A new type of fuel injection production equipment and production process

Abstract

The present invention discloses a novel fuel injection production equipment and production process, including a fuel injection machine, a fuel injection control system is fixedly installed on the front of the fuel injection machine, a fuel injection device working platform is fixedly installed on the bottom of the fuel injection machine, the fuel injection control system is electrically connected to the fuel injection device working platform, an A / B fuel injection device mechanism is fixedly installed in the middle of the top of the fuel injection device working platform, fuel injection mold fixtures are symmetrically fixedly installed on the left and right sides of the front of the A / B fuel injection device mechanism, a water circulation oil residue filtering device is fixedly installed on the bottom of the fuel injection control system, a material supply mechanism is arranged on the front of the fuel injection machine, and a mold washing barrel is arranged on the right side of the fuel injection machine. The novel fuel injection production equipment and production process described in the present invention realizes the transition of the entire fuel injection production workshop to an automated production workshop, and effectively improves the working environment of front-line production workers by upgrading and transforming the existing process, and solves the current predicament of lack of front-line production workers.

Description

Technical Field

[0001] The invention relates to the field of toy processing, and in particular to a new type of oil injection production equipment and a production process. Background Art

[0002] The toy processing painting process is a labor-intensive production workshop. All product painting processes require one person holding a spray gun, and require a large number of front-line production workers to carry out production. Due to the rising labor costs in recent years, especially the serious shortage of front-line production workers, production capacity cannot be improved. Summary of the invention

[0003] The main purpose of the present invention is to provide a new type of fuel injection production equipment and production process, which can effectively solve the problems in the background technology.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A novel oil injection production equipment and production process, comprising an oil injection machine, an oil injection control system is fixedly installed on the front of the oil injection machine, an oil injection device working platform is fixedly installed on the bottom of the oil injection machine, the oil injection control system is electrically connected to the oil injection device working platform, an A / B oil injection device mechanism is fixedly installed in the middle of the top of the oil injection device working platform, oil injection mold clamps are symmetrically fixedly installed on the left and right sides of the front of the A / B oil injection device mechanism, a water circulation oil residue filtering device is fixedly installed on the bottom of the oil injection control system, a material supply mechanism is arranged on the front of the oil injection machine, a mold washing barrel is arranged on the right side of the oil injection machine, and a dryer is arranged on the left side of the oil injection machine.

[0006] Preferably, a mold washing bucket cover is rotatably connected to the top of the mold washing bucket, and a drain valve is fixedly installed on the bottom of the right side of the mold washing bucket.

[0007] Preferably, a dryer warming fan is arranged in the middle of the top of the dryer, and a drying transfer device is fixedly installed on the top of the right side of the dryer.

[0008] Preferably, the material supply mechanism includes a frame, a robot control box is fixedly installed in the middle of the front of the frame, a robot working platform is fixedly installed in the middle of the top of the frame, a manipulator is fixedly connected to the middle of the top of the robot working platform, a robot grasping clamp is fixedly installed at one end of the top of the manipulator, a teaching box is fixedly installed on the left side of the top of the frame, screw lifting devices are symmetrically fixedly installed on the left and right sides of the back of the frame, a loading platform is threadedly connected to the middle of the screw lifting device, and a blister tray is fixedly installed on the top of the loading platform.

[0009] Preferably, a production process of a novel fuel injection production equipment comprises the following processing steps:

[0010] S1: Adjustment: Use the robot teaching box to adjust the robot arm's walking range and the grabbing and releasing actions to be completed, and adjust the oil injection operation platform, install the corresponding product oil injection fixture and adjust the required functions;

[0011] S2: Robot algorithm, which calculates whether each product tray is empty or full of products, grabs the empty product tray from the robot loading platform through a special grabbing fixture, puts it on the robot unloading platform, and controls the lifting and lowering of the robot loading platform and the robot unloading platform through instructions;

[0012] S3: The robot control system sets the status of the robot loading platform and the robot unloading platform. When the robot loading platform is empty or the robot unloading platform is saturated, the warning light turns on to remind the operator to load and unload the product.

[0013] S4: The fuel spray gun performs fuel spraying according to the fuel spraying device control system, setting the fuel spraying direction, fuel spraying times and time;

[0014] S5: Loading: The products are stacked on the robot loading platform through product box pallet, and a product box pallet is placed on the robot unloading platform. The fully automatic mode is started. The robot arm grabs two products on the robot loading platform through the robot gripper A, and shifts the products to place them on the product calibration device. After positioning, the robot gripper A grabs the products again and places them in the injection mold fixture A on the injection working platform.

