A fully automatic wire layer winding machine

Abstract

The present invention discloses a fully automatic wire welding rod coiling machine in the technical field of wire welding rod coiling machines, which includes a base assembly. At the front end of the left side of the top of the base assembly, a power device is fixedly installed by bolts. At the rear end of the left side of the top of the base assembly, a head and tail wire mechanism is fixedly installed by bolts. The head and tail wire mechanism is connected to the power device by bolts. In the middle of the front side wall of the base assembly, a discharging mechanism is fixedly installed by bolts. At the right end of the base assembly, a tailstock is fixedly installed by bolts. On the top of the tailstock, a wire arranging device is fixedly installed by bolts. This fully automatic wire welding rod coiling machine is reasonably designed and highly practical. Through automatic control by an electric cabinet, it continuously completes cycles such as automatic winding, threading, cutting, and tying of the head and tail wires, feeding and discharging of the material bin, positioning of the material tray, and automatic feeding by the gripper. The operation of workers is convenient and fast, reducing the labor intensity and labor cost of workers and realizing automated production.

Description

Technical Field

[0001] The present invention relates to the technical field of wire welding rod winding machines, and particularly to a fully automatic wire welding rod winding machine. Background Art

[0002] In the existing wire welding rod winding equipment, the main machine is mostly in a fully manual operation or semi-automatic working state, which requires a large number of operators, resulting in high labor costs, high labor intensity, high risks, and the inability to liberate people from the operation process during production, which is not conducive to the development requirements of automation. The direct problems are: it cannot be separated from manual operation, there are safety hazards, it cannot meet the requirements of automated production, and the labor cost is high. Therefore, we have proposed a fully automatic wire welding rod winding machine. Summary of the Invention

[0003] The purpose of the present invention is to provide a fully automatic wire welding rod winding machine to solve the problems of inability to separate from manual operation, potential safety hazards, inability to meet the requirements of automated production, and high labor costs as mentioned in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: a fully automatic wire welding rod winding machine, including a base assembly. At the front end of the left side of the top of the base assembly, a power device is fixedly installed by bolts. At the rear end of the left side of the top of the base assembly, a head and tail wire mechanism is fixedly installed by bolts. The head and tail wire mechanism is connected to the power device by bolts. In the middle of the front side wall of the base assembly, a discharging mechanism is fixedly installed by bolts. At the right end of the base assembly, a tailstock is fixedly installed by bolts. On the top of the tailstock, a wire arranging device is fixedly installed by bolts. At the rear side wall of the base assembly, an automatic mechanical gripper is fixedly installed by bolts. At the right end of the rear side wall of the base assembly, it is respectively connected to a material bin mechanism and a disk positioning mechanism by bolts, and the material bin mechanism is connected to the disk positioning mechanism by bolts. The bottom of the base assembly is installed in the inner cavity bottom of the machine shell by bolts. On the left side wall of the machine shell, a motor cabinet is fixedly installed by bolts. The motor cabinet is electrically connected to the main machine through cables.

[0005] Preferably, heat dissipation holes are opened on the side wall of the machine shell.

[0006] Preferably, the automatic mechanical gripper is composed of a base, a sliding plate, a linear slide rail, a column, a cylinder, a dust cover, a transverse moving support, a slide table cylinder, a connecting seat, a servo module, a pneumatic turntable, and a pneumatic jaw.

[0007] Preferably, mounting plates are welded at the four corners of the bottom of the base assembly, and mounting holes are opened at the bottom of the mounting plates.

[0008] Compared with the prior art, the beneficial effects of the present invention are as follows: This fully automatic wire layer winding machine is reasonably designed and highly practical. Through automatic control of the electrical cabinet, it continuously completes cycles of automatic winding, threading, cutting, and tying of the head and tail wires, feeding and discharging of the material bin, positioning of the material tray, and automatic feeding by the gripper. It is convenient and fast for workers to operate, reduces the labor intensity and labor costs of workers, and realizes automated production. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is an exploded view of the structure of the present invention;

[0010] Figure 2 It is a side view of the structure of the present invention without a shell;

[0011] Figure 3 It is a front view of the structure of the present invention without a shell;

[0012] Figure 4 It is a top view of the structure of the present invention without a shell;

[0013] Figure 5 It is a left view of the structure of the present invention without a shell;

[0014] Figure 6 It is a right view of the structure of the present invention without a shell;

[0015] Figure 7 It is a side view of the structure of the present invention with a shell.

