with the valve seat. Its function is to isolate the high-pressure oil pipe from the upper cavity of the plunger when the supply is stopped, to prevent the oil in the high-pressure oil pipe from flowing back into the injection pump. The lower part of the oil outlet valve is a cross section, which can guide and pass diesel. There is a small cylindrical surface under the conical surface of the oil outlet valve, called the pressure relief ring belt. Its function is to quickly reduce the oil pressure in the high-pressure oil pipe when the oil supply ends, to avoid oil dripping at the spray hole. When the ring belt falls into the valve seat, the upper volume increases quickly, the pressure decreases quickly, and the spray stops quickly.

[0003] Most of the oil outlet valves are clamped by a fixture and fixed on the mounting seat during processing. There is a step in the processing of the oil outlet valve to hammer the oil outlet valve to ensure its consistency and sealing. The traditional method is manual hammering, which is based on experience, resulting in incomplete hammering and unqualified hammering quality. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a semi-automatic machine for tapping the seat surface of an oil outlet valve.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a special machine for semi-automatic tapping of the oil outlet valve seat surface, including a bracket, brackets are fixedly installed on both sides of the top of the processing table, a cylinder lower cover is fixedly installed on the top of the bracket, a cylinder is fixedly installed on the top of the cylinder lower cover, a cylinder is fixedly installed on the top of the cylinder, a cylinder upper cover is fixedly installed on the top of the cylinder, a piston is movably connected to the output end of the cylinder, joints are connected at both ends of one side of the cylinder, a friction protrusion is fixedly installed at the contact between the cylinder and the bracket, a support is fixedly installed on the top of the bracket, a No. 1 bearing is fixedly installed on the top of the bracket at one side of the support, a knurl is rotatably connected to the inside of the No. 1 bearing, a spacer is fixedly installed at the contact between the inside of the No. 1 bearing and the knurl, a transmission pin is fixedly installed on the top of the knurl, an anti-rotation pin is fixedly installed on the inside of the knurl at one side of the transmission pin, a chuck is fixedly installed on the top of the transmission pin, and a chuck seat is fixedly installed on the top of the chuck.

[0006] Preferably, a lever is fixedly installed on the top of the support, and a fork seat is fixedly installed on the end of the lever away from the support, an upper seat is fixedly penetrated inside the fork seat, a top block is fixedly installed on the bottom of the upper seat, a tightening cap is fixedly installed on the outside of the top block, the inside of the tightening cap is fixedly connected to the upper seat by a fastening pin, sliding grooves are provided on both sides of the inside of the tightening cap, a No. 1 spring is fixedly installed inside the sliding groove, a steel ball is fixedly installed on the end of the No. 1 spring away from the inner wall of the sliding groove, two of the steel balls are fixedly connected to the top block, and the top block is fixedly connected to the chuck seat.

[0007] Preferably, a push rod is fixedly inserted inside the upper seat, an adjusting cap is fixedly installed on one end of the push rod away from the upper seat, and a No. 2 spring is fixedly installed on the bottom of the push rod located at the adjusting cap.

[0008] Preferably, a roller is fixedly mounted on one end of the top of the fork seat, and a pin is inserted into the interior of the fork seat, and the pin is inserted into the roller.

[0009] Preferably, a base plate is fixedly installed on the top of the workbench, a motor base plate is fixedly installed on the bottom of the base plate, a motor is fixedly installed on one side of the outer surface of the motor base plate, the output end of the motor is movably connected with a motor pulley, a bushing is inserted into the inside of the base plate, a nut is fixedly installed on the bottom of the bushing, a main shaft is fixedly installed on the bushing through the nut, a pulley is sleeved on the outer surface of the main shaft, a key is fixedly installed inside the pulley, a triangular plate is fixedly installed on the outer surface of the pulley, and the pulley is connected to the motor pulley through a belt drive.

