An automatic card feeding and ferrule punching device and an automatic card feeding and ferrule punching method
By designing automatic card delivery and ring equipment, using robotics and cylinder drives to realize automatic operation of tag card paper and ring, the problems of low degree of automation and frequent operation errors in the prior art are solved, and production efficiency and automation are improved.
Patent Information
- Application Number
- CN201911401516.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2039-12-31
AI Technical Summary
The lack of automated tag card card delivery and ring assembly equipment in the prior art leads to low automation, high labor intensity for workers, and easy operational errors and low production efficiency.
An automatic card delivery and collar equipment is designed, including a equipment frame, a workbench, a collar device, a tag card paper feeding device, a grab device and a robot driving device. The equipment realizes automatic pick-up and feeding of tag paper and automatic mounting of collars through robotics and cylinder drives.
The automated operation of tag card paper and rings is realized, which reduces workers' labor intensity, reduces operational errors, and improves production efficiency and automation.
Smart Images

Figure CN111017356B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of auxiliary material installation equipment, and more specifically to an automatic card feeding and loop attaching device and an automatic card feeding and loop attaching method. Background Art
[0002] As disclosed in the patent application with the application number 2019211793541 and the title of "A Loop for Tensile Connection Loop" filed by the applicant, the loop has a relatively reasonable structure and is very convenient to use. However, there is currently a lack of an automatic loop attaching machine and an automatic hanging tag card feeding machine that match it. In the existing work, manual labor is used to arrange the required hanging tag cards and stack them together, and then the hanging tag cards are sent to a manual loop attaching gun for loop attaching. The main problems of this working method are low automation, manual processing, and when multiple hanging tag cards need to be stacked, problems such as omission, incorrect order, and incorrect front and back sides are likely to occur, resulting in low production efficiency. Moreover, in the manual processing method, after long-term operation by workers, fatigue, hand fatigue, etc. are likely to occur, and it is very easy to make mistakes, and even the situation of being accidentally injured by the loop attaching gun may occur. Summary of the Invention
[0003] In order to solve the above problems, the present invention provides an automatic card feeding and loop attaching device and an automatic card feeding and loop attaching method.
[0004] The technical solution of the present invention is as follows:
[0005] An automatic card feeding and loop attaching device includes the following components:
[0006] A device frame to support the entire device;
[0007] A workbench, which is located at the front end above the device frame, and a loop attaching window is provided on the workbench;
[0008] A loop attaching device, which is located below the workbench and includes a loop attaching gun and a loop attaching gun fixing device, and the needle position of the loop attaching gun is perpendicular to the loop attaching window;
[0009] A hanging tag card feeding device, which includes a fixed base and a plurality of hanging tag card fixing devices arranged on the fixed base, and the hanging tag card fixing devices support the hanging tag cards to be sucked;
[0010] A grasping device, which includes a manipulator base plate and a plurality of manipulators arranged on the manipulator base plate, and the manipulators adsorb and release the hanging tag cards;
[0011] A manipulator driving device, which is located above the device frame, the manipulator base plate is fixed to the manipulator driving device, and the manipulator driving device operates to drive the manipulators to move back and forth between the hanging tag card feeding device and the loop attaching window.
[0012] Preferably, the ferrule device includes a vertically arranged gun plate, a mounting device for fixing the ferrule gun on the gun plate, a ferrule driving device for driving the ferrule gun to act, and a tag cardboard placement plate; the mounting device is arranged on one side of the gun plate to fix the ferrule gun on one side of the gun plate, and the needle of the ferrule gun extends vertically upward from the upper end of the gun plate and is located within the ferrule window; the ferrule driving device is arranged on the other side of the gun plate, and the ferrule driving device is connected with a trigger switch rod, which is opposite to the wrench of the ferrule gun. When the ferrule driving device drives the trigger switch rod to move up and down, the trigger switch rod can pull the wrench of the ferrule gun to achieve the ferrule action; the tag cardboard placement plate is located at the upper end of the gun plate.
[0013] As a further preference, the mounting device includes a ferrule gun seat support plate and a locking device. The ferrule gun seat support plate matches the shape of the handle end of the ferrule gun and limits the ferrule gun below and on the side, lifting the ferrule gun upward, that is, the needle of the ferrule gun faces the upper end of the gun plate; the locking device includes a locking column, a locking plate, a buffer block and a locking nut. The locking column is fixed on the ferrule gun seat support plate, the locking plate is connected to the upper end of the locking column, and the locking plate can rotate around the locking column; the locking nut is arranged at the other end of the locking plate, and a buffer block is arranged on the locking nut. When fixing, the buffer block presses tightly on the gun body of the ferrule gun; the ferrule driving device is driven by two cylinders, including a first trigger cylinder and a second trigger cylinder, and the two cylinders are fixed in series on one side of the gun plate; the end of the piston rod of the first trigger cylinder is fixedly connected to one end of the trigger switch rod, and the other end of the trigger switch rod crosses the gun plate and is located above the wrench of the ferrule gun; a trigger slot is arranged at the corresponding position of the gun plate along the up and down movement track of the trigger switch rod; the tag cardboard placement plate is in an L shape, its upper end is horizontally arranged at the ferrule window and is located beside the needle of the ferrule gun, and its lower end is fixed on the gun plate; a sensor window is arranged on the tag cardboard placement plate.
[0014] Preferably, the tag cardboard fixing device includes a tag cardboard supporting device, a tag cardboard limiting device and a thimble located on a fixed base; the tag cardboard supporting device includes a top plate and an elastic lifting device. The top plate is arranged at the upper end of the elastic lifting device, and the top plate supports the tag cardboard. The elastic lifting device lifts the top plate supporting the tag cardboard to a fixed height position above the fixed base; the tag cardboard limiting device is arranged around the tag cardboard supporting device to limit the periphery of the tag cardboard; the thimble is used to pass through the through hole of the tag cardboard to neatly position the tag cardboard at the through hole end.