[0016] In the figure: 1 base assembly, 2 power device, 3 tailstock, 4 wire arranging device, 5 head and tail wire mechanism, 6 material bin mechanism, 7 tray positioning mechanism, 8 automatic mechanical gripper, 9 unloading mechanism, 10 machine shell, 11 electrical cabinet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figure 1-7, the present invention provides a technical solution: a fully automatic wire layer winding machine, including a base assembly 1. At the front end of the left side of the top of the base assembly 1, a power device 2 is fixedly installed by bolts. At the rear end of the left side of the top of the base assembly 1, a head and tail wire mechanism 5 is fixedly installed by bolts. The head and tail wire mechanism 5 is connected to the power device 2 by bolts. In the middle of the front side wall of the base assembly 1, a discharging mechanism 9 is fixedly installed by bolts. At the right end of the base assembly 1, a tailstock 3 is fixedly installed by bolts. On the top of the tailstock 3, a wire arranging device 4 is fixedly installed by bolts. On the rear side wall of the base assembly 1, an automatic mechanical gripper 8 is fixedly installed by bolts. At the right end of the rear side wall of the base assembly 1, it is respectively connected to a bin mechanism 6 and a disk positioning mechanism 7 by bolts, and the bin mechanism 6 and the disk positioning mechanism 7 are connected by bolts. The bottom of the base assembly 1 is installed at the bottom of the inner cavity of a machine shell 10 by bolts. On the left side wall of the machine shell 10, a motor cabinet 11 is fixedly installed by bolts. The motor cabinet 11 is electrically connected to the main machine by cables, and the motor cabinet 11 and the main machine cooperate to control the actions of each mechanical structure in the device.

[0019] Among them, heat dissipation holes are opened on the side wall of the machine shell 10, and the heat dissipation holes increase the heat dissipation of the machine working inside the machine shell 10. The automatic mechanical gripper 8 is composed of a base, a sliding plate, a linear slide rail, a column, a cylinder, a dust cover, a transverse moving support, a slide table cylinder, a connecting seat, a servo module, a pneumatic turntable and a pneumatic gripper. At the four corners of the bottom of the base assembly 1, mounting plates are welded, and mounting holes are opened at the bottoms of the mounting plates. The base assembly 1 is installed in the machine shell 10 through the mounting plates.

[0020] Working principle: During the production process of the main machine, the material bin on the material bin mechanism 6 is manually filled with empty material trays before work, and the welding wire is manually threaded into the main machine for the first tray of each shift and tightened through the tailstock 3, and then the wire winding start button is turned on, the power device 2 starts to drive the welding wire tray to rotate, and at the same time the wire arrangement device 4 starts to be linked with the power device 2 and moves repeatedly, and the welding wire begins to be regularly wound in layers in the tray; during the layer winding process, the material bin mechanism 6 transfers the material according to the action instruction requirements of the current main machine, and the transferred material tray falls and rolls into the tray positioning mechanism 7, and the tray positioning mechanism 7 positions the direction and angle of the material tray through the action function of the clamping selection. , after completion, it is transported to the upper material position of the gripper. After the gripper detects that there is material at the material position, the automatic mechanical gripper 8 starts to grab the material and adjust the direction and angle of the material tray. After the adjustment is completed, it is in standby state until the main shaft is wound and the loading command is issued before it starts to move; after the main machine is wound, it stops, and the head and tail wire mechanism 5 starts to move, and the tail wire part completes the cutting, bending, and tying of the welding wire; after the tail wire action is completed, the tailstock 3 starts to open the locking mechanism and pulls out the full reel of welding wire. At this time, the unloading mechanism 9 holds the full reel of wire and releases the wire; after the unloading action is completed, the automatic mechanical gripper 8 starts to coil the material above the tailstock 3. After the tailstock 3 receives the material, it tightens the material tray as a whole and locks it. After the tailstock 3 has completed the action, the head wire component in the head and tail wire mechanism 5 starts to insert the wire head cut from the tail wire into the material tray, and returns after completing the action; the head and tail wire mechanism is reset, the power device 2 and the wire arrangement device 4 start to work in conjunction, and the next cycle of layer winding begins.

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic wire layer winding machine, comprising a base assembly (1), characterized in that: At the front end of the left side of the top of the base assembly (1), a power device (2) is fixedly installed by bolts. At the rear end of the left side of the top of the base assembly (1), a lead screw mechanism (5) is fixedly installed by bolts. The lead screw mechanism (5) is connected to the power device (2) by bolts. In the middle of the front side wall of the base assembly (1), a discharging mechanism (9) is fixedly installed by bolts. At the right end of the base assembly (1), a tailstock (3) is fixedly installed by bolts. At the top of the tailstock (3), a wire arranging device (4) is fixedly installed by bolts. At the rear side wall of the base assembly (1), an automatic mechanical gripper (8) is fixedly installed by bolts. At the right end of the rear side wall of the base assembly (1), it is respectively connected to a bin mechanism (6) and a disc positioning mechanism (7) by bolts, and the bin mechanism (6) is connected to the disc positioning mechanism (7) by bolts. The bottom of the base assembly (1) is installed at the bottom of the inner cavity of the machine shell (10) by bolts. On the left side wall of the machine shell (10), a motor cabinet (11) is fixedly installed by bolts. The motor cabinet (11) is electrically connected to the main machine by a cable, and the motor cabinet (11) and the main machine cooperate to control the actions of each mechanical structure in the device; Among them, heat dissipation holes are formed on the side wall of the machine shell (10). The automatic mechanical gripper (8) is composed of a base, a slide plate, a linear slide rail, a column, a cylinder, a dust cover, a transverse movement support, a slide table cylinder, a connecting seat, a servo module, a pneumatic turntable and a pneumatic gripper. At the four corners of the bottom of the base assembly (1), mounting plates are welded, and mounting holes are formed at the bottoms of the mounting plates. The base assembly (1) is installed in the machine shell (10) through the mounting plates.

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