A comprehensive device for detecting conductor markings

Abstract

The present invention discloses a wire identification detection integrated device, belonging to the technical field of wire identification detection, a wire identification detection integrated device, comprising a cabinet, the cabinet having a desktop bracket, the cabinet having a power module, a coding module, a tube cutting module and a signal detection and identification module, the coding module having a nozzle, a three-axis coarse adjustment device and a three-axis fine adjustment device; the tube cutting module having a tube cutting machine, the tube cutting machine having a cutter, a roller, a guide groove, a driving conveying strip and a heat shrink tube bracket; the signal detection and identification module having a signal identification block, a switching interface, a transmission interface, a digital display tube and an alarm device; the power module, the coding module, the tube cutting module and the signal detection and identification module are electrically connected. This device automatically detects the resistance of the wire, the wire number identification is correct, clear and durable, the production efficiency is high, and the operation is safe.

Description

Technical Field

[0001] The present invention relates to the technical field of wire marker detection, in particular to a wire marker detection integrated device. Background Art

[0002] For many years, domestic wire labels have all relied on manual printing or handwriting, which makes it very easy to put the marking tube and the wire wrong, resulting in frequent quality accidents. There are widespread problems such as non-standard marking fonts, unclear markings, easy fading, unsafe operation, and difficulty. The wire detection process is cumbersome. When the wire resistance is unqualified, the entire product needs to be reworked, with poor automation, low work efficiency, high energy consumption, inconvenient operation, and low efficiency. Summary of the invention

[0003] The purpose of the present invention is to overcome the above-mentioned background technical difficulties and provide a comprehensive wire marking detection device.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted is: a comprehensive wire identification detection equipment, comprising a cabinet, the cabinet has a desktop bracket, the cabinet has a power module, a coding module, a tube cutting module and a signal detection and identification module, the coding module has a nozzle, a three-axis coarse adjustment device and a three-axis fine adjustment device; the tube cutting module has a tube cutting machine, the tube cutting machine has a cutter, a roller, a guide groove, a drive conveyor strip and a heat shrink tube bracket; the signal detection and identification module has a signal identification block, a switching interface, a transmission interface, a digital display tube, and an alarm device; the power module, the coding module, the tube cutting module and the signal detection and identification module are electrically connected.

[0005] Furthermore, the adapter interface is connected to a adapter cable, the transmission interface is connected to a signal transmission line, the other end of the adapter cable is connected to a detection product, the other end of the signal transmission line is connected to one end of a signal identification block, and the other end of the signal identification block is connected to the other end of the detection product.

[0006] Furthermore, the signal identification block has a main interface, the main interface has multiple wiring terminals, the wiring terminals correspond to each wire of the detection product, and the signal identification block integrates a resistance tester.

[0007] Furthermore, the digital display tube is located on the outer wall of the cabinet, the signal detection and identification module is electrically connected to a resistance adjustment device, and the alarm device and the resistance adjustment device are arranged on the outer wall of the cabinet.

[0008] Furthermore, the guide groove is located between the heat shrink tube bracket and the roller.

[0009] Furthermore, the desktop bracket and the cabinet are connected by a detachable hinge, and the adapter interface and the transmission interface are located on the outer wall of the cabinet above the desktop bracket.

[0010] Furthermore, a slide groove is provided on the outer wall of the cabinet above the desktop bracket, the top of the slide groove is a pipe cutting machine, and the bottom of the slide groove is the desktop bracket.

[0011] Furthermore, the power module has a switch, and the switch is located on the outer wall of the cabinet.

[0012] Furthermore, the pipe cutting machine, the nozzle, the three-axis coarse adjustment device and the three-axis fine adjustment device are all located in the cabinet, and the nozzle is connected to a nozzle.

[0013] Furthermore, there is a partition cabinet above the interior of the cabinet, and the partition cabinet is transparent and visible. The pipe cutting machine, the nozzle, the three-axis coarse adjustment device and the three-axis fine adjustment device are placed in the partition cabinet.

