A stator winding bracket

Abstract

A stator winding bracket comprises two upper winding brackets arranged oppositely and two lower winding brackets arranged oppositely, the upper winding bracket comprises an upper arc-shaped portion, an upper horizontal portion, an upper limiting portion and an upper protrusion, the upper horizontal portion is arranged in the middle of the outer wall of the upper arc-shaped portion, both ends of the upper horizontal portion are extended with upper extension portions along the arc direction, an upper winding space is formed between the upper extension portion and the upper arc-shaped portion, the upper extension portion is provided with the upper protrusion, and the upper protrusion is provided with two connection terminals; an upper limiting portion is arranged above the two upper protrusions, and the upper limiting portion is arranged on the upper part of the outer wall of the upper arc-shaped portion; the lower winding bracket comprises a lower arc-shaped portion, a lower horizontal portion and a lower limiting portion. The present invention has the characteristics of reasonable design, ingenious conception, high production efficiency, good product quality, etc.

Description

Technical Field

[0001] The invention relates to the technical field of motor stators, in particular to a stator winding bracket. Background Art

[0002] There are two existing motor stator production processes: with a winding bracket and without a winding bracket. The former has the following problems: 1. The production cost of multi-gear products is high; 2. The original product size is changed, which affects the installation and use of the motor and is not very versatile; 3. The welding efficiency of the enameled wire and the stator lead is low; the latter has the following problems: 1. The creepage distance is difficult to control; 2. The stator lead needs to be fixed with a sleeve and a binding tape, which has low production efficiency and difficult quality control; in addition, during the production of these two production processes, the enameled wire needs to pass through the mold of the winding equipment to enter the stator. During the winding process, the mold of the winding equipment does not provide adequate protection for the stator and the enameled wire, and the processes after winding can only be operated manually, which has low production efficiency and difficult quality control.

[0003] Therefore, the prior art needs to be improved and enhanced. Summary of the invention

[0004] In order to overcome the above technical problems existing in the prior art, an object of the present invention is to provide a stator winding bracket which improves product quality and production efficiency.

[0005] The present invention achieves the above-mentioned purpose through the following technical means:

[0006] The cam is an arc-shaped part, and the two ends of the lower horizontal part are connected along the arc direction to form an upper winding space. The upper winding space is formed between the upper extension part and the upper arc part, and the upper protrusion is provided with two connecting terminals. The upper and lower ends of the lower horizontal part are connected to the arc-shaped part by the upper extension part.

[0007] As a further solution of the present invention, an upper embedded portion extends downward from the outer end edge of the upper horizontal portion.

[0008] As a further solution of the present invention, a lower embedded portion extends upward from the outer end edge of the lower horizontal portion.

[0009] Compared with the prior art, the present invention is characterized in that:

[0010] 1. After installing the wire rack, it will not affect the appearance size of the motor, nor will it affect the use and installation of the motor, and it has strong versatility;

[0011] 2. After using the wire rack, the creepage distance of the stator can 100% meet the requirements and is not affected by equipment and other processes;

[0012] 3. Prevent defective products caused by deformation of slot paper during winding process;

[0013] 4. When winding the stator, the wire rack replaces the winding mold in the traditional process, effectively reducing the damage of the enameled wire and enhancing the electrical insulation performance;

[0014] 5. The wire rack can effectively fix the stator lead wire and realize the fully automatic production of the subsequent process;

[0015] 6. It can solve the influence of traditional stator dipping insulating paint on lead wires and inserts;

[0016] 7. Simplify the process, reduce the steps of inserting casing, tying straps and cutting straps in traditional process, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Attached Figure 1 It is a schematic diagram of the structure of the present invention.