[0015] As a further preference, the tag paper limiting device includes a side limiting device and an end limiting device. The side limiting devices are symmetrically arranged on the left and right sides of the tag paper supporting device, namely a left limiting device and a right limiting device. Each limiting device includes a column and a column baffle arranged inside the column. The end limiting device includes a front end limiting device and a rear end limiting device. The front end limiting device includes a column and a sliding pressing and clamping assembly arranged at the upper end of the column. The rear end limiting device includes a column and a pushing piece arranged at the upper end of the column. The sliding pressing and clamping assembly includes a pressing and clamping mounting seat, a sliding pressing and clamping piece, a locking tongue and a knob. The pressing and clamping mounting seat is fixed at the top of the column. A plurality of fixed sliding grooves are arranged at the end of the pressing and clamping mounting seat. A locking tongue slideway is arranged in the middle of the pressing and clamping mounting seat. The sliding pressing and clamping piece is fixed at the fixed sliding groove. The locking tongue is arranged in the locking tongue slideway, and its end extends out from the sliding pressing and clamping piece along the locking tongue slideway towards the top plate. One end of the locking tongue extending out of the locking tongue slideway is stepped. One end of the pushing piece facing the top plate is also stepped. The two are symmetrical to each other, and the stepped surfaces face the base. The elastic lifting device includes a guide rod, a guide rod seat and a sleeve locking block. The sleeve locking block is arranged above the fixed base. The guide rod seat is arranged below the fixed base and clamps the fixed base. The lower end of the guide rod sequentially passes through the sleeve locking block, the longitudinal sliding groove on the fixed base and the guide rod seat from top to bottom and is fixedly connected with a hand-tightening nut. The upper end of the guide rod is fixed with a top plate. A spring is arranged outside the guide rod. The upper and lower ends of the spring respectively abut against the lower surface of the top plate and the upper surface of the sleeve locking block. The fixed base is provided with a cross mounting groove. The cross mounting groove is provided with a longitudinal sliding groove and a transverse sliding groove. The transverse sliding grooves are symmetrically arranged on the left and right sides of the longitudinal sliding groove and are perpendicular to the longitudinal sliding groove. The lower ends of the columns of the side limiting devices are fixed in the transverse sliding groove. The lower ends of the columns of the end limiting devices and the lower ends of the elastic lifting devices are all fixed in the longitudinal sliding groove.
[0016] Preferably, the manipulator includes an upper and lower cylinder fixing seat, an upper and lower cylinder, an upper and lower cylinder plate, a suction cup fixing plate and a suction cup. The upper and lower cylinder is fixed on the manipulator bottom plate through the upper and lower cylinder fixing seat. The upper and lower cylinder plate is fixedly connected with the end of the cylinder shaft of the upper and lower cylinder. The suction cup fixing plate is fixedly connected with the upper and lower cylinder plate. The suction cup fixing plate is provided with a suction cup sliding groove. The suction cup is fixed in the suction cup sliding groove. The suction cup is connected with an external air source.
[0017] Preferably, the manipulator driving device includes an X-axis driving motor, a Y-axis driving motor, a transmission shaft, two parallel Y-axis slide rails, and one X-axis slide rail. An X-axis slider is provided on the X-axis slide rail, and the manipulator bottom plate is fixedly connected to the X-axis slider; Y-axis sliders are provided on the Y-axis slide rails, and both ends of the X-axis slide rail are fixedly connected to the Y-axis sliders; the X-axis driving motor drives the X-axis slider to move back and forth on the X-axis slide rail, and the Y-axis driving motor drives the Y-axis slider to move back and forth on the Y-axis slide rails; the transmission shaft is connected to the Y-axis driving motor and the two Y-axis slide rails at the same time, so that the two Y-axis sliders move synchronously. The transmission forms of the X-axis slide rail and the Y-axis slide rail are the same. Through the driving wheel and the driven wheel, the driving wheel is connected to the driving motor, and a conveyor belt is provided between the driving wheel and the driven wheel. The slider is fixed to the conveyor belt. The transmission of the conveyor belt can be gear transmission, pulley transmission or chain transmission. In actual work, the conveyor belt is preferably selected because the movement accuracy is relatively higher.
[0018] Preferably, the device further includes a control system, including a PLC controller, an X-axis controller, a Y-axis controller, an X-axis driving motor, a Y-axis driving motor, a solenoid valve, a magnetic induction switch, and a vacuum generator; the X-axis controller is electrically connected to the X-axis driving motor, and the Y-axis controller is electrically connected to the Y-axis driving motor. Both the X-axis controller and the Y-axis controller are electrically connected to the PLC controller; in the air circuit, the upper and lower air cylinders, the first gun-firing cylinder, the second gun-firing cylinder, and the vacuum generator are connected to the air source, and corresponding solenoid valves are connected, and the solenoid valves are also electrically connected to the PLC controller; magnetic induction switches are provided at both ends of the air cylinder, and a magnetic induction switch is provided on the vacuum generator, and the magnetic induction switch is electrically connected to the PLC controller.
[0019] An automatic welding method includes the following steps:
[0020] A. Install different types of tag cardboards into the tag cardboard feeding device in categories. Each category is stacked and placed on the top plate in sequence. The through holes on the tag cardboard pass through the thimble, and the distance between the side limit device and the end limit device is adjusted. The item to be tagged is passed through the gun needle of the tag ring window.
[0021] B. The cylinder shafts of the first gun-firing cylinder and the second gun-firing cylinder are both in the upper limit position; the cylinder shafts of the upper and lower air cylinders are both in the upper limit position.
[0022] C. The manipulator driving device operates to drive the grasping device to move above the tag cardboard feeding device.
[0023] D. The manipulator driving device operates to drive the upper and lower air cylinders 1 to move above the first tag cardboard supporting device. When the upper and lower air cylinders 1 move downward to the lower limit position, the vacuum generator 1 evacuates the air to adsorb the first tag cardboard from the tag cardboard supporting device, and the upper and lower air cylinders 1 move upward to grasp the first tag cardboard.