[0010] Preferably, a No. 2 bearing is fixedly installed inside the top of the bushing, a screw is fixedly installed on the top inner wall of the bushing, a turntable is fixedly installed on the bushing through the screw, an O-ring is fixedly installed on the bushing of the turntable through the No. 2 bearing, oil cups are rollingly connected between the knurling at both ends of the turntable, a cam plate is fixedly installed on the bottom of the fork seat, a countersunk screw is fixedly installed on the bottom of the cam plate, and the end of the countersunk screw away from the cam plate is fixedly connected to the turntable by a bolt.

[0011] Beneficial Effects

[0012] 1. In the present invention, the device is used to knock the workpiece, and the sealing consistency of the workpiece is further improved by knocking. A motor is provided at the lower part of the workbench, and the motor drives the middle turntable to rotate. An annular groove is provided at the outer edge of the upper surface of the turntable, and a boss is provided inside the groove. A movable clamp is provided around the turntable, and the workpiece is clamped in the clamp. The lining of the workpiece is provided inside the groove. The turntable rotates, driving the workpiece to move up and down, and the workpiece is hammered up and down multiple times to complete the processing, so that the processing rate is increased, and multiple hammering ensures the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The structural schematic diagram of the semi-automatic tapping machine for the oil outlet valve seat surface proposed by the present invention;

[0014] Figure 2 The present invention provides a structural schematic diagram of a workbench of a semi-automatic machine for tapping the seat surface of an oil outlet valve;

[0015] Figure 3 For the present invention Figure 1 Schematic diagram of the structure at A in the middle.

[0016] Legend:

[0017] 1. Bracket; 2. Joint; 3. Cylinder lower cover; 4. Friction bulge; 5. Triangle plate; 6. Cylinder; 7. Turntable; 8. Pulley; 9. Piston; 10. Cylinder upper cover; 11. Key; 12. Spacer; 13. No. 1 bearing; 14. Support; 15. Motor bottom plate; 16. Knurling; 17. Bottom plate; 18. Transmission pin; 19. Anti-rotation pin; 20. Chuck seat; 21. Chuck; 22. Nut; 2 3. Bushing; 24. No. 1 spring; 25. Steel ball; 26. Lever; 27. Fork seat; 28. Spindle; 29. ​​No. 2 bearing; 30. Top block; 31. Upper seat; 32. Oil cup; 33. No. 2 spring; 34. Adjusting cap; 35. Push rod; 36. Roller; 37. Pin; 38. Cam plate; 39. Countersunk screw; 40. Bolt; 41. O-ring; 42. Screw; 43. Motor pulley. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0019] The specific embodiments of the present invention are described below with reference to the accompanying drawings.

