A packaging device for pipes
By combining the winding and bagging mechanism into an integrated device and achieving coherent processing, the cumbersome packaging process caused by the separation of winding and bagging in the prior art is solved, and the operating speed and efficiency of the pipe packaging machine are significantly improved.
Patent Information
- Application Number
- CN201911043326.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2039-10-30
AI Technical Summary
The existing pipe packaging machines are separated from the bagging mechanism, resulting in cumbersome packaging processes, and the material push cart is long for transport, making it difficult to improve the overall running speed, and cannot cooperate with the high-speed pipe extrusion device.
Design a pipe packaging equipment, combining the winding mechanism and the bagging mechanism into an integrated winding bagging device, realize the coherent treatment of winding and bagging, and perform winding and bagging through the sliding device to reduce the pushing truck Transfer operation.
极大提升了整机的运行速度,能够配合高速的管材挤出装置,缩短了包装机的整体长度,减少了占用场地空间,提高了包装效率。
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Figure CN110745267B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pipe packaging, and in particular to an automatic pipe packaging machine. Background Art
[0002] At present, domestic pipe packaging machines are gradually adopting automated packaging machines to replace traditional manual packaging, which improves the overall production efficiency of the equipment. Since the packaging of pipes requires two necessary processes, film wrapping and bagging, the existing pipe packaging machines set the winding mechanism and the bagging mechanism on the same horizontal axis for continuous processing. Although the running speed of the whole machine can be improved to a certain extent, the winding and bagging are two separate stations, which makes the packaging machine generally a two-section machine, occupying a large plant space, and the passage left between the packaging machines is narrow. At the same time, a pusher trolley is needed to transfer the pipe between the winding mechanism and the bagging mechanism. Only after the pipe is wrapped can it be bagged. The packaging process is: the pipe is wrapped on the winding mechanism, and then the pusher trolley transfers the pipe after film wrapping to the bagging mechanism for bagging. After the bagging is completed, the pusher trolley transfers the pipe to the next process. It takes a certain amount of time for the pusher trolley to carry out the cumbersome transfer process during the packaging process of the pipe, which makes it difficult to greatly improve the overall running speed of the packaging machine and cannot cooperate with the high-speed pipe extrusion device. Summary of the invention
[0003] The object of the present invention is to provide a packaging device for pipes to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.
[0004] The technical solutions adopted to solve the above technical problems are:
[0005] A packaging device for pipes, comprising: a frame; a plurality of trusteeship mechanisms, which are arranged at intervals at the bottom of the frame along the left-right direction, and the trusteeship mechanisms are used to control the orderly arrangement of pipes; a pipe feeding mechanism, which is arranged above the trusteeship mechanism, and the pipe feeding mechanism is used to discharge the pipes to be packaged into the trusteeship mechanism; a winding and bagging device, which is slidably arranged at one end of the bottom of the frame along the left-right direction, and comprises: a winding mechanism; a bagging mechanism, which is located on the same horizontal axis as the winding mechanism, and the trusteeship mechanism, the winding mechanism, and the bagging mechanism are sequentially arranged along the length direction of the frame; a sealing mechanism, which is arranged above the trusteeship mechanism, and the sealing mechanism is relatively arranged at the left and right ends of the frame, and the sealing mechanism comprises two heat-sealing plates arranged front and back, and the two heat-sealing plates can move relative to each other; a lifting mechanism, which and the pipe feeding mechanism are respectively arranged at the rear side and the front side of the frame, and the lifting mechanism comprises: a pipe unloading assembly, which is arranged above the sealing mechanism; a lifting assembly, which can be lifted up and down, and the lifting assembly is used to transport pipes.
[0006] By combining the winding mechanism and the bagging mechanism to form an integrated winding and bagging device, the continuous processing of winding and bagging at the same workstation is realized, and the winding and bagging can be carried out simultaneously by utilizing the sliding of the winding and bagging device itself. Not only is there no need for the pusher trolley to perform tedious transfer operations between winding and bagging, the operating speed of the whole machine is greatly improved. It can be matched with a high-speed pipe extrusion device, and it is beneficial to shorten the overall length of the pipe packaging machine, which is convenient for shortening the two-section machine to one-section machine and reducing the space occupied by the packaging machine. The lifting mechanism is used to transport and unload the pipe in the vertical direction. The up and down lifting of the lifting component can transport the pipe to the sealing mechanism for heat sealing, and transport it to the pipe unloading component for unloading.
[0007] As a further improvement of the above technical solution, two groups of first linear guide rails are provided at the bottom of the frame, and the two groups of first linear guide rails are arranged in parallel along the front and back. The multiple trusteeship mechanisms are all arranged on the inner sides of the two groups of first linear guide rails. A first mounting seat is provided at the right ends of the two groups of first linear guide rails. The first mounting seat is slidably connected to the two groups of first linear guide rails, and the winding mechanism and the bagging mechanism are respectively fixed to the first mounting seat, so that the bagging mechanism and the winding mechanism can realize synchronous sliding on the two groups of first linear guide rails with the first mounting seat, so as to realize the simultaneous and continuous execution of the film wrapping process and the bagging process, and the operating speed is higher.