[0024] E. The manipulator driving device operates to drive the upper and lower cylinder 2 to move above the second tag paper supporting device. The upper and lower cylinder 2 moves downward. When it reaches the lower limit position, the vacuum generator 2 evacuates the air to adsorb the second tag paper from the tag paper supporting device. The upper and lower cylinder 2 moves upward to grab the second tag paper;
[0025] F. The manipulator driving device operates to drive the upper and lower cylinder 3 to move above the third tag paper supporting device. The upper and lower cylinder 3 moves downward. When it reaches the lower limit position, the vacuum generator 3 evacuates the air to adsorb the third tag paper from the tag paper supporting device. The upper and lower cylinder 3 moves upward to grab the third tag paper;
[0026] G. Repeat the steps until each manipulator grabs the corresponding tag paper;
[0027] H. The manipulator driving device operates to drive the upper and lower cylinder 1 to move above the needle of the gun at the grommet window. The upper and lower cylinder 1 moves downward. The through hole of the first tag paper passes through the needle. The vacuum generator 1 stops evacuating the air. The upper and lower cylinder 1 moves upward to put down the first tag paper;
[0028] I. The manipulator driving device operates to drive the upper and lower cylinder 2 to move above the needle of the gun at the grommet window. The upper and lower cylinder 2 moves downward. The through hole of the first tag paper passes through the needle. The vacuum generator 2 stops evacuating the air. The upper and lower cylinder 2 moves upward to put down the second tag paper;
[0029] J. The manipulator driving device operates to drive the upper and lower cylinder 3 to move above the needle of the gun at the grommet window. The upper and lower cylinder 3 moves downward. The through hole of the first tag paper passes through the needle. The vacuum generator 3 stops evacuating the air. The upper and lower cylinder 3 moves upward to put down the third tag paper;
[0030] K. Repeat the steps until each manipulator passes the grabbed tag paper through the needle;
[0031] L. The manipulator driving device operates to drive the manipulator to reset;
[0032] M. The first firing cylinder moves downward. The grommet gun cuts the male and female heads from the rail rack and sends them upward;
[0033] N. The second firing cylinder moves downward. The grommet gun drives the male head into the female head, and the grommet is fastened;
[0034] O. Remove the item to achieve continuous operation.
[0035] The beneficial effects of the present invention are as follows: The present invention is used in an automatic card feeding and loop sleeving device, replacing the original manual arrangement and stacking of hanging tag paper cards and manual gluing of needle loops, realizing the automated operations of feeding hanging tag paper cards and sleeving loops. It reduces the labor intensity of workers, reduces the error rate of work, and improves the degree of automation and work efficiency.
[0036] In the present invention, the hanging tag paper card supporting device enables the taken hanging tag paper card to always be in the same position, and is limited by the side limiting device and the end limiting device on all sides, ensuring that only one hanging tag paper card is taken each time. During actual use, the hanging tag paper card supporting device, the side limiting device, and the end limiting device can be adjusted according to different sizes of hanging tag paper cards, with high adaptability. By using multiple in parallel, it realizes the continuous pushing of multiple hanging tag paper cards above a fixed height, and multiple corresponding manipulators directly suck the hanging tag paper cards in sequence above the top plate and send them to the needle guns in sequence to implement loop buckling, replacing the work of manually taking and stacking hanging tags by workers, reducing the labor intensity of workers, reducing the error rate of work, and improving the degree of automation and work efficiency.
[0037] The present invention realizes the automatic shooting action in a manner driven by a cylinder, and the action is stable and reliable. Description of the Drawings
[0038] Figure 1 is a perspective view of the present invention.
[0039] Figure 2 is a front view of the present invention.
[0040] Figure 3 is a top view of the present invention.
[0041] Figure 4 is a right view of the present invention.
[0042] Figure 5 is a perspective view of the loop sleeving device of the present invention.
[0043] Figure 6 is a front view of the loop sleeving device of the present invention.
[0044] Figure 7 is a right view of the loop sleeving device of the present invention.
[0045] Figure 8 is a perspective view of the hanging tag paper card feeding device of the present invention.
[0046] Figure 9 is a top view of the hanging tag paper card feeding device of the present invention.
[0047] Figure 10 is a bottom view of the hanging tag paper card feeding device of the present invention.
[0048] Figure 11 It is the A-A sectional view of the present invention.
[0049] Figure 12 It is the perspective view of the grasping device of the present invention.
[0050] Figure 13 It is the air circuit connection diagram of the present invention.
[0051] Figure 14 It is the PLC circuit connection diagram of the present invention.
[0052] Figure 15 It is the circuit connection diagram of the X-axis controller.
[0053] Figure 16 It is the circuit connection diagram of the Y-axis controller.