[0015] S6: Oil injection. After the oil injection system receives the command, the oil injection mold on the oil injection working platform is combined with the oil injection bottom mold to fix the product, rotated 180 degrees, and the oil injection mold fixture is pulled in through the cylinder slide rod. The oil injection gun A in the oil injection device working platform sprays oil on the product;

[0016] S7: Discharging. After the injection is completed, the cylinder slide rod pushes out the injection mold fixture, rotates 180 degrees, and the injection mold and the injection bottom mold are opened. After the robot receives the command, the robot gripper fixture B takes out the product and puts the completed injection product into the product box plate on the robot unloading platform;

[0017] S8: Offset oil injection. When the oil spray gun on the oil spray work platform is on the product on the oil spray mold fixture A, the robot gripper fixture A grabs the product on the robot loading platform again, and shifts the product to place it on the product calibration device. After positioning, the robot gripper fixture A grabs the product again and places it in the oil spray mold fixture B on the oil spray work platform. After the oil spray system receives the command, the oil spray mold on the oil spray work platform and the oil spray bottom mold are molded together to fix the product, rotated 180 degrees, and the oil spray mold fixture B is pulled in by the cylinder slide rod to start oil spraying. At this time, the oil spray mold fixture A is sprayed, the cylinder slide rod pushes the oil spray mold fixture A out, rotates back 180 degrees, and the oil spray mold and the oil spray bottom mold are opened. After the robot receives the command, the robot gripper fixture B takes out the product and puts the completed oil spray product into the product box plate on the robot unloading platform.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention is suitable for promoting the oil injection process, realizing the transition of the entire oil injection production workshop to an automated production workshop. By upgrading and transforming the existing process, the working environment of the front-line production workers is effectively improved, the current predicament of the lack of front-line production workers is solved, and the production capacity bottleneck of this process is effectively solved. With the application of automated production, the original oil injection product was 280 times per hour, and now the processing frequency is 750 times per hour, and the production efficiency is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the elevation view of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the fuel injector of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the material supply mechanism of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the mold washing barrel of the present invention;

[0024] Figure 5 It is a structural schematic diagram of the drying machine of the present invention.

[0025] In the figure: 1. Oil sprayer; 2. Oil spray control system; 3. Oil spray device working platform; 4. Mold washing barrel cover; 5. Blister tray; 6. Material supply mechanism; 7. Manipulator; 8. Dryer; 9. Robot grabbing fixture; 10. Screw lifting device; 11. Rack; 12. Robot control box; 13. Teaching box; 14. Robot working platform; 15. Loading platform; 16. Oil spray mold fixture; 17. Drain valve; 18. Mold washing barrel; 19. Drying transfer device; 20. Water circulation oil residue filtering device; 21. A / B oil spray device mechanism; 22. Dryer warm fan. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Embodiment 1:

[0030] like Figure 1-5As shown, a novel fuel injection production equipment comprises a fuel injection machine 1, a fuel injection control system 2 is fixedly installed on the front of the fuel injection machine 1, a fuel injection device working platform 3 is fixedly installed on the bottom of the fuel injection machine 1, the fuel injection control system 2 is electrically connected to the fuel injection device working platform 3, an A / B fuel injection device mechanism 21 is fixedly installed in the middle of the top of the fuel injection device working platform 3, fuel injection mold fixtures 16 are symmetrically fixedly installed on the left and right sides of the front of the A / B fuel injection device mechanism 21, a water circulation oil residue filtering device 20 is fixedly installed on the bottom of the fuel injection control system 2, a material supply mechanism 6 is arranged on the front of the fuel injection machine 1, the material supply mechanism 6 comprises a frame 11, a robot control box 12 is fixedly installed in the middle of the front of the frame 11, and a robot working platform 1 is fixedly installed in the middle of the top of the frame 11 4. A manipulator 7 is fixedly connected to the center of the top of the robot working platform 14, and a robot grabbing fixture 9 is fixedly installed at one end of the top of the manipulator 7. A teaching box 13 is fixedly installed on the left side of the top of the frame 11, and screw lifting devices 10 are symmetrically fixedly installed on the left and right sides of the back of the frame 11. A feeding platform 15 is threadedly connected to the middle of the screw lifting device 10, and a blister plate 5 is fixedly installed on the top of the feeding platform 15. A mold washing barrel 18 is arranged on the right side of the spray machine 1, and a mold washing barrel cover 4 is rotatably connected to the top of the mold washing barrel 18. A drain valve 17 is fixedly installed on the bottom of the right side of the mold washing barrel 18. A dryer 8 is arranged on the left side of the spray machine 1, and a dryer warming fan 22 is arranged in the center of the top of the dryer 8. A drying transfer device 19 is fixedly installed on the top of the right side of the dryer 8.