[0014] The beneficial effects of adopting the above scheme are as follows: the wire identification detection integrated equipment is equipped with a digital display tube, a switching interface, a transmission interface, and a signal recognition block to detect and identify the resistance and wire number of the detection product. The wire and the wire number have a high degree of matching, and the wire resistance is automatically detected. The nozzle, three-axis coarse adjustment device and three-axis fine adjustment device are set to make the wire number identification clear and durable, the printing position remains consistent, the production efficiency is high, and the operation is safe and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the wire marking detection comprehensive equipment of the present invention.

[0016] Figure 2 It is a schematic diagram of the structure of the tube cutting module and the coding module of the present invention.

[0017] Figure 3 It is a schematic diagram of the signal module structure of the present invention.

[0018] In the figure, cabinet 1, transmission interface 2, signal recognition block 3, detection product 4, pulley 5, desktop bracket 6, slide slot 7, adapter interface 8, partition cabinet 9, resistance adjustment device 10, tube cutting module and inkjet module 21, heat shrink tube bracket 23, guide slot 24, roller 25, nozzle 26, three-axis fine adjustment device 27, three-axis coarse adjustment device 28, digital display tube A 29, digital display tube B 30, switch 31. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements.

[0020] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] A wire identification detection integrated device comprises a cabinet 1, wherein the cabinet 1 has a desktop bracket 6, the cabinet 1 has a power module, a coding module, a tube cutting module and a signal detection and identification module, the coding module has a nozzle 26, a three-axis coarse adjustment device 28 and a three-axis fine adjustment device 27; the tube cutting module has a tube cutting machine, and the tube cutting machine has a cutter, a roller 25, a guide groove 24, a drive conveying strip and a heat shrink tube bracket 23; the signal detection and identification module has a signal identification block 3, a switching interface 8, a transmission interface 2, digital display tubes 29, 30 and an alarm device; the power module, the coding module, the tube cutting module and the signal detection and identification module are electrically connected.

[0022] The adapter interface 8 is connected to a adapter cable, the transmission interface 2 is connected to a signal transmission line, the other end of the adapter cable is connected to a detection product 4, the other end of the signal transmission line is connected to one end of a signal identification block 3, and the other end of the signal identification block 3 is connected to the other end of the detection product 4.

[0023] The signal recognition block 3 has a main interface, which has a plurality of wiring terminals, which correspond to the wires of the detection product 4, and the signal recognition block 3 integrates a resistance tester.

[0024] The digital display tubes 29 and 30 are located on the outer wall of the cabinet 1 , the signal detection and identification module is electrically connected to the resistance adjustment device 10 , and the alarm device and the resistance adjustment device 10 are arranged on the outer wall of the cabinet 1 .

[0025] The guide groove 24 is located between the heat shrink tube bracket 23 and the roller 25 .

[0026] The desktop bracket and the cabinet are connected by a detachable hinge, and the adapter interface 8 and the transmission interface 2 are located on the outer wall of the cabinet 1 above the desktop bracket 6.

[0027] A slide groove 7 is provided on the outer wall of the cabinet 1 above the desktop bracket 6, the top of the slide groove 7 is a pipe cutting machine, and the bottom of the slide groove 7 is the desktop bracket 6.

[0028] The power module has a switch 31 , and the switch 31 is located on the outer wall of the cabinet 1 .

[0029] The pipe cutting machine, the nozzle 26 , the three-axis coarse adjustment device 27 and the three-axis fine adjustment device 28 are all located in the cabinet 1 , and the nozzle 26 is connected with a nozzle.

[0030] A partition cabinet 9 is provided above the cabinet 1 , and the partition cabinet 9 is transparent and visible. The pipe cutting machine, the nozzle 26 , the three-axis coarse adjustment device 27 and the three-axis fine adjustment device 28 are placed in the partition cabinet 9 .