[0054] Label description:
[0055] 1: Equipment frame; 2: Manipulator drive device; 3: Hanging tag cardboard feeding device; 4: Grasping device; 5: Workbench; 6: Collar punching device; 7: Collar punching window;
[0056] 21: Y-axis slider; 22: Transmission shaft; 23: X-axis slider; 24: Y-axis drive motor; 25: X-axis slide rail; 26: X-axis drive motor; 27: Y-axis slide rail;
[0057] 61: Collar gun seat support plate; 62: Second gun firing cylinder; 63: First gun firing cylinder; 64: Gun firing switch rod; 65: Hanging tag cardboard placement plate; 66: Gun needle; 67: Sensor window; 68: Collar gun; 69: Buffer block; 610: Locking nut; 611: Locking plate; 612: Gun plate; 613: Locking column; 615: Locking device; 618: Gun firing groove; 619: Connecting plate;
[0058] 31: Fixed base; 32: Elastic lifting device; 33: Top plate; 34: Column baffle; 35: Column; 36: Thimble; 37: Rear end limiting device; 38: Left side limiting device; 39: Cross mounting groove; 310: Front end limiting device; 311: Hanging tag cardboard supporting device; 312: Right side limiting device; 313: Longitudinal chute; 314: Transverse chute; 315: Knob; 316: Sliding clamp; 317: Clamp mounting seat; 318: Guide rod; 319: Spring; 320: Guide rod seat; 321: Hand-tightening nut; 322: Sleeve locking block; 323: Pushing piece; 324: Locking tongue;
[0059] 41: Manipulator bottom plate; 42: Upper and lower cylinder fixing seat; 43: Upper and lower cylinders; 44: Upper and lower cylinder plate; 45: Suction cup chute; 46: Suction cup fixing plate; 47: Suction cup. Detailed implementation manner
[0060] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0061] An automatic card feeding and collar attaching device includes the following equipment:
[0062] A device frame 1 to support the entire device;
[0063] A workbench 5, which is arranged at the front end above the device frame 1, and a collar attaching window 7 is provided on the workbench 5;
[0064] A collar attaching device 6, which is located below the workbench 5 and includes a collar gun 68 and a collar gun fixing device. The needle 66 of the collar gun 68 is vertically located at the collar attaching window 7;
[0065] A tag card feeding device 3, including a fixed base 31 and a plurality of tag card fixing devices arranged on the fixed base 31. The tag card fixing devices support the tag cards to be sucked;
[0066] A grasping device 4, which includes a manipulator base plate 41 and a plurality of manipulators arranged on the manipulator base plate 41. The manipulators adsorb and release the tag cards;
[0067] A manipulator driving device 2 is arranged above the device frame 1. The manipulator base plate 41 is fixed on the manipulator driving device 2. When the manipulator driving device 2 operates, it drives the manipulators to move back and forth between the tag card feeding device 3 and the collar attaching window 7.
[0068] In this embodiment, the collar attaching device 6 includes a vertically arranged gun plate 612, a mounting device for fixing the collar gun 68 on the gun plate 612, a collar attaching driving device for driving the collar gun 68 to act, and a tag card placement plate 65; the mounting device is arranged on one side of the gun plate 612 to fix the collar gun 68 on one side of the gun plate 612. The needle 66 of the collar gun 68 vertically extends upward from the upper end of the gun plate 612 and is located within the collar attaching window 7; the collar attaching driving device is arranged on the other side of the gun plate 612. The collar attaching driving device is connected with a firing switch rod 64, which is opposite to the wrench of the collar gun 68. When the collar attaching driving device drives the firing switch rod 64 to move up and down, the firing switch rod 64 can pull the wrench of the collar gun 68 to achieve the action of attaching the collar; the tag card placement plate 65 is located at the upper end of the gun plate 612.
[0069] In this embodiment, the installation device includes a collar gun seat plate 61 and a locking device 615. The collar gun seat plate 61 matches the shape of the handle end of the collar gun 68 and limits the collar gun 68 below and on the side, lifting the collar gun 68 upward, that is, the needle 66 of the collar gun 68 faces the upper end of the gun plate 612. The locking device 615 includes a locking column 613, a locking plate 611, a buffer block 69 and a locking nut 610. The locking column 613 is fixed on the collar gun seat plate 61. The locking plate 611 is connected to the upper end of the locking column 613 and can rotate around the locking column 613. The locking nut 610 is arranged at the other end of the locking plate 611, and a buffer block 69 is provided on the locking nut 610. When fixing, the buffer block 69 presses tightly on the gun body of the collar gun 68. This structure facilitates the disassembly and assembly of the collar gun, and is convenient for maintenance and replacement of the collar. The collar driving device is driven by a double cylinder, including a first firing cylinder 63 and a second firing cylinder 62. The two cylinders are fixed in series on one side of the gun plate 612. The cylinder body of the second firing cylinder 62 is fixed on the side of the gun plate 612. The end of the piston rod of the second firing cylinder 62 is fixedly connected to the cylinder body of the first firing cylinder 63 through a connecting plate 619. The end of the piston rod of the first firing cylinder 63 is fixedly connected to one end of the firing switch rod 64. The other end of the firing switch rod 64 crosses the gun plate 612 and is located above the wrench of the collar gun 68. The double cylinder method is used to improve the use efficiency of the cylinder. Because during the working process of the collar gun 68, its wrench has two working states. When the wrench is pressed down for the first time, the action is to cut the male head and female head from the rail frame and convey them upward in time. When the wrench is pressed down again for the second time, the action is that the male head needle 66 of the collar gun 68 presses the male head into the female head to realize the buckling of the collar. If these two steps are driven by one cylinder, it is easy to cause damage to the parts of the gun. Using two sections of cylinders can achieve the effect of extending the service life. Separating the cylinder and the gun body on both sides of the gun plate 612 can reduce the occupied volume and is also convenient for the disassembly and assembly of the collar gun 68. If they are set on the same side, it is not convenient for disassembly and assembly. A firing slot 618 is provided on the gun plate 612 corresponding to the up and down movement track of the firing switch rod 64. The tag cardboard placement plate 65 is L-shaped. Its upper end is horizontally arranged at the collar window 7 and is located beside the needle 66 of the collar gun 68. Its lower end is fixed on the gun plate 612. A sensor window 67 is provided on the tag cardboard placement plate 65. During the automatic collar process, a photoelectric switch will be set below the sensor window 67. This photoelectric switch is a photosensitive sensor, with the reference model CX-441, which is used to detect whether the cardboard has been taken away. After it is taken away, the manipulator will continue to send the tag cardboard over. If the cardboard has not been taken away, an alarm will be given within the set time.
[0070] In this embodiment, the tag cardboard fixing device includes a tag cardboard supporting device 311, a tag cardboard limiting device, and a thimble 36 located on a fixed base 31; the tag cardboard supporting device 311 includes a top plate 33 and an elastic lifting device 32. The top plate 33 is provided at the upper end of the elastic lifting device 32. The top plate 33 supports the tag cardboard, and the elastic lifting device 32 lifts the top plate 33 supporting the tag cardboard to a fixed height position above the fixed base 31; the tag cardboard limiting device is arranged around the tag cardboard supporting device 311 to limit the four sides of the tag cardboard; the thimble 36 is used to pass through the through hole of the tag cardboard to neatly position the tag cardboard at the through hole end.