[0008] As a further improvement of the above technical solution, a second mounting seat is slidably provided at the left end of the two groups of the first linear guide rails, and a jacking mechanism is provided on the second mounting seat. The jacking mechanism includes a first jacking assembly, and the first jacking assembly includes a telescopic rod, and the telescopic rod can be telescoped left and right. A first jacking plate is provided on the right end of the telescopic rod. The jacking mechanism is used to push the pipes in the trusteeship mechanism into the winding bagging device. The telescopic rod can be used for jacking pipes of different lengths. When the first jacking plate is used for jacking, the pipes can be arranged flush. When in use, the first jacking plate contacts one end of the pipe, and the telescopic rod is extended to push the pipe into the winding bagging device.
[0009] As a further improvement of the above technical solution, first transmission chains are relatively provided on the outer sides of the two groups of the first linear guides, the first transmission chains are parallel to the first linear guides, the two groups of the first transmission chains are respectively fixed to the first mounting seats through connecting seats, each group of the first transmission chains is tensioned on the first driving sprocket and the first driven sprocket, the first transmission chain can drive the winding bag device to slide left and right through the connecting seat, the transmission is precise, and it can run at high speed.
[0010] As a further improvement of the above technical solution, the lifting assembly includes multiple groups of second linear guides extending in the up and down directions, and a second transmission chain is correspondingly provided on one side of each group of the second linear guides, and the second transmission chain is tensioned on the second driving sprocket and the second driven sprocket. A third mounting seat is provided between each group of the second linear guides and the corresponding second transmission chain, and the third mounting seat is fixedly connected to the second transmission chain, and the third mounting seat is slidingly connected to the second linear guide. A supporting plate is rotatably connected to the third mounting seat, and a supporting groove is provided on the supporting plate. When the pipe is wrapped and bagged, the supporting plate can be driven by the side cylinder to rotate around the third mounting seat to the bottom of the pipe, and the supporting groove of the supporting plate is used to support the pipe. The second transmission chain drives the supporting plate to slide upward on the second linear guide to transport the pipe to the sealing mechanism for sealing.
[0011] As a further improvement of the above technical solution, the winding mechanism includes an annular rotating disk and an annular driven gear arranged side by side on the left and right, a film material assembly is provided on the left side surface of the annular rotating disk, a film pulling assembly is provided on the inner side of the annular rotating disk, a transmission bearing is provided between the annular rotating disk and the annular driven gear, the outer ring of the transmission bearing is fixedly connected to the first mounting seat, the annular rotating disk is connected to the left side surface of the inner ring of the transmission bearing, the annular driven gear is connected to the right side surface of the inner ring of the transmission bearing, the outer circumference of the annular driven gear is meshedly connected with a driving gear, and the driving gear is driven to rotate by a motor. The annular rotating disk, the annular driven gear and the transmission bearing are all provided with a first through hole in the middle thereof for the pipe to pass through, and the annular rotating disk, the annular driven gear and the transmission bearing are coaxially arranged, the film material assembly is used to provide the film material, the film pulling assembly is used to cut the film material, the transmission bearing is arranged between the annular rotating disk and the annular gear, and the transmission bearing is used to guide the annular rotating disk. Compared with the groove guide, the guide is more stable, the annular rotating disk will not swing at all, and the annular rotating disk can be stopped at the same position after each film wrapping is completed, so that the detection device can realize accurate detection of the film material and ensure the stable film wrapping.
[0012] As a further improvement of the above technical solution, the bagging mechanism includes a film clamp, a second through hole for the pipe to pass through is opened in the middle of the film clamp, a fourth mounting seat is provided on the right side of the film clamp, and a guide mechanism is provided on the fourth mounting seat, wherein the guide mechanism includes a guide head extending left and right, and a plurality of limiting rollers are relatively provided on the front and rear sides of the guide head, the limiting rollers are in conflict with the guide head, and the limiting rollers can move forward and backward, a guide rod is fixedly connected to the left side of the guide head, and a front slide is provided at the left end of the guide rod, and the front slide is inserted into the second through hole, a guide wedge is provided on the right side of the guide head, and an adjusting screw is provided between the guide head and the guide wedge, and the guide mechanism is used to open the packaging bag mouth and guide the packaging bag between the roll-type packaging bag storage cylinder and the bagging mechanism, thereby improving the manual grasping of the packaging bag and opening the bag mouth and improving the operating efficiency. When in use, the packaging bag is between the guide head and the limiting rollers, and the packaging bag will not be wrinkled.
[0013] As a further improvement of the above technical solution, the winding and bagging device includes an embracing mechanism, and the first mounting seat is provided with an embracing mechanism, and the embracing mechanism is arranged between the trustee mechanism and the winding mechanism, and the winding mechanism, the bagging mechanism and the embracing mechanism are arranged along the same horizontal axis, and the embracing mechanism includes two clamps and a trustee disk, and the two clamps are arranged in a front-to-back manner, and the two clamps are driven by cylinders to move relative to each other back and forth, and the two clamps are arranged between the trustee disk and the winding mechanism. During the sliding process of the winding and bagging device, the trustee mechanism will move downward in order to provide sliding space and avoid collision. At this time, the trustee disk is used to support the tube between the remaining trustee mechanism and the winding mechanism. The two first cylinders can respectively drive the corresponding clamps to move back and forth, and can arrange the tubes in order through repeated back and forth movements and shaking the tubes. When the tubes are wrapped with film, the two clamps cooperate with each other to clamp the tubes to facilitate uniform film wrapping.