[0031] Embodiment 2:

[0032] A production process of a new type of fuel injection production equipment includes the following processing steps:

[0033] S1: Adjustment: Use the robot teaching box to adjust the robot arm's walking range and the grabbing and releasing actions to be completed, and adjust the oil injection operation platform, install the corresponding product oil injection fixture and adjust the required functions;

[0034] S2: Robot algorithm, which calculates whether each product tray is empty or full of products, grabs the empty product tray from the robot loading platform through a special grabbing fixture, puts it on the robot unloading platform, and controls the lifting and lowering of the robot loading platform and the robot unloading platform through instructions;

[0035] S3: The robot control system sets the status of the robot loading platform and the robot unloading platform. When the robot loading platform is empty or the robot unloading platform is saturated, the warning light turns on to remind the operator to load and unload the product.

[0036] S4: The fuel spray gun performs fuel spraying according to the fuel spraying device control system, setting the fuel spraying direction, fuel spraying times and time;

[0037] S5: Loading: The products are stacked on the robot loading platform through product box pallet, and a product box pallet is placed on the robot unloading platform. The fully automatic mode is started. The robot arm grabs two products on the robot loading platform through the robot gripper A, and shifts the products to place them on the product calibration device. After positioning, the robot gripper A grabs the products again and places them in the injection mold fixture A on the injection working platform.

[0038] S6: Oil injection. After the oil injection system receives the command, the oil injection mold on the oil injection working platform is combined with the oil injection bottom mold to fix the product, rotated 180 degrees, and the oil injection mold fixture is pulled in through the cylinder slide rod. The oil injection gun A in the oil injection device working platform sprays oil on the product;

[0039] S7: Discharging. After the injection is completed, the cylinder slide rod pushes out the injection mold fixture, rotates 180 degrees, and the injection mold and the injection bottom mold are opened. After the robot receives the command, the robot gripper fixture B takes out the product and puts the completed injection product into the product box plate on the robot unloading platform;

[0040] S8: Offset oil injection. When the oil spray gun on the oil spray work platform is on the product on the oil spray mold fixture A, the robot gripper fixture A grabs the product on the robot loading platform again, and shifts the product to place it on the product calibration device. After positioning, the robot gripper fixture A grabs the product again and places it in the oil spray mold fixture B on the oil spray work platform. After the oil spray system receives the command, the oil spray mold on the oil spray work platform and the oil spray bottom mold are molded together to fix the product, rotated 180 degrees, and the oil spray mold fixture B is pulled in by the cylinder slide rod to start oil spraying. At this time, the oil spray mold fixture A is sprayed, the cylinder slide rod pushes the oil spray mold fixture A out, rotates back 180 degrees, and the oil spray mold and the oil spray bottom mold are opened. After the robot receives the command, the robot gripper fixture B takes out the product and puts the completed oil spray product into the product box plate on the robot unloading platform.

[0041] For some products that are difficult to dry after spraying (large area), add a dryer. You can set the robot control program and select the dryer when necessary, that is, put the sprayed products into the dryer, dry them, and then put them into the robot unloading platform. The dryer consists of a main frame, a tray, a heating wire, and an exhaust fan. Its working principle is that after the machine parameters are set in advance, the robot grabs the painted product from the spray mold fixture, and the signal is given to the dryer. The dryer tray is automatically pushed out, and the robot puts the product into the positioning point of the tray. The robot returns to the robot loading platform to grab the product, and the dryer tray is retracted. The exhaust fan blows the hot air lifted by the heating wire to dry the product.

[0042] The robot grabs the painted product from the spray mold fixture and puts it into the positioning point of the dryer (at this time, the dryer has pushed out the tray after receiving the signal), grabs the product from the positioning point, puts it back on the robot unloading platform, and repeats the above work.