[0071] In this embodiment, the tag paper limiting device includes a side limiting device and an end limiting device. The side limiting devices are symmetrically arranged on the left and right sides of the tag paper supporting device 311, namely the left limiting device 38 and the right limiting device 312. Each limiting device includes a column 35 and a column baffle 34 arranged inside the column 35. In the left limiting device 38, the column baffle 34 is arranged on the right side of the column 35, and in the right limiting device 312, the column baffle 34 is arranged on the left side of the column 35. The end limiting device includes a front end limiting device 310 and a rear end limiting device 37. The front end limiting device 310 includes a column 35 and a sliding pressing and clamping assembly arranged at the upper end of the column 35. The rear end limiting device 37 includes a column 35 and a pushing piece 323 arranged at the upper end of the column 35. The sliding pressing and clamping assembly includes a pressing and clamping mounting seat 317, a sliding pressing and clamping 316, a locking tongue 324 and a knob 315. The pressing and clamping mounting seat 317 is fixed at the top of the column 35. Multiple fixed sliding grooves are arranged at the end of the pressing and clamping mounting seat 317, and a locking tongue slideway is arranged in the middle of the pressing and clamping mounting seat 317. The sliding pressing and clamping 316 is fixed at the fixed sliding groove. The locking tongue 324 is arranged in the locking tongue slideway, and its end extends out from the sliding pressing and clamping 316 along the locking tongue slideway towards the top plate 33. One end of the locking tongue 324 extending out of the locking tongue slideway is stepped. One end of the pushing piece 323 facing the top plate 33 is also stepped, and the two are symmetrical to each other with the step surfaces facing the base. The ejector pin 36 is arranged at the front end of the top plate 33, between the top plate 33 and the tag paper limiting device; or the ejector pin 36 is directly arranged at the front end of the top plate 33. The lower end of the ejector pin 36 is fixed on the fixed base. A spring 319 is sleeved outside the ejector pin 36. The spring 319 at the ejector pin 36 can better align the tag papers neatly and prevent the tag papers from being stuck when being adsorbed. The sliding pressing and clamping 316 can move back and forth along the fixed sliding groove to finely adjust the position according to tag papers of different sizes. The structure among the sliding pressing and clamping 316, the locking tongue 324 and the knob 315 is an existing structure. Referring to the structure of an old-fashioned door lock, turning the knob 315 can control the locking tongue 324 to extend out or retract from the sliding pressing and clamping 316. The front end limiting device 310 and the rear end limiting device 37 limit the tag papers from the front and rear ends respectively. Because the tag papers have static electricity, they are likely to stick together in multiple sheets when being adsorbed, and the situation of adsorbing multiple sheets at the same time occurs. The steps at the ends of the locking tongue 324 and the pushing piece 323 can prevent the tag papers from being pushed out by the top plate 33. At the same time, the stepped shape can separate the edges of the tag papers pushed to the upper end, so that the suction cup 47 can only adsorb one tag paper at a time above the tag papers.
[0072] The described elastic lifting device 32 includes a guide rod 318, a guide rod seat 320, and a bushing locking block 322. The bushing locking block 322 is disposed above the fixed base, and the guide rod seat 320 is disposed below the fixed base 31 to clamp the fixed base 31. The lower end of the guide rod 318 sequentially passes through the bushing locking block 322, the longitudinal chute 313 on the fixed base 31, and the guide rod seat 320 from top to bottom and is fixedly connected to a hand-tightening nut 321. The upper end of the guide rod 318 is fixed with a top plate 33. A spring 319 is disposed outside the guide rod 318, and the upper and lower ends of the spring 319 respectively abut against the lower surface of the top plate 33 and the upper surface of the bushing locking block 322. The working principle of the elastic lifting device 32 is that when a tag cardboard is placed at the top plate 33, the guide rod 318 will be pressed down. When the tag cardboard at the top plate 33 is sucked away, under the action of the spring 319, the guide rod 318 will slowly rise, so as to ensure that the uppermost tag cardboard is pushed to the same height and is limited by the lock tongue 324 and the push piece 323 above. The guide rod seat 320 finally limits the rising height of the guide rod 318.
[0073] A cross mounting groove 39 is provided on the fixed base 31. A longitudinal chute 313 and a transverse chute 314 are provided in the cross mounting groove 39. The transverse chutes 314 are symmetrically disposed on the left and right sides of the longitudinal chute 313 and are perpendicular to the longitudinal chute 313. The lower end of the column 35 of the side limiting device is fixed in the transverse chute 314, and the lower ends of the columns 35 of the end limiting device and the lower end of the elastic lifting device 32 are both fixed in the longitudinal chute 313. The setting of the chutes is to enable the positions of the column 35 and the elastic lifting device 32 to be adjusted according to the sizes of different tag cardboards. The column 35 is generally fixed in these chutes by hand-tightening bolts, which facilitates position adjustment during work.
[0074] In this embodiment, the manipulator includes an upper and lower cylinder fixing seat 42, an upper and lower cylinder 43, an upper and lower cylinder plate 44, a suction cup fixing plate 46, and a suction cup 47. The upper and lower cylinder 43 is fixed to the manipulator bottom plate 41 through the upper and lower cylinder fixing seat 42. The upper and lower cylinder plate 44 is fixedly connected to the end of the cylinder shaft of the upper and lower cylinder 43. The suction cup fixing plate 46 is fixedly connected to the upper and lower cylinder plate 44. A suction cup chute 45 is provided on the suction cup fixing plate 46, and the suction cup 47 is fixed in the suction cup chute 45. The suction cup 47 is connected to an external air source. The setting of the suction cup chute is to enable the distance between them to be adjusted according to the sizes of different tag cardboards, ensuring more stable grasping of the tag cardboard.