[0014] As a further improvement of the above technical solution, the jacking mechanism includes a second jacking assembly, the second jacking assembly includes a second jacking plate, the second jacking plate is in contact with the right side of the first jacking plate, the cross-sectional area of the second jacking plate is larger than that of the first jacking plate, the second jacking plate can be lifted up and down, and the coordinated jacking of the first jacking plate and the second jacking plate is convenient for jacking pipes with different cross-sectional areas. When the cross-sectional area of the pipe to be jacked is larger than that of the first jacking plate, the second jacking plate rises, and the first jacking plate is pushed to the left side of the second jacking plate to coordinate the jacking of the pipe.
[0015] As a further improvement of the above technical solution, the pipe unloading assembly includes a rotating shaft, which extends left and right. A plurality of pipe unloading hooks are fixedly inserted on the rotating shaft, and the plurality of pipe unloading hooks are spaced apart left and right. A pipe unloading slide is provided above the pipe unloading hook, and the pipe unloading slide is tilted downward from front to back. The rotation of the rotating shaft can drive the pipe unloading hook to swing upward, so as to discharge the pipes on the pipe unloading hook onto the pipe unloading slide, and the pipes are unloaded into the storage rack along the pipe unloading slide. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 is a rear view of the present invention;
[0018] Figure 2 It is a three-dimensional structural diagram of the present invention;
[0019] Figure 3 It is a three-dimensional structural diagram of the wrapping bagging device of the present invention;
[0020] Figure 4 It is a three-dimensional structural diagram of the lifting mechanism of the present invention;
[0021] Figure 5 is a cross-sectional view of the winding mechanism of the present invention;
[0022] Figure 6 It is a three-dimensional structural diagram of the guide mechanism of the present invention;
[0023] Figure 7It is a three-dimensional structural diagram of the winding mechanism, bagging mechanism and embracing mechanism of the present invention. In the attached figure: 1000-frame, 100-trustee mechanism, 200-pipe feeding mechanism, 300-winding bagging device, 310-winding mechanism, 311-annular rotating disk, 312-annular driven gear, 313-film material assembly, 314-film pulling assembly, 315-transmission bearing, 320-bagging mechanism, 330-first linear guide rail, 340-first mounting seat, 350-first transmission chain, 360-connecting seat, 370-first driving sprocket, 380-first driven sprocket, 390-embracing mechanism, 391-trustee disk, 392-clamp, 400-sealing mechanism, 500-lifting mechanism, 510- pipe unloading assembly, 511- rotating shaft, 512- pipe unloading hook, 513- pipe unloading slide plate, 520- lifting assembly, 521- second linear guide rail, 522- second transmission chain, 523- second driving sprocket, 524- second driven sprocket, 525- third mounting seat, 526- supporting plate, 600- pipe jacking mechanism, 610- second mounting seat, 601- telescopic rod, 602- first pipe jacking plate, 603- second pipe jacking plate, 700- guide mechanism, 710- guide head, 720- limiting roller, 730- guide rod, 740- front slide plate, 750- guide wedge, 760- adjusting screw. DETAILED DESCRIPTION
[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0025] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In the description of the present invention, if there are words such as "several", it means one or more, "more" means more than two, greater than, less than, exceed, etc. are understood as not including the number, and above, below, within, etc. are understood as including the number.
[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0028] Reference Figure 1 to Figure 7 Taking the pipe packaging equipment using PVC packaging bags as an example, the present invention makes the following embodiments:
[0029] like Figure 1 and Figure 2 As shown, the rack 1000 includes a rack 1000, on which a trustee mechanism 100, a pipe feeding mechanism 200, a wrapping bagging device 300, a sealing mechanism 400, and a lifting mechanism 500 are arranged. The above mechanisms cooperate to package the pipes. There are multiple trustee mechanisms 100, and the multiple trustee mechanisms 100 are arranged at intervals along the left and right directions at the bottom of the rack 1000. The trustee mechanism 100 is used to control the orderly arrangement of the pipes. The pipe feeding mechanism 200 is arranged at the front side of the rack 1000, and the pipe feeding mechanism 200 is arranged above the trustee mechanism 100. The pipe feeding mechanism 200 is used to arrange the pipes to be packaged into the trustee mechanism 100. 0 is provided with a winding and bagging device 300 at the right end of the bottom, and the winding and bagging device 300 is slidably arranged on the frame 1000 along the left and right directions. The winding and bagging device 300 comprises a winding mechanism 310 and a bagging mechanism 320, and the winding mechanism 310 and the bagging mechanism 320 are used to wrap the film and bag the pipe, so as to facilitate the sequential wrapping and bagging of the pipe. The winding mechanism 310 and the bagging mechanism 320 are located on the same horizontal axis, and the trustee mechanism 100, the winding mechanism 310 and the bagging mechanism 320 are sequentially arranged at the bottom of the machine from left to right, and the trustee mechanism 100 includes a trustee slot, and the through holes for the pipe to pass through the trustee slot, the winding mechanism 310 and the bagging mechanism 320 are coaxially arranged.