[0020] Reference Figure 1-3, a semi-automatic machine for tapping the seat surface of the oil outlet valve comprises a bracket 1, the bracket 1 is fixedly installed on both sides of the top of the processing table, the cylinder lower cover 3 is fixedly installed on the top of the bracket 1, the cylinder 6 is fixedly installed on the top of the cylinder lower cover 3, the cylinder 6 is fixedly installed on the top of the cylinder 6, the piston 9 is movably connected to the output end of the cylinder 6, the two ends of one side of the cylinder 6 are connected with joints 2, the friction protrusion 4 is fixedly installed at the contact between the cylinder 6 and the bracket 1, the top of the bracket 1 is fixedly installed with a support 14, the top of the bracket 1 is located on one side of the support 14 and a No. 1 bearing 13 is fixedly installed, the inside of the No. 1 bearing 13 is rotatably connected with a knurl 16, the inside of the No. 1 bearing 13 is fixedly installed with a spacer 12 at the contact between the knurl 16 and the knurl 16, and the top of the knurl 16 is fixedly installed with a transmission Pin 18, the inside of knurling 16 is fixedly installed with an anti-rotation pin 19 on one side of the transmission pin 18, the top of the transmission pin 18 is fixedly installed with a chuck 21, the top of the chuck 21 is fixedly installed with a chuck seat 20, the top of the support 14 is fixedly installed with a lever 26, the end of the lever 26 away from the support 14 is fixedly installed with a fork seat 27, the inside of the fork seat 27 is fixedly penetrated with an upper seat 31, the bottom of the upper seat 31 is fixedly installed with a top block 30, the outside of the top block 30 is fixedly installed with a tightening cap, the inside of the tightening cap is fixedly connected to the upper seat 31 through a tightening pin, the inside of the tightening cap is provided with sliding grooves on both sides, the inside of the sliding groove is fixedly installed with a No. 1 spring 24, the end of the No. 1 spring 24 away from the inner wall of the sliding groove is fixedly installed with a steel ball 25, and the two steel balls 25 are fixedly connected to the top block 30, The top block 30 is fixedly connected to the chuck seat 20, and a top rod 35 is fixedly inserted inside the upper seat 31, and an adjusting cap 34 is fixedly installed on the end of the top rod 35 away from the upper seat 31, and a No. 2 spring 33 is fixedly installed on the bottom of the top rod 35 located at the bottom of the adjusting cap 34, and a roller 36 is fixedly installed on the top end of the fork seat 27, and a pin 37 is inserted inside the fork seat 27, and the pin 37 is plugged with the roller 36. A bottom plate 17 is fixedly installed on the top of the workbench, and a motor bottom plate 15 is fixedly installed on the bottom of the bottom plate 17. A motor is fixedly installed on one side of the outer surface of the motor bottom plate 15, and a motor pulley 43 is movably connected to the output end of the motor, and a bushing 23 is inserted inside the bottom plate 17, and a nut 22 is fixedly installed on the bottom of the bushing 23, and the bushing 23 is fixedly installed with a spindle through the nut 22 28, a pulley 8 is sleeved on the outer surface of the main shaft 28, a key 11 is fixedly installed inside the pulley 8, a triangular plate 5 is fixedly installed on the outer surface of the pulley 8, the pulley 8 is connected to the motor pulley 43 through a belt drive, a No. 2 bearing 29 is fixedly installed inside the top of the bushing 23, a screw 42 is fixedly installed on the top inner wall of the bushing 23, a turntable 7 is fixedly installed on the bushing 23 through the screw 42, an O-ring 41 is fixedly installed on the bushing 23 of the turntable 7 through the No. 2 bearing 29, both ends of the turntable 7 are rollingly connected with the knurling 16 with oil cups 32, a cam plate 38 is fixedly installed on the bottom of the fork seat 27, a countersunk screw 39 is fixedly installed on the bottom of the cam plate 38, and the end of the countersunk screw 39 away from the cam plate 38 is fixedly connected to the turntable 7 through a bolt 40.

[0021] Working principle of the present invention: This device is used to knock on the workpiece, and the sealing consistency of the workpiece is further improved by knocking. A motor is provided at the lower part of the workbench, and the motor drives the middle turntable 7 to rotate. An annular groove is provided at the outer edge of the upper surface of the turntable 7, and a boss is provided inside the groove. A movable clamp is provided around the turntable 7, and the workpiece is clamped in the clamp. The lining of the workpiece is provided inside the groove. The turntable 7 rotates, driving the workpiece to move up and down, and the workpiece is hammered up and down multiple times to complete the processing. The workpiece here refers to the oil outlet valve core.