[0075] In this embodiment, the manipulator driving device 2 includes an X-axis driving motor 26, a Y-axis driving motor 24, a transmission shaft 22, two parallel Y-axis slide rails 27, and an X-axis slide rail 25. An X-axis slider 23 is provided on the X-axis slide rail 25, and the manipulator base plate 41 is fixedly connected to the X-axis slider 23; Y-axis sliders 21 are provided on the Y-axis slide rails 27, and both ends of the X-axis slide rail 25 are fixedly connected to the Y-axis sliders 21; the X-axis driving motor 26 drives the X-axis slider 23 to move back and forth on the X-axis slide rail 25, and the Y-axis driving motor 24 drives the Y-axis slider 21 to move back and forth on the Y-axis slide rail 27; the transmission shaft 22 is simultaneously connected to the Y-axis driving motor 24 and the two Y-axis slide rails 27 to make the two Y-axis sliders 21 move synchronously. The transmission forms of the X-axis slide rail 25 and the Y-axis slide rail 27 are the same. Through the driving wheel and the driven wheel, the driving wheel is connected to the driving motor, and a conveyor belt is provided between the driving wheel and the driven wheel. The slider is fixed to the conveyor belt. The transmission form of the conveyor belt can be gear transmission, pulley transmission or chain transmission. In actual work, the conveyor belt is preferably selected because the movement accuracy is relatively higher.
[0076] In this embodiment, the device further includes a control system, including a PLC controller, an X-axis controller, a Y-axis controller, an X-axis driving motor 26, a Y-axis driving motor 24, a solenoid valve, a magnetic induction switch, and a vacuum generator; the X-axis controller is electrically connected to the X-axis driving motor 26, the Y-axis controller is electrically connected to the Y-axis driving motor 24, both the X-axis controller and the Y-axis controller are electrically connected to the PLC controller, and both the X-axis driving motor 26 and the Y-axis driving motor 24 are servo motors for closed-loop control; in terms of the air circuit, the upper and lower cylinders 43, the first gun-firing cylinder 63, the second gun-firing cylinder 62, and the vacuum generator are connected to the air source, and corresponding solenoid valves are connected, and the solenoid valves are simultaneously electrically connected to the PLC controller; magnetic induction switches are provided at both ends of the cylinder, and a magnetic induction switch is provided on the vacuum generator, and the magnetic induction switches are electrically connected to the PLC controller.
[0077] An automatic welding method includes the following steps:
[0078] A. Install different types of tag cardboards into the tag cardboard feeding device 3 in categories. Each category is stacked and placed on the top plate 33 in sequence. The through holes on the tag cardboards pass through the thimbles 36, and the distance between the side limiting device and the end limiting device is adjusted. The item to be tagged is passed through the gun needle 66 of the tag ring window 7.
[0079] B. The cylinder shafts of the first gun-firing cylinder 63 and the second gun-firing cylinder 62 are both in the upper limit position; the cylinder shafts of the upper and lower cylinders 43 are both in the upper limit position.
[0080] C. The manipulator driving device 2 operates to drive the grasping device 4 to move above the tag cardboard feeding device 3.
[0081] D. The manipulator drive device operates to drive the upper and lower cylinders to move above the first tag card supporting device. The upper and lower cylinders move downward. When reaching the lower limit position, the vacuum generator 1 evacuates the air to adsorb the first tag card from the tag card supporting device. The upper and lower cylinders move upward to grasp the first tag card.
[0082] E. The manipulator drive device operates to drive the upper and lower cylinders to move above the second tag card supporting device. The upper and lower cylinders move downward. When reaching the lower limit position, the vacuum generator 2 evacuates the air to adsorb the second tag card from the tag card supporting device. The upper and lower cylinders move upward to grasp the second tag card.
[0083] F. The manipulator drive device operates to drive the upper and lower cylinders to move above the third tag card supporting device. The upper and lower cylinders move downward. When reaching the lower limit position, the vacuum generator 3 evacuates the air to adsorb the third tag card from the tag card supporting device. The upper and lower cylinders move upward to grasp the third tag card.
[0084] G. Repeat the steps until each manipulator grasps the corresponding tag card.
[0085] H. The manipulator drive device 2 operates to drive the upper and lower cylinders to move above the needle 66 of the ferrule window 7. The upper and lower cylinders move downward. The through hole of the first tag card passes through the needle 66. The vacuum generator 1 stops evacuating the air. The upper and lower cylinders move upward to release the first tag card.
[0086] I. The manipulator drive device 2 operates to drive the upper and lower cylinders to move above the needle 66 of the ferrule window 7. The upper and lower cylinders move downward. The through hole of the first tag card passes through the needle 66. The vacuum generator 2 stops evacuating the air. The upper and lower cylinders move upward to release the second tag card.
[0087] J. The manipulator drive device 2 operates to drive the upper and lower cylinders to move above the needle 66 of the ferrule window 7. The upper and lower cylinders move downward. The through hole of the first tag card passes through the needle 66. The vacuum generator 3 stops evacuating the air. The upper and lower cylinders 433 move upward to release the third tag card.
[0088] K. Repeat the steps until each manipulator passes the grasped tag card through the needle 66.
[0089] L. The manipulator drive device 2 operates to drive the manipulator to reset.
[0090] M. The first firing cylinder 63 moves downward. The ferrule gun 68 cuts the male and female heads from the rail frame and sends them upward.
[0091] N. The second firing cylinder 62 moves downward. The ferrule gun 68 inserts the male head into the female head, and the ferrule is fastened.
[0092] O. Remove the item to achieve continuous operation.
[0093] In the description of the specification of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "inner side", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0094] In the present invention, unless otherwise clearly specified and defined, terms such as "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, a gas path connection, an electrical connection, or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0095] In the description of the specification of the present invention, it should be understood that terms indicating order such as "first shooting cylinder", "second shooting cylinder", etc. are only used to distinguish multiple identical cylinders, rather than specifically referring to a certain fixed type of cylinder.