[0030] It can be understood that in order to cooperate with the left and right sliding of the wrapping bag device 300, the trusteeship mechanism 100 can be raised and lowered, and the sliding of the wrapping bag device 300 is intermittent. When the wrapping bag is paused, the tube is wrapped with film. When the wrapping bag is completed, the wrapping bag device 300 slides to the left to bag the tube. When the wrapping bag device 300 slides left and right, in order to avoid collision with the trusteeship mechanism 100, the trusteeship mechanism 100 closest to the wrapping bag device 300 will move downward along the trajectory direction of its left and right sliding to wrap the tube. The sliding of the bagging device 300 provides a sliding space. A sealing mechanism 400 is provided above the wrapping bagging device 300. The sealing mechanism 400 is relatively arranged at the left and right ends of the frame 1000. The sealing mechanism 400 includes two heat-sealing plates arranged in front and back. The two heat-sealing plates can be driven by cylinders to move relative to each other to heat-seal the PVC packaging bag. In order to transport the pipe material along the up and down direction of the frame 1000, a lifting mechanism 500 is also provided on the frame 1000. The lifting mechanism 500 and the pipe feeding mechanism 200 are respectively arranged at the rear side of the frame 1000. On the front side, the lifting mechanism 500 includes a pipe unloading assembly 510 and a lifting assembly 520. The pipe unloading assembly 510 is arranged above the sealing mechanism 400, and the lifting assembly 520 is arranged at the bottom of the frame 1000. The lifting assembly 520 can be lifted up and down, and the lifting assembly 520 is used to transport the pipe material to the sealing mechanism 400. The present invention combines a winding mechanism 310 and a bagging mechanism 320 to form an integrated winding and bagging device 300, thereby realizing the continuous processing of winding and bagging at the same workstation, and can utilize the sliding of the winding and bagging device 300 itself to perform winding and bagging simultaneously. Not only does it not require a pushing trolley to perform tedious transfer operations between winding and bagging, but it also greatly improves the operating speed of the entire machine, can cooperate with a high-speed pipe extrusion device, and is conducive to shortening the overall length of the pipe packaging machine, making it convenient to shorten the two-section machine into one-section machine, thereby reducing the site space occupied by the packaging machine.
[0031] Among them, refer to Figure 3The wrapping bagging device 300 is slidably arranged on two sets of first linear guide rails 330, and the two sets of first linear guide rails 330 are arranged parallel to each other at the bottom of the frame 1000 along the front and back. The multiple trusteeship mechanisms 100 are arranged on the inner side of the two sets of first linear guide rails 330. The right ends of the two sets of first linear guide rails 330 are provided with first mounting seats 340. The front and rear sides of the bottom of the first mounting seat 340 are oppositely provided with two first sliders. The four first sliders are relatively sleeved on the two sets of first linear guide rails 330. The wrapping mechanism 310 and the bagging machine The structure 320 is fixedly connected to the first mounting seat 340, that is, the sliding of the wrapping and bagging device 300 in the left and right directions is realized, and the wrapping process and the bagging process are located at the same workstation, so that the wrapping mechanism 310 and the bagging mechanism 320 can realize synchronous sliding on the two sets of first linear guide rails 330 along with the first mounting seat 340, so that the film wrapping process and the bagging process can be carried out simultaneously and continuously. Compared with separating the wrapping process and the bagging process at two workstations, the operating speed of this embodiment is greatly improved, and the packaging efficiency is higher.
[0032] Furthermore, first transmission chains 350 are arranged on the outer sides of the two groups of first linear guides 330, and the first transmission chains 350 are arranged in parallel with the first linear guides 330. The two groups of first transmission chains 350 are respectively fixedly connected to the first mounting seat 340 through the connecting seat 360, and each group of first transmission chains 350 is tensioned on the first transmission sprocket and the first driven sprocket 380. The first driving sprocket 370 is arranged at the left end of the first transmission chain 350, and the first driven sprocket 380 is arranged at the left end of the first transmission chain 350. 50, the first driving sprocket 370 arranged on the same side is connected through the first driving shaft, and the first driven sprocket 380 arranged on the same side is connected through the first driven shaft. The first driving shaft is provided with a driving motor and a reducer. The first transmission chain 350 can drive the winding bag mechanism 320 to slide left and right on the first linear guide rail 330 through the connecting seat 360. The transmission mode of the winding bag device 300 can be selected from belt drive and chain drive. In the embodiment of the present invention, chain drive is selected, which has high transmission accuracy and fast running speed.
[0033] In some embodiments, in order to push the pipe in the trusteeship mechanism 100 into the wrapping bagging device 300, a second mounting seat 610 is slidably provided at the left end of the two sets of first linear guide rails 330, and a pipe-pushing mechanism 600 is provided on the second mounting seat 610, that is, the pipe-pushing mechanism 600 can slide left and right along the first linear guide rail 330, and the pipe-pushing mechanism 600 includes a first pipe-pushing assembly. The first pipe-pushing assembly includes a telescopic rod 601, which extends in the left and right directions, and the telescopic rod 601 is driven by a cylinder. It can be extended left and right, and a first tube jacking plate 602 is provided at the right end of the telescopic rod 601. Under the action of the telescopic rod 601, the first tube jacking plate 602 pushes the pipes in the trusteeship mechanism 100 into the winding bagging device 300. The telescopic rod 601 can be used for tube jacking of pipes of different lengths. When the first tube jacking plate 602 is used for tube jacking, the pipes can be pushed to be aligned. When in use, the first tube jacking plate 602 contacts one end of the pipe, and the telescopic rod 601 is extended to push the pipe into the winding bagging device 300.