[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A novel fuel injection production equipment, comprising a fuel injection machine (1), characterized in that: The front of the oil sprayer (1) is fixedly mounted with an oil spray control system (2); the bottom of the oil sprayer (1) is fixedly mounted with an oil spray device working platform (3); the oil spray control system (2) is electrically connected to the oil spray device working platform (3); an A / B oil spray device mechanism (21) is fixedly mounted in the middle of the top of the oil spray device working platform (3); oil spray mold fixtures (16) are symmetrically fixedly mounted on the left and right sides of the front of the A / B oil spray device mechanism (21); a water circulation oil residue filtering device (20) is fixedly mounted on the bottom of the oil spray control system (2); a material supply mechanism (6) is arranged on the front of the oil sprayer (1); a mold washing barrel (18) is arranged on the right side of the oil sprayer (1); and a drying machine (8) is arranged on the left side of the oil sprayer (1); The material supply mechanism (6) comprises a frame (11), a robot control box (12) is fixedly installed in the middle of the front of the frame (11), a robot working platform (14) is fixedly installed in the middle of the top of the frame (11), a manipulator (7) is fixedly connected in the middle of the top of the robot working platform (14), a robot grabbing fixture (9) is fixedly installed at one end of the top of the manipulator (7), a teaching box (13) is fixedly installed on the left side of the top of the frame (11), and a screw lifting device (10) is symmetrically fixedly installed on the left and right sides of the back of the frame (11), a feeding platform (15) is threadedly connected to the middle of the screw lifting device (10), and a blister tray (5) is fixedly installed on the top of the feeding platform (15); Offset oil injection, when the oil spray gun on the oil spray work platform is on the product on the oil spray mold fixture A, the robot grab fixture A grabs the product on the robot loading platform again, and shifts the product to place it on the product calibration device. After positioning, the robot grab fixture A grabs the product again and places it in the oil spray mold fixture B on the oil spray work platform. After the oil spray system receives the command, the oil spray mold and the oil spray bottom mold on the oil spray work platform are combined to fix the product, rotated 180 degrees, and the oil spray mold fixture B is pulled in by the cylinder slide rod to start oil spraying. At this time, the oil spraying of the oil spray mold fixture A is completed, the cylinder slide rod pushes the oil spray mold fixture A out, rotates back 180 degrees, and the oil spray mold and the oil spray bottom mold are opened. After the robot receives the command, the robot grab fixture B takes out the product and puts the completed oil spraying product into the product box plate on the robot unloading platform.

2. A new type of fuel injection production equipment according to claim 1, characterized in that: The top of the mold washing bucket (18) is rotatably connected to a mold washing bucket cover (4), and a drainage valve (17) is fixedly installed at the bottom of the right side of the mold washing bucket (18).

3. A new type of fuel injection production equipment according to claim 1, characterized in that: A dryer warming fan (22) is arranged in the middle of the top of the dryer (8), and a drying transfer device (19) is fixedly installed on the top of the right side of the dryer (8).

4. The production process of a new type of fuel injection production equipment according to claim 1 is characterized in that: The processing steps include: S1: Adjustment: Use the robot teaching box to adjust the robot arm's walking range and the grabbing and releasing actions to be completed, and adjust the oil injection operation platform, install the corresponding product oil injection fixture and adjust the required functions; S2: Robot algorithm, which calculates whether each product tray is empty or full of products, grabs the empty product tray from the robot loading platform through a special grabbing fixture, puts it on the robot unloading platform, and controls the lifting and lowering of the robot loading platform and the robot unloading platform through instructions; S3: The robot control system sets the status of the robot loading platform and the robot unloading platform. When the robot loading platform is empty or the robot unloading platform is saturated, the warning light turns on to remind the operator to load and unload the product. S4: The fuel spray gun performs fuel spraying according to the fuel spraying device control system, setting the fuel spraying direction, fuel spraying times and time; S5: Loading: The products are stacked on the robot loading platform through product box pallet, and a product box pallet is placed on the robot unloading platform. The fully automatic mode is started. The robot arm grabs two products on the robot loading platform through the robot gripper A, and shifts the products to place them on the product calibration device. After positioning, the robot gripper A grabs the products again and places them in the injection mold fixture A on the injection working platform. S6: Oil injection. After the oil injection system receives the command, the oil injection mold on the oil injection working platform is combined with the oil injection bottom mold to fix the product, rotated 180 degrees, and the oil injection mold fixture is pulled in through the cylinder slide rod. The oil injection gun A in the oil injection device working platform sprays oil on the product; S7: Discharging. After the injection is completed, the cylinder slide rod pushes out the injection mold fixture, rotates 180 degrees, and the injection mold and the injection bottom mold are opened. After the robot receives the command, the robot gripper fixture B takes out the product and puts the completed injection product into the product box plate on the robot unloading platform; S8: Offset oil injection. When the oil spray gun on the oil spray work platform is on the product on the oil spray mold fixture A, the robot grab fixture A grabs the product on the robot loading platform again, and shifts the product to place it on the product calibration device. After positioning, the robot grab fixture A grabs the product again and places it in the oil spray mold fixture B on the oil spray work platform. After the oil spray system receives the command, the oil spray mold and the oil spray bottom mold on the oil spray work platform are combined to fix the product, rotated 180 degrees, and the oil spray mold fixture B is pulled in by the cylinder slide rod to start oil spraying. At this time, the oil spraying of the oil spray mold fixture A is completed, and the cylinder slide rod pushes the oil spray mold fixture A out, rotates back 180 degrees, and the oil spray mold and the oil spray bottom mold are opened. After the robot receives the command, the robot grab fixture B takes out the product and puts the completed oil spraying product into the product box plate on the robot unloading platform.

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