[0031] like Figure 1 , move the pulley 5 under the cabinet 1 to a suitable position, fix the desktop bracket 6, turn on the power module switch 31 on the outer wall of the cabinet 1, adjust the resistance adjustment device 10, set the wire resistance measurement range, that is, the gear position at which the resistance can be accurately displayed, which is optional in the range of 0.01 mΩ-2kΩ, adjust to zero, connect the adapter cable to the adapter interface 8 of the detection adapter module, electrically connect the detection product 4 to the adapter cable, connect them with a signal transmission line at the transmission interface 2 of the signal detection module, electrically connect one end of the wire of the detection product 4 to the signal recognition block 3, and then electrically connect the signal recognition block 3 to the signal transmission line, and place the signal recognition block 3 and the detection product 4 on the desktop bracket 6. The principle of detection and identification of the above signal recognition block 3 is the same as that of our company's patent (an electric connector detector CN201920081529.9).

[0032] The signal identification block 3 has a main interface, which has multiple terminals. The wire end of the detection product 4 is connected to the terminal corresponding to the signal identification block 3 according to the line number, and is connected to the adapter interface 8 through an adapter cable. The adapter interface 8 has a built-in electronic circuit; the electronic circuit contains at least input points of the number of total interface terminals, and the input points are all configured with physical addresses. The physical address of the signal source is input through the CPU, converted into binary, and sent to the drive circuit of the digital display tube B30. The digital display tube B30 displays the wire number.

[0033] The resistance value of the detection product 4 is displayed on the digital display tube A29, and the wire number is displayed on the digital display tube B30, and the wire number range is 1-144. When the electrical connection of the detection product 4 is completed, the signal detection and identification module in the cabinet 1 starts detection and identification. The signal transmission line is connected to the transmission interface 2, and the signal identification block 3 integrates a resistance tester through the transmission interface 2. The transmission interface 2 has a built-in digital display tube A29 drive circuit and a conversion electronic circuit, and the resistance value of the detection product 4 is displayed on the digital display tube A29.

[0034] There is a general control unit in the cabinet 1, and the general control unit is electrically connected to the power module, the inkjet module, the pipe cutting module and the signal detection and identification module. The general control unit is electrically connected to the signal identification block 3. Before the signal identification block 3 works, the qualified value range of the wire resistance is set in the general control unit, such as 1-5mΩ. When the signal identification block 3 detects that the resistance signal is transmitted to the transmission interface 2, the conversion electronic circuit at the transmission interface 2 receives the resistance signal, judges the resistance signal, and transmits the resistance signal to the digital display tube A29 drive circuit when the wire resistance is within the qualified range set by the general control unit. The resistance value is displayed on the digital display tube A29.

[0035] When the resistance of the detection wire is qualified, the resistance value of the detection product 4 is displayed on the digital display tube A29, and the line number of the detection product 4 is displayed on the digital display tube B30. The inkjet module and the tube cutting module start to operate. There is a partition cabinet 9 above the inside of the cabinet 1. The partition cabinet 9 is transparent and visible. There are a tube cutting machine, a nozzle 26, a three-axis coarse adjustment device 28 and a three-axis fine adjustment device 27 in the partition cabinet 9. The tube cutting machine has a roller 25, a guide groove 24, and a heat shrink tube bracket 23. A heat shrink tube is placed on the heat shrink tube bracket 23. The heat shrink tube goes along the guide groove 24 to the roller 25. The roller 25 compresses the heat shrink tube to a thickness matching the detection product 4 according to the thickness of the heat shrink tube. After being compressed by the roller 25, the heat shrink tube moves to At the nozzle 26 of the inkjet coding module, a nozzle is connected above the nozzle 26. The nozzle 26 is precisely adjusted on the X, Y, and Z axes through a three-axis fine-tuning device 27 and a three-axis coarse-tuning device 28. The font of the printed identification tube is located at the center of the compressed heat shrink tube. According to production requirements, a variety of printing fonts can be set. The driving conveyor bar of the tube cutting module moves the heat shrink tube to the nozzle 26, and the printed characters are clear. After printing, the heat shrink tube is cut off by the cutting knife of the tube cutting machine. The cut identification tube slides to the designated position on the desktop bracket 6 through the slide groove 7 on the outer wall of the cabinet 1 above the desktop bracket 6. Outside the partition cabinet 9, the operation of the tube cutting machine and the nozzle 26 can be clearly seen.

[0036] When the signal detection module detects that the wire resistance is unqualified, there is no display on the digital display tube A29 and the digital display tube B30, the alarm device of the signal detection and identification module operates, the alarm device flashes and sounds, and an alarm prompt is given, and the inkjet module and the tube cutting module do not operate.