[0034] Furthermore, since the first top tube plate 602 needs to pass through the second through hole of the film clamp when the wrapping bag device 300 slides to one end of the top tube mechanism 600, the cross-sectional area of the first top tube plate 602 should not be too large. In order to meet the needs of pipes with larger cross-sectional areas, the top tube mechanism 600 includes a second top tube assembly, which is arranged on the right side of the first top tube assembly. The second top tube assembly includes a second top tube plate 603, which is in contact with the right side surface of the first top tube plate 602. The cross-sectional area of the second top tube plate 603 is larger than that of the first top tube plate 602. The second top tube plate 603 can be raised and lowered. When the cross-sectional area of the tube to be packaged is larger than that of the first top tube plate 602, the second top tube plate 603 rises, and the first top tube plate 602 presses against the left side of the second top tube plate 603 to provide support for the second top tube plate 603. The first top tube plate 602 and the second top tube plate 603 cooperate in pipe pushing. The cross-sectional areas of the first top tube plate 602 and the second top tube plate 603 can be circular or polygonal.
[0035] Specifically, a hinge shaft is provided on the right side of the second mounting seat 610, and the hinge shaft is arranged along the front and rear. Connecting rods are fixedly provided on the front and rear sides of the second top tube plate 603 respectively. The two connecting rods are hinged to the second mounting seat 610 through the hinge shaft. A cylinder is provided at the bottom of the second mounting seat 610. The output shaft of the cylinder is connected to the second top tube plate 603, which can drive the second top tube plate 603 to swing left and right around the hinge shaft.
[0036] In some embodiments, reference Figure 4The lifting assembly 520 includes a plurality of second linear guide rails 521 extending in the up-down direction, and a second transmission chain 522 is correspondingly provided on one side of each second linear guide rail 521, and the second transmission chain 522 is tensioned on the second driving sprocket 523 and the second driven sprocket 524. A third mounting seat 525 is provided between each second linear guide rail 521 and the corresponding second transmission chain 522, and the third mounting seat 525 is fixedly connected to the second transmission chain 522, and the third mounting seat 525 is slidably connected to the second linear guide rail 521, that is, the second transmission chain 522 can be driven The third mounting seat 525 slides up and down along the second linear guide rail 521. The third mounting seat 525 is provided with a side posture cylinder. The output shaft of the side posture cylinder is connected to a supporting plate 526. The side posture cylinder can drive the supporting plate 526 to swing left and right. The supporting plate 526 is provided with a supporting groove, which is used to accommodate the pipe. The initial state of the supporting plate 526 is a left and right extension state. When the pipe bagging is completed, the side posture cylinder drives the supporting plate 526 to swing to a front and back extension state, which is used to control the orderly arrangement of the pipes. At this time, the pipes are transported to the sealing mechanism 400 for sealing through the second transmission chain 522.
[0037] Furthermore, the pipe unloading assembly 510 includes a rotating shaft 511, which is arranged on the upper side of the frame 1000, and the rotating shaft 511 extends left and right. A plurality of pipe unloading hooks 512 are fixedly penetrated on the rotating shaft 511, and the plurality of pipe unloading hooks 512 are arranged at intervals left and right. The rotating shaft 511 can drive the pipe unloading hooks 512 to swing up and down, and a pipe unloading slide is arranged on the rear side of the pipe unloading hook 512. The pipe unloading hook 512 swings upward to discharge the pipe onto the pipe unloading slide, and the pipe unloading slide is arranged to tilt downward from front to back, and the pipe can be unloaded into the storage rack along the pipe unloading slide. In order to stably unload the pipe on the pipe unloading hook 512 and prevent it from rolling down, The pipe unloading hook 512 is provided with a first curved groove and a second curved groove from top to bottom. The groove depth of the first curved groove is greater than that of the second curved groove. A protrusion is provided on the upper side of the second curved groove. When the pipe is unloaded along the pipe and the pipe is sealed, the pipe is supported in the first curved groove. When the sealing is completed, the pipe unloading hook 512 continues to swing upward, and the pipe rolls from the first curved groove to the second curved groove. The pipe slides along the protrusion onto the pipe unloading slide plate 513. The setting of the protrusion can prevent the pipe from being stuck and ensure the smoothness of pipe unloading. Due to the limitation of the internal space of the frame, the pipe unloading assembly occupies less space than the grabbing type pipe unloading mechanism.
[0038] Specifically, the working principle of the present invention is as follows: in the first step, the pipes to be packaged are arranged in the trusteeship mechanism 100 through the pipe feeding mechanism 200; in the second step, the pipe pushing mechanism 600 pushes the pipes in the trusteeship mechanism 100 to the right into the wrapping and bagging device 300, and the wrapping and bagging device 300 intermittently slides to the left along the two sets of first linear guide rails 330 to wrap and bag the pipes. When the wrapping and bagging device 300 slides, the trusteeship mechanism 100 moves downward in sequence along the sliding direction of the wrapping and bagging device 300; in the third step, the lifting component 520 of the lifting mechanism 500 transports the pipes to the sealing mechanism 400, and when the pipes are sealed, the pipe unloading component 510 of the lifting mechanism 500 holds the pipes, and the lifting component 520 Descending, specifically, first, the side cylinder drives the supporting plate 526 to swing to the bottom of the pipe, and then, the second transmission chain 522 drives the second mounting seat 610 to slide upward, that is, to lift the pipe upward. When the pipe is lifted to the sealing mechanism 400, the rotating shaft 511 rotates to make the pipe unloading hook 512 swing upward to the bottom of the pipe. At this time, the lifting assembly 520 moves downward, and the pipe is supported on the pipe unloading hook 512. The two heat-sealing plates of the sealing mechanism 400 move relative to each other to heat-seal the two ends of the packaging bag; in the fourth step, after the sealing mechanism 400 completes the sealing, the rotating shaft 511 drives the pipe unloading hook 512 to swing upward again, and the pipe is arranged on the pipe unloading slide. The pipe slides along the pipe unloading slide into the storage rack to complete the pipe unloading.