[0096] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic card feeding and loop tying device, characterized in that it includes the following devices: A device frame; A workbench, on which a loop tying window is provided; A loop tying device, including a loop tying gun and a loop tying gun fixing device; A tag card feeding device, including a fixed base and a plurality of tag card fixing devices arranged on the fixed base, and the tag card fixing devices support the tag cards to be sucked; A grasping device, which includes a manipulator base plate and a plurality of manipulators arranged on the manipulator base plate, and the manipulators adsorb and release the tag cards; The manipulator includes an upper and lower air cylinder; The manipulator driving device is arranged above the device frame; The loop tying device includes a vertically arranged gun plate, a mounting device for fixing the loop tying gun on the gun plate, a loop tying driving device for driving the loop tying gun to act, and a tag card placement plate; The mounting device includes a loop tying gun seat support plate and a locking device. The loop tying gun seat support plate matches the shape of the handle end of the loop tying gun and limits the loop tying gun below and on the side, lifting the loop tying gun upward, that is, the needle of the loop tying gun faces the upper end of the gun plate; the loop tying driving device is driven by a double air cylinder, including a first shooting air cylinder and a second shooting air cylinder; The tag card fixing device includes a tag card supporting device, a tag card limiting device, and a thimble located on the fixed base; the tag card supporting device includes a top plate and an elastic lifting device. The top plate is arranged at the upper end of the elastic lifting device, and the top plate supports the tag card. The elastic lifting device lifts the top plate supporting the tag card to a fixed height position above the fixed base; the tag card limiting device is arranged around the tag card supporting device to limit the four sides of the tag card; the thimble is used to pass through the through hole of the tag card to neatly position the tag card at the through hole end; The described tag card limiting device includes a side limiting device and an end limiting device. The side limiting device is symmetrically arranged on the left and right sides of the tag card supporting device, namely the left limiting device and the right limiting device. Each limiting device includes a column and a column baffle arranged inside the column; the end limiting device includes a front end limiting device and a rear end limiting device. The front end limiting device includes a column and a sliding pressing and clamping assembly arranged at the upper end of the column. The rear end limiting device includes a column and a pushing piece arranged at the upper end of the column; the sliding pressing and clamping assembly includes a pressing and clamping mounting seat, a sliding pressing and clamping piece, a locking tongue and a knob. The pressing and clamping mounting seat is fixed at the top of the column. Multiple fixed chutes are arranged at the end of the pressing and clamping mounting seat. A locking tongue chute is arranged in the middle of the pressing and clamping mounting seat. The sliding pressing and clamping piece is fixed at the fixed chute. The locking tongue is arranged in the locking tongue chute, and its end extends out from the sliding pressing and clamping piece along the locking tongue chute towards the top plate. The end of the locking tongue extending out of the locking tongue chute is stepped. The end of the pushing piece facing the top plate is also stepped. The two are symmetrical to each other, and the stepped surfaces face the base; the elastic lifting device includes a guide rod, a guide rod seat and a sleeve locking block. The sleeve locking block is arranged above the fixed base. The guide rod seat is arranged below the fixed base and clamps the fixed base. The lower end of the guide rod sequentially passes through the sleeve locking block, the longitudinal chute on the fixed base and the guide rod seat from top to bottom and is fixedly connected with a hand-tightening nut. The upper end of the guide rod is fixed with a top plate. A spring is arranged outside the guide rod, and the upper and lower ends of the spring respectively abut against the lower surface of the top plate and the upper surface of the sleeve locking block; a cross mounting groove is arranged on the fixed base. A longitudinal chute and a transverse chute are arranged in the cross mounting groove. The transverse chutes are symmetrically arranged on the left and right sides of the longitudinal chute and are perpendicular to the longitudinal chute. The lower ends of the columns of the side limiting device are fixed in the transverse chute. The lower ends of the columns of the end limiting device and the lower end of the elastic lifting device are all fixed in the longitudinal chute.
2. The automatic card feeding and loop sleeving device according to claim 1, characterized in that The workbench is arranged at the upper front end of the equipment frame.
3. The automatic card feeding and loop sleeving device according to claim 1, characterized in that The loop sleeving device is located below the workbench, and the needle position of the loop sleeving gun is vertical at the loop sleeving window.
4. The automatic card feeding and loop sleeving device according to claim 1, characterized in that The manipulator bottom plate is fixed on the manipulator driving device, and the manipulator driving device operates to drive the manipulator to move back and forth between the tag card feeding device and the loop sleeving window.
5. An automatic card feeding and loop attaching device according to claim 3, characterized in that the installation device is arranged on one side of the gun plate to fix the loop attaching gun on one side of the gun plate. The needle of the loop attaching gun extends vertically upward beyond the upper end of the gun plate and is located within the loop attaching window. The loop attaching driving device is arranged on the other side of the gun plate. The loop attaching driving device is connected with a firing switch rod, which is opposite to the wrench of the loop attaching gun. When the loop attaching driving device drives the firing switch rod to move up and down, the firing switch rod can pull the wrench of the loop attaching gun to achieve the loop attaching action. The tag card placing plate is located at the upper end of the gun plate.
6. An automatic card feeding and loop attaching device according to claim 1, characterized in that the locking device includes a locking column, a locking plate, a buffer block and a locking nut. The locking column is fixed on the loop attaching gun seat support plate. The locking plate is connected to the upper end of the locking column and can rotate around the locking column. The locking nut is arranged at the other end of the locking plate, and a buffer block is arranged on the locking nut. When fixing, the buffer block presses tightly on the gun body of the loop attaching gun. The first firing cylinder and the second firing cylinder are fixed in series on one side of the gun plate. The end of the piston rod of the first firing cylinder is fixedly connected to one end of the firing switch rod. The other end of the firing switch rod extends beyond the gun plate and is located above the wrench of the loop attaching gun. A firing slot is arranged on the gun plate corresponding to the up and down movement track of the firing switch rod. The tag card placing plate is in an L shape. Its upper end is horizontally arranged at the loop attaching window and is located beside the needle of the loop attaching gun. Its lower end is fixed on the gun plate. A sensor window is arranged on the tag card placing plate.