[0037] The cabinet 1 is provided with a separate isolation cabinet below the desktop bracket 6 for placing a control box or other production fixtures. The desktop bracket 6 is flexibly connected to the cabinet 1 by a hinge, and the desktop bracket 6 can be freely retracted.

[0038] like Figure 2A partition cabinet 9 is provided above the interior of the cabinet 1. The partition cabinet 9 is transparent and visible. A pipe cutting machine, a nozzle 26, a three-axis coarse adjustment device 27 and a three-axis fine adjustment device 28 are provided in the partition cabinet 9 to form a pipe cutting module and a coding module 21. A slide 7 is provided on the outer wall of the cabinet 1 above the desktop bracket 6. The top of the slide 7 is the pipe cutting machine, and the bottom of the slide 7 is the desktop bracket 6. A blade, a driving conveying strip, a heat shrink tube bracket 23, a guide groove 24, and a roller 25 are provided in the pipe cutting machine. The guide groove 24 is located between the heat shrink tube bracket 23 and the roller 25. Between the wheels 25, it is used to position and transmit the heat shrink tube. Above the incision of the tube cutting machine are a nozzle 26, a three-axis coarse adjustment device 27 and a three-axis fine adjustment device 28. The three-axis coarse adjustment device 27 and the three-axis fine adjustment device 28 are used to accurately adjust the position of the nozzle 26 so that the font printed by the nozzle 26 is located at the center of the heat shrink tube. A nozzle is connected above the nozzle, and there are multiple options for setting the printed font. The heat shrink tube guide groove 24 can transmit the heat shrink tube with a diameter of 0.8-3.0mm^2, and the heat shrink tube cutting and sliding process is within 1.5s.

[0039] like Figure 3 , which is a signal detection and identification module structure, has a transfer interface 8 and a transmission interface 2, a signal identification block 3 and a detection product 4 are electrically connected between the transfer interface 8 and the transmission interface 2, the display device has a digital display tube A29 and a digital display tube B30, the digital display tube A29 and the digital display tube B30 are both located on the outer wall of the cabinet 1, the signal detection and identification module is provided with an alarm device, the signal detection and identification module is electrically connected to the power module, the switch 31 of the power module is the main switch, a transfer cable is connected to the transfer interface 8, a signal transmission line is connected to the transmission interface 2, the signal identification block 3 and the detection product 4 are connected, the above signal identification block 3 detection and identification principle is the same as the company's patent (an electric connector detector CN201920081529.9).

[0040] The signal identification block 3 has a main interface, which has multiple terminals. The wire end of the detection product 4 is connected to the terminal corresponding to the signal identification block 3 according to the line number, and is connected to the adapter interface 8 through an adapter cable. The adapter interface 8 has a built-in electronic circuit; the electronic circuit contains at least input points of the number of total interface terminals, and the input points are all configured with physical addresses. The physical address of the signal source is input through the CPU, converted into binary, and sent to the drive circuit of the digital display tube B30. The digital display tube B30 displays the wire number.

[0041] The resistance value of the detection product 4 is displayed on the digital display tube A29, and the wire number is displayed on the digital display tube B30, and the wire number range is 1-144. When the electrical connection of the detection product 4 is completed, the signal detection and identification module in the cabinet 1 starts detection and identification. The signal transmission line is connected to the transmission interface 2, and the signal identification block 3 integrates a resistance tester through the transmission interface 2. The transmission interface 2 has a built-in digital display tube A29 drive circuit and a conversion electronic circuit, and the resistance value of the detection product 4 is displayed on the digital display tube A29.

[0042] The resistance value of the wire of the detection product 4 is displayed on the digital display tube A29 of the signal detection and identification module, and the line number is displayed on the digital display tube B30 of the signal detection and identification module. The detection product 4 is detected and identified, and the resistance adjustment device 10 is adjusted to zero. When the signal detection and identification module receives a signal with a qualified resistance value, the signal is detected and transferred, and the signal transmission line and the transfer cable feedback the signal, and the signal is identified, so the resistance value and line number of the detection product 4 are displayed. Otherwise, the digital display tube A29 and the digital display tube B30 do not display, and the alarm device is activated to give a prompt.