[0039] In some embodiments, reference Figure 5 The winding mechanism 310 includes an annular rotating disk 311 and an annular driven gear 312 arranged side by side. A film material assembly 313 is provided on the left side of the annular rotating disk 311. The film material assembly 313 is used to provide film material for film wrapping. A film pulling assembly 314 is provided on the inner side of the annular rotating disk 311. The film pulling assembly 314 is used to cut the film material. A transmission bearing 315 is provided between the annular rotating disk 311 and the annular driven gear 312. The outer ring of the transmission bearing 315 is fixedly connected to the first mounting seat 340. The annular rotating disk 311 is connected to the left side of the inner ring of the transmission bearing 315. The annular driven gear 312 is connected to the right side of the inner ring of the transmission bearing 315. The outer circumference of the annular driven gear 312 is meshed and connected There is a driving gear, and multiple driving gears can be set. The driving gear is driven to rotate by a motor. The middle parts of the annular rotating disk 311, the annular driven gear 312 and the transmission bearing 315 are all provided with a first through hole for the pipe to pass through. The annular rotating disk 311, the annular driven gear 312 and the transmission bearing 315 are coaxially arranged. The transmission bearing 315 is arranged between the annular rotating disk 311 and the annular gear. The transmission bearing 315 is used to guide the annular rotating disk 311. Compared with the use of groove guidance, the guidance is more stable, and the annular rotating disk 311 will not swing. The annular rotating disk 311 can be stopped at the same position after each film wrapping is completed, which is convenient for the detection device to accurately detect the film material and ensure the stable film wrapping.
[0040] Among them, the film material assembly 313 includes a film roll and multiple guide rollers. The film roll is used to store the film material, and the guide rollers are used to tension and guide the film material. After the film material is pulled out from the film roll, it passes around the multiple guide rollers in sequence, which can prevent the film roll from idling. At the same time, in order to maintain the stability of the center of gravity of the annular rotating disk 311 and ensure the smooth rotation of the annular rotating disk 311, a balancing weight block is also provided on the left side surface of the annular rotating disk 311. The film material assembly 313 and the balancing weight block are respectively arranged on the front and rear sides of the annular rotating disk 311 to form a weight balance. The film-drawing assembly 314 includes a film-drawing seat, on which a film-drawing cylinder, a film-drawing rod connected to the film-drawing cylinder, and a heating wire are arranged. The film-drawing rod and the heating wire are both arranged on the left side of the film-drawing seat. The film-drawing rod can be extended left and right. A film hook ring is arranged at the left end of the film-drawing rod. The film hook ring is used to hook the film material to the heating wire so that the film material can be melted by the heating wire. In order to detect the winding condition of the film material, a photoelectric eye is also arranged on the left side of the film-drawing seat. The photoelectric eye is arranged between the film-drawing rod and the film material assembly 313, and the film-drawing rod is arranged on the photoelectric eye. When the photoelectric eye detects the film material, the heating wire is controlled to heat up. When the winding mechanism 310 is wrapping the film, the film pulling rod is in a contracted state. When the film wrapping is completed, the film pulling cylinder drives the film pulling rod to extend and then retract. The film hook ring on the film pulling rod pulls the film material to the heating wire. The film material is melted after touching the heating wire, and the film material is cut off. The remaining film material end is wrapped around the film hook ring of the film pulling rod. The film material is still in a tensioned state, which is convenient for the next film wrapping. There is no need to manually fix the film material end on the pipe.
[0041] In some embodiments, reference Figure 6The bagging mechanism 320 includes a film clamp, a second through hole for the pipe to pass through is opened in the middle of the film clamp, a third mounting seat 525 is provided on the right side of the film clamp, and a guide mechanism 700 is provided on the third mounting seat 525. The guide mechanism 700 includes a guide head 710 extending left and right, and a plurality of limiting rollers 720 are relatively provided on the front and rear sides of the guide head 710. The limiting rollers 720 are in conflict with the guide head 710, and the limiting rod can adjust the position forward and backward. A guide rod 730 is fixedly connected to the left side of the guide head 710, and a front slide plate 740 is provided at the left end of the guide rod 730. The front slide plate 740 is inserted into the second through hole. It should be understood that when the jacking mechanism 600 pushes the pipe to the right, the pipe is pushed to the front slide plate 740, and the guide A guide wedge 750 is provided on the right side of the head 710, and rollers are provided on the upper and lower sides of the guide wedge 750 and the lower side of the guide head 710. An adjusting screw 760 is provided between the guide head 710 and the guide wedge 750. The guide mechanism 700 is used to open the mouth of the packaging bag and guide the packaging bag between the roll-type packaging bag storage cylinder and the bagging mechanism 320, thereby improving the manual grasping of the packaging bag and opening the bag mouth, and improving the operation efficiency. When in use, the packaging bag will not be wrinkled between the guide head 710 and the limiting roller 720. The front and rear sides of the guide head 710 are relatively provided with limiting grooves, and the limiting grooves are correspondingly matched with limiting rollers 720, which can be stuck in the limiting grooves to lock the packaging bag. It can be understood that a cutting mechanism is provided between the guide mechanism 700 and the bagging mechanism 320 for cutting the packaging bag.