7. An automatic card feeding and loop attaching device according to claim 1, characterized in that the manipulator includes an upper and lower cylinder fixing seat, an upper and lower cylinder, an upper and lower cylinder plate, a suction cup fixing plate and suction cups. The upper and lower cylinder is fixed on the manipulator bottom plate through the upper and lower cylinder fixing seat. The upper and lower cylinder plate is fixedly connected to the end of the cylinder shaft of the upper and lower cylinder. The suction cup fixing plate is fixedly connected to the upper and lower cylinder plate. A suction cup sliding groove is arranged on the suction cup fixing plate, and the suction cups are fixed in the suction cup sliding groove. The suction cups are connected to an external air source.
8. An automatic card feeding and loop attaching device according to claim 1, characterized in that the manipulator driving device includes an X-axis driving motor, a Y-axis driving motor, a transmission shaft, two parallel Y-axis slide rails and one X-axis slide rail. An X-axis slider is arranged on the X-axis slide rail, and the manipulator bottom plate is fixedly connected to the X-axis slider. Y-axis sliders are arranged on the Y-axis slide rails, and both ends of the X-axis slide rail are fixedly connected to the Y-axis sliders respectively. The X-axis driving motor drives the X-axis slider to move back and forth on the X-axis slide rail, and the Y-axis driving motor drives the Y-axis slider to move back and forth on the Y-axis slide rail. The transmission shaft is simultaneously connected to the Y-axis driving motor and the two Y-axis slide rails to make the two Y-axis sliders move synchronously. The transmission forms of the X-axis slide rail and the Y-axis slide rail are the same. Through a driving wheel and a driven wheel, the driving wheel is connected to the driving motor, and a conveyor belt is arranged between the driving wheel and the driven wheel. The slider is fixed on the conveyor belt.
9. An automatic card feeding and loop attaching device according to claim 1, It is characterized in that It further includes a control system, which includes a PLC controller, an X-axis controller, a Y-axis controller, an X-axis drive motor, a Y-axis drive motor, a solenoid valve, a magnetic induction switch, and a vacuum generator; the X-axis controller is electrically connected to the X-axis drive motor, the Y-axis controller is electrically connected to the Y-axis drive motor, and both the X-axis controller and the Y-axis controller are electrically connected to the PLC controller; in the air circuit, the upper and lower cylinders, the first gun-firing cylinder, the second gun-firing cylinder, and the vacuum generator are connected to the air source, and corresponding solenoid valves are connected, and the solenoid valves are also electrically connected to the PLC controller; magnetic induction switches are provided at both ends of the cylinders, and a magnetic induction switch is provided on the vacuum generator, and the magnetic induction switches are electrically connected to the PLC controller.
10. An automatic welding method It is characterized in that using the automatic card feeding and ferrule punching device described in any one of claims 1-9, including the following steps A. Install different types of tag cardboards into the tag cardboard feeding device in categories. Stack each category as a whole and place it on the top plate in sequence. The through holes on the tag cardboard pass through the thimble, and adjust the distance between the side limit device and the end limit device. Pass the item to be tagged through the gun needle of the ferrule punching window. B. The cylinder shafts of the first gun-firing cylinder and the second gun-firing cylinder are both in the upper limit position; the cylinder shafts of the upper and lower cylinders are both in the upper limit position. C. The manipulator driving device operates to drive the grasping device to move above the tag cardboard feeding device. D. The manipulator driving device operates to drive the upper and lower cylinder 1 to move above the first tag cardboard supporting device. The upper and lower cylinder 1 moves downward. When it reaches the lower limit position, the vacuum generator 1 evacuates, adsorbs the first tag cardboard from the tag cardboard supporting device, and the upper and lower cylinder 1 moves upward to grasp the first tag cardboard. E. The manipulator driving device operates to drive the upper and lower cylinder 2 to move above the second tag cardboard supporting device. The upper and lower cylinder 2 moves downward. When it reaches the lower limit position, the vacuum generator 2 evacuates, adsorbs the second tag cardboard from the tag cardboard supporting device, and the upper and lower cylinder 2 moves upward to grasp the second tag cardboard. F. The manipulator driving device operates to drive the upper and lower cylinder 3 to move above the third tag cardboard supporting device. The upper and lower cylinder 3 moves downward. When it reaches the lower limit position, the vacuum generator 3 evacuates, adsorbs the third tag cardboard from the tag cardboard supporting device, and the upper and lower cylinder 3 moves upward to grasp the third tag cardboard. G. Repeat the steps until each manipulator grasps the corresponding tag cardboard. H. The manipulator driving device operates to drive the upper and lower cylinder 1 to move above the gun needle of the ferrule punching window. The upper and lower cylinder 1 moves downward. The through hole of the first tag cardboard passes through the gun needle. The vacuum generator 1 stops evacuating, and the upper and lower cylinder 1 moves upward to release the first tag cardboard. I. The manipulator driving device operates to drive the upper and lower cylinder 2 to move above the gun needle of the ferrule punching window. The upper and lower cylinder 2 moves downward. The through hole of the first tag cardboard passes through the gun needle. The vacuum generator 2 stops evacuating, and the upper and lower cylinder 2 moves upward to release the second tag cardboard. J. The manipulator driving device operates to drive the upper and lower cylinder 3 to move above the needle of the sleeve ring window. The upper and lower cylinder 3 moves downward, the through hole of the first tag cardboard passes through the needle, the vacuum generator 3 stops vacuum pumping, the upper and lower cylinder 3 moves upward, and the third tag cardboard is put down; K. Repeat the steps until each manipulator passes the grabbed tag cardboard through the needle; L. The manipulator driving device operates to drive the manipulator to reset; M. The first shooting cylinder moves downward, and the sleeve ring gun cuts the male head and the female head from the rail rack and sends them upward; N. The second shooting cylinder moves downward, and the sleeve ring gun drives the male head into the female head, and the sleeve ring is buckled; O. Take down the article to achieve continuous operation.
Citation Information
Patent Citations
Automatic card feeding and ring punching equipment
CN212149581U