[0043] The above invention can improve the overall efficiency by 50-60% in production. The process of inserting the wire only takes 1-2 seconds, and the detection product operates in both directions. It can identify the wire number while detecting the resistance value, with a matching degree of 100%, saving time and labor costs, a high degree of automation, an improved safety factor, a variety of printing fonts to choose from, clear and long-lasting handwriting, a constant font position, and simple operation.

[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A wire identification detection integrated device, comprising a cabinet (1), characterized in that: The cabinet (1) has a desktop bracket (6), the cabinet (1) has a power module, a coding module, a tube cutting module and a signal detection and identification module, the coding module has a nozzle (26), a three-axis coarse adjustment device (28) and a three-axis fine adjustment device (27); the tube cutting module has a tube cutting machine, the tube cutting machine has a cutting knife, a roller (25), a guide groove (24), a driving conveying strip and a heat shrink tube bracket (23); the signal detection and identification module has a signal identification block (3), a switching interface (8), a transmission interface (2), a digital display tube (29, 30) and an alarm device; the power module, the coding module, the tube cutting module and the signal detection and identification module are electrically connected; The transfer interface (8) is connected to a transfer cable, the transmission interface (2) is connected to a signal transmission line, the other end of the transfer cable is connected to a detection product (4), the other end of the signal transmission line is connected to one end of a signal identification block (3), and the other end of the signal identification block (3) is connected to the other end of the detection product (4); the signal identification block (3) has a main interface, the main interface has a plurality of wiring terminals, the wiring terminals correspond to the wires of the detection product (4), and the signal identification block (3) is integrated with a resistance tester; it is connected to the transfer interface via a transfer cable, and a built-in electronic circuit is provided at the transfer interface; The digital display tubes (29, 30) are located on the outer wall of the cabinet (1); the signal detection and identification module is electrically connected to a resistance adjustment device (10); the alarm device and the resistance adjustment device (10) are arranged on the outer wall of the cabinet (1); the guide groove (24) is located between the heat shrink tube bracket (23) and the roller (25); a heat shrink tube is placed on the heat shrink tube bracket, and the heat shrink tube is extended along the guide groove to the roller; the roller compresses the heat shrink tube to a thickness matching the detected product according to the thickness of the heat shrink tube; after being compressed by the roller, the heat shrink tube moves to the nozzle of the inkjet coding module; a nozzle is connected above the nozzle; the nozzle is precisely adjusted on the X, Y, and Z axes through a three-axis fine adjustment device and a three-axis coarse adjustment device; the printed identification tube font is located at the center of the compressed heat shrink tube; after printing is completed, the heat shrink tube is cut off by the cutting knife of the tube cutting machine.

2. The wire marking detection integrated device according to claim 1 is characterized in that: The desktop bracket and the cabinet are connected by a detachable hinge, and the transfer interface (8) and the transmission interface (2) are located on the outer wall of the cabinet (1) above the desktop bracket (6).

3. The wire marking detection integrated device according to claim 1 is characterized in that: The outer wall of the cabinet (1) above the desktop bracket (6) is provided with a slide groove (7), the top of the slide groove (7) is a pipe cutting machine, and the bottom of the slide groove (7) is the desktop bracket (6).

4. The wire marking detection integrated device according to claim 1 is characterized in that: The power module has a switch (31), and the switch (31) is located on the outer wall of the cabinet (1).

5. The wire marking detection integrated device according to claim 1 is characterized in that: The pipe cutting machine, the nozzle (26), the three-axis coarse adjustment device (28) and the three-axis fine adjustment device (27) are all located in the cabinet (1), and the nozzle (26) is connected to a nozzle.

6. The wire marking detection integrated device according to claim 1 is characterized in that: A partition cabinet (9) is provided above the interior of the cabinet (1); the partition cabinet (9) is transparent and visible; the pipe cutting machine, the nozzle (26), the three-axis coarse adjustment device (28), and the three-axis fine adjustment device (27) are placed in the partition cabinet (9).

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