[0042] In some embodiments, reference Figure 7The winding and bagging device 300 includes an embracing mechanism 390, which is arranged on the first mounting seat 340. The embracing mechanism 390 is arranged between the winding mechanism 310 and the trustee mechanism 100. The winding mechanism 310, the bagging mechanism 320 and the embracing mechanism 390 are arranged along the same horizontal axis. The embracing mechanism 390 includes a trusteeship plate 391 and two clamps 392. The middle part of the trusteeship plate 391 can be used for the pipe to pass through. When the first mounting seat 340 slides left and right, in order to avoid it from colliding with the trusteeship mechanism 100 that is set closest to it, the trusteeship mechanism 100 will be lowered under the pipe. At this time, the trusteeship plate 391 replaces the trusteeship mechanism 100 to control the orderly arrangement of the pipes. The two clamps 392 are arranged in a front-to-back manner, and the two clamps 392 are arranged between the hosting plate 391 and the winding mechanism 310. The two clamps 392 are respectively connected to the output shaft of the first cylinder. The two first cylinders can respectively drive the two clamps 392 to move forward and backward. The front-to-back relative movement of the two clamps 392 is used to clamp and release the pipe. When the two clamps 392 are repeatedly tightened and loosened relative to each other, the pipe can be arranged in order by shaking the pipe. It can be understood that when the winding mechanism 310 is working, the two clamps 392 cooperate to clamp the pipe. When the film wrapping is completed, the two clamps 392 are released, the first mounting seat 340 slides to the left, and the bagging mechanism 320 bags the pipe.
[0043] In addition, the pipe feeding mechanism 200 in the present embodiment includes a plurality of first slides extending left and right, the plurality of first slides are arranged side by side front and back, each first slide corresponds to accommodating a pipe to pass through, a V-shaped slide is correspondingly provided below each group of first slides, an upper pressure plate and a lower pressure plate are respectively provided above and below the V-shaped slide, a V-shaped second slide is defined between the upper pressure plate, the lower pressure plate and the V-shaped slide, the gap between the upper pressure plate and the upper side of the V-shaped slide, and the gap between the lower pressure plate and the lower side of the V-shaped slide can only accommodate the diameter of one pipe to pass through, that is, the pipes are arranged in sequence between each pipe in the second slide, and a pipe shifting rod is provided above each first slide, which can swing back and forth to shift the pipe in the first slide to the second slide, thereby realizing automatic pipe feeding.
[0044] The preferred embodiments of the present invention are specifically described above, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A tube packaging device, characterized in that: include: Rack(1000); A plurality of trusteeship mechanisms (100) are arranged at intervals along the left-right direction at the bottom of the frame (1000), and the trusteeship mechanisms (100) are used to control the orderly arrangement of the pipes; A tube feeding mechanism (200) is arranged above the trusteeship mechanism (100), and the tube feeding mechanism (200) is used to discharge the tubes to be packaged into the trusteeship mechanism (100); The wrapping bagging device (300) is slidably disposed at one end of the bottom of the frame (1000) in the left-right direction, and comprises: Winding mechanism (310); The bagging mechanism (320) is located on the same horizontal axis as the winding mechanism (310), and the trustee mechanism (100), the winding mechanism (310), and the bagging mechanism (320) are sequentially arranged along the length direction of the frame (1000); A sealing mechanism (400) is arranged above the hosting mechanism (100), the sealing mechanism (400) is relatively arranged at the left and right ends of the frame (1000), the sealing mechanism (400) comprises two heat sealing plates arranged front and back, and the two heat sealing plates can move relative to each other; The lifting mechanism (500) and the pipe feeding mechanism (200) are respectively arranged at the rear side and the front side of the frame (1000), and the lifting mechanism (500) comprises: A tube unloading assembly (510) disposed above the sealing mechanism (400); A lifting assembly (520) which can be lifted up and down, and the lifting assembly (520) is used to transport pipes; Two groups of first linear guide rails (330) are provided at the bottom of the frame (1000), the two groups of first linear guide rails (330) are arranged in parallel along the front and back, and the plurality of trusteeship mechanisms (100) are arranged on the inner side of the two groups of first linear guide rails (330). The right ends of the two groups of first linear guide rails (330) are provided with first mounting seats (340), the first mounting seats (340) are slidably connected to the two groups of first linear guide rails (330), and the winding mechanism (310) and the bagging mechanism (320) are respectively fixed to the first mounting seats (340); A second mounting seat (610) is slidably provided at the left end of the two groups of the first linear guide rails (330), a pipe jacking mechanism (600) is provided on the second mounting seat (610), the pipe jacking mechanism (600) comprises a first pipe jacking assembly, the first pipe jacking assembly comprises a telescopic rod (601), the telescopic rod (601) can be telescoped left and right, and a first pipe jacking plate (602) is provided at the right end of the telescopic rod (601); First transmission chains (350) are arranged opposite to each other on the outer sides of the two groups of the first linear guide rails (330); the first transmission chains (350) are parallel to the first linear guide rails (330); the two groups of the first transmission chains (350) are respectively fixed to the first mounting seat (340) through a connecting seat (360); each group of