[0022] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A semi-automatic machine for tapping the seat surface of an oil outlet valve, comprising a bracket (1), characterized in that: A bracket (1) is fixedly mounted on both sides of the top of the processing table; a cylinder lower cover (3) is fixedly mounted on the top of the bracket (1); a cylinder (6) is fixedly mounted on the top of the cylinder lower cover (3); a cylinder upper cover (10) is fixedly mounted on the top of the cylinder (6); a piston (9) is movably connected to the output end of the cylinder (6); both ends of one side of the cylinder (6) are connected to joints (2); a friction protrusion (4) is fixedly mounted at the contact point between the cylinder (6) and the bracket (1); a support (14) is fixedly mounted on the top of the bracket (1); A bearing No. 1 (13) is fixedly mounted on one side of the support (14), a knurl (16) is rotatably connected inside the bearing No. 1 (13), a spacer (12) is fixedly mounted at the contact point between the inside of the bearing No. 1 (13) and the knurl (16), a transmission pin (18) is fixedly mounted on the top of the knurl (16), an anti-rotation pin (19) is fixedly mounted inside the knurl (16) on one side of the transmission pin (18), a chuck (21) is fixedly mounted on the top of the transmission pin (18), and a chuck seat (20) is fixedly mounted on the top of the chuck (21); A lever (26) is fixedly mounted on the top of the support (14); a fork seat (27) is fixedly mounted on one end of the lever (26) away from the support (14); an upper seat (31) is fixedly penetrated inside the fork seat (27); a top block (30) is fixedly mounted on the bottom of the upper seat (31); a tightening cap is fixedly mounted on the outside of the top block (30); the inside of the tightening cap is fixedly connected to the upper seat (31) via a tightening pin; sliding grooves are provided on both sides of the inside of the tightening cap; a No. 1 spring (24) is fixedly mounted inside the sliding groove; a steel ball (25) is fixedly mounted on one end of the No. 1 spring (24) away from the inner wall of the sliding groove; two steel balls (25) are fixedly connected to the top block (30); and the top block (30) is fixedly connected to the chuck seat (20); A bottom plate (17) is fixedly mounted on the top of the workbench, a motor bottom plate (15) is fixedly mounted on the bottom of the bottom plate (17), a motor is fixedly mounted on one side of the outer surface of the motor bottom plate (15), an output end of the motor is movably connected to a motor pulley (43), a bushing (23) is inserted inside the bottom plate (17), a nut (22) is fixedly mounted on the bottom of the bushing (23), a main shaft (28) is fixedly mounted on the bushing (23) via the nut (22), a pulley (8) is sleeved on the outer surface of the main shaft (28), a key (11) is fixedly mounted inside the pulley (8), a triangular plate (5) is fixedly mounted on the outer surface of the pulley (8), and the pulley (8) is connected to the motor pulley (43) via a belt drive; A No. 2 bearing (29) is fixedly installed inside the top of the bushing (23), a screw (42) is fixedly installed on the inner wall of the top of the bushing (23), a turntable (7) is fixedly installed on the bushing (23) via the screw (42), an O-ring (41) is fixedly installed on the bushing (23) of the turntable (7) via the No. 2 bearing (29), oil cups (32) are rollingly connected between the knurling (16) at both ends of the turntable (7), a cam plate (38) is fixedly installed on the bottom of the fork seat (27), a countersunk screw (39) is fixedly installed on the bottom of the cam plate (38), and an end of the countersunk screw (39) away from the cam plate (38) is fixedly connected to the turntable (7) via a bolt (40); An annular groove is arranged at the outer edge of the upper surface of the turntable (7), and a boss is arranged inside the groove. A movable clamp is arranged around the turntable (7), and a workpiece is clamped inside the clamp. The lining of the workpiece is arranged inside the groove. The turntable (7) rotates to drive the workpiece to move up and down.

2. The semi-automatic tapping machine for the oil outlet valve seat surface according to claim 1 is characterized in that: A push rod (35) is fixedly inserted inside the upper seat (31), an end of the push rod (35) away from the upper seat (31) is fixedly mounted with an adjustment cap (34), and a second spring (33) is fixedly mounted on the bottom of the push rod (35) located at the adjustment cap (34).

3. The semi-automatic tapping machine for the oil outlet valve seat surface according to claim 1 is characterized in that: A roller (36) is fixedly mounted on one end of the top of the fork seat (27), a pin (37) is inserted into the interior of the fork seat (27), and the pin (37) is inserted into the roller (36).

Citation Information

Patent Citations

  • Semi-automatic knock oil outlet valve seat surface special machine

    CN211218534U