the first transmission chains (350) is tensioned on a first driving sprocket (370) and a first driven sprocket (380); The lifting assembly (520) comprises a plurality of groups of second linear guide rails (521) extending in the up-down direction, a second transmission chain (522) is correspondingly provided on one side of each group of the second linear guide rails (521), the second transmission chain (522) is tensioned on the second driving sprocket (523) and the second driven sprocket (524), a third mounting seat (525) is provided between each group of the second linear guide rails (521) and the corresponding second transmission chain (522), the third mounting seat (525) is fixedly connected to the second transmission chain (522), the third mounting seat (525) is slidably connected to the second linear guide rail (521), a supporting plate (526) is rotatably connected to the third mounting seat (525), and a supporting groove is provided on the supporting plate (526); The winding mechanism (310) comprises an annular rotating disk (311) and an annular driven gear (312) arranged side by side on the left and right sides. A film material assembly (313) is provided on the left side surface of the annular rotating disk (311). A film pulling assembly (314) is provided on the inner side of the annular rotating disk (311). A transmission bearing (315) is provided between the annular rotating disk (311) and the annular driven gear (312). The outer ring of the transmission bearing (315) is fixedly connected to the first mounting seat (340). The annular rotating disk (311) is connected to the transmission bearing (315). The annular driven gear (312) is connected to the right side of the inner ring of the transmission bearing (315); the outer circumference of the annular driven gear (312) is meshedly connected with a driving gear, and the driving gear is driven to rotate by a motor; the annular rotating disk (311), the annular driven gear (312) and the middle of the transmission bearing (315) are all provided with a first through hole for the pipe to pass through, and the annular rotating disk (311), the annular driven gear (312) and the transmission bearing (315) are coaxially arranged; The bagging mechanism (320) includes a film clamp, a second through hole is opened in the middle of the film clamp for the pipe to pass through, a fourth mounting seat is provided on the right side of the film clamp, and a guide mechanism (700) is provided on the fourth mounting seat, and the guide mechanism (700) includes a guide head (710) extending left and right, and a plurality of limiting rollers (720) are relatively provided on the front and rear sides of the guide head (710), and the limiting rollers (720) are in conflict with the guide head (710), and the limiting rollers (720) can move forward and backward, and a guide rod (730) is fixedly connected to the left side of the guide head (710), and a front slide plate (740) is provided at the left end of the guide rod (730), and the front slide plate (740) is inserted into the second through hole, and a guide wedge block (750) is provided on the right side of the guide head (710). 10) and the guide wedge (750) are provided with an adjusting screw (760); the winding bagging device (300) includes an embracing mechanism (390), the first mounting seat (340) is provided with an embracing mechanism (390), the embracing mechanism (390) is arranged between the trustee mechanism (100) and the winding mechanism (310), the winding mechanism (310), the bagging mechanism (320) and the embracing mechanism (390) are arranged along the same horizontal axis, the embracing mechanism (390) includes two clamps (392) and a trustee plate (391), the two clamps (392) are arranged in front and back cooperation, the two clamps (392) are driven by cylinders to move relative to each other back and forth, and the two clamps (392) are arranged between the trustee plate (391) and the winding mechanism (310); The jacking mechanism (600) comprises a second jacking assembly, the second jacking assembly comprises a second jacking plate (603), the second jacking plate (603) abuts against the right side of the first jacking plate (602), the cross-sectional area of the second jacking plate (603) is larger than that of the first jacking plate (602), and the second jacking plate (603) can be lifted up and down; The pipe unloading assembly (510) comprises a rotating shaft (511), the rotating shaft (511) extends leftward and rightward, a plurality of pipe unloading hooks (512) are fixedly provided on the rotating shaft (511), the plurality of pipe unloading hooks (512) are arranged at intervals leftward and rightward, a pipe unloading slide plate (513) is provided above the pipe unloading hook (512), and the pipe unloading slide plate (513) is arranged to be tilted downward from front to back; The trustee mechanism (100) comprises a trustee slot, and the trustee slot, the winding mechanism (310) and the through hole of the bagging mechanism (320) for the pipe to pass through are coaxially arranged; The pipe feeding mechanism (200) comprises a plurality of first slides extending left and right, the plurality of first slides are arranged side by side front and back, each first slide is corresponding to accommodating a pipe to pass through, a V-shaped slide is correspondingly arranged below each group of first slides, an upper pressing plate and a lower pressing plate are respectively arranged above and below the V-shaped slide, a V-shaped second slide is defined between the upper pressing plate, the lower pressing plate and the V-shaped slide, the gap between the upper pressing plate and the upper side of the V-shaped slide, and the gap between the lower pressing plate and the lower side of the V-shaped slide can only accommodate a pipe with a diameter to pass through, that is, the pipes are arranged in sequence in the second slide, and a pipe shifting rod is arranged above each first slide, and the pipe shifting rod can swing back and forth to shift the pipe in the first slide to the second slide, thereby realizing automatic pipe feeding.
Citation Information
Patent Citations
Pipe packaging equipment
CN211224001U