[0018] The numbers in the figure are:

[0019] (10) upper winding bracket, (20) lower winding bracket, (101) upper arc-shaped portion, (102) upper horizontal portion, (103) upper limiting portion, (104) (105) upper protruding portion, (106) (107) upper extending portion, (108) (109) (110) (111) wiring terminal, (112) upper embedded portion, (113) (114) upper winding space, (201) lower arc-shaped portion, (202) lower horizontal portion, (203) lower limiting portion, (204) (205) lower extending portion, (206) lower embedded portion. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below in conjunction with the accompanying drawings:

[0021] See also Figure 1The present invention provides a stator winding support, comprising two upper winding supports 10 and two lower winding supports 20, the upper winding support 10 comprising an upper arc-shaped portion 101, an upper horizontal portion 102, an upper limiting portion 103 and upper protrusions 104 and 105. The upper horizontal portion 102 is provided in the middle of the outer wall of the upper arc-shaped portion 101, and upper extension portions 106 and 107 are respectively extended along the arc direction at both ends of the upper horizontal portion 102. An upper winding space 113 is formed between the upper extension portion 106 and the upper arc-shaped portion 101, and an upper winding space 114 is formed between the upper extension portion 107 and the upper arc-shaped portion. The upper protrusion 104 is provided on the upper extension portion 106, the upper protrusion 105 is provided on the upper extension portion 107, and the upper protrusion 104 is provided on the upper extension portion 107. Two connecting terminals 108 and 109 are provided on the upper part, and two connecting terminals 110 and 111 are provided on the upper protrusion 105; an upper limiting portion 103 is provided above the two upper protrusions, and the upper limiting portion 103 is arranged at the upper part of the outer wall of the upper arc-shaped portion 101; the lower winding bracket 20 comprises a lower arc-shaped portion 201, a lower horizontal portion 202 and a lower limiting portion 203, the lower horizontal portion 202 is provided in the middle part of the outer wall of the lower arc-shaped portion 201, and lower extension portions 204 and 205 are respectively extended at both ends of the lower horizontal portion 202 along the arc direction, and a lower winding space (not shown in the figure) corresponding to the upper winding spaces 113 and 114 is formed between the lower extension portions 204, 205 and the lower arc-shaped portion 201, and the lower limiting portion 203 is at the lower part of the outer wall of the lower arc-shaped portion 201.

[0022] When the copper wire is wound, the two upper winding brackets 10 and the two lower winding brackets 20 are relatively installed on the inner side of the stator, the copper wire is wound on the stator between the upper winding space and the lower winding space, the two ends of the copper wire are connected to the two connecting terminals of the protrusion, the upper part of the copper coil is restricted between the upper limiting part, the upper arc-shaped part and the upper horizontal part, and the lower part of the copper coil is restricted between the lower limiting part, the lower arc-shaped part and the lower horizontal part.

[0023] The outer end edge of the upper horizontal portion 102 extends downward to have an embedding portion 112 embedded in the embedding groove axially arranged on the outer wall of the stator, and the outer end edge of the lower horizontal portion 202 extends upward to have a lower embedding portion 206 embedded in the embedding groove axially arranged on the outer wall of the stator, so as to facilitate the installation of the upper winding bracket and the lower winding bracket on the stator and the winding of the copper wire.

[0024] In summary, the present invention solves the deficiencies in the prior art through the above-mentioned structural design, and has the characteristics of reasonable design, ingenious conception, high production efficiency, and good product quality.

[0025] The specific implementation of the present invention described above does not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A stator winding bracket, Features: The utility model comprises two upper winding brackets and two lower winding brackets which are arranged opposite to each other, wherein the upper winding brackets comprise an upper arc-shaped portion, an upper horizontal portion, an upper limiting portion and an upper protruding portion, wherein the upper horizontal portion is arranged in the middle of the outer wall of the upper arc-shaped portion, and upper extension portions are extended at both ends of the upper horizontal portion along the arc-shaped direction, and an upper winding space is formed between the upper extension portion and the upper arc-shaped portion, and the upper protruding portion is arranged on the upper extension portion, and two connecting terminals are arranged on the upper protruding portion; an upper limiting portion is arranged above the two upper protruding portions, and the upper limiting portion is arranged above the two upper protruding portions, and the upper protruding portion is provided with a plurality of connecting terminals. An upper limiting portion is arranged on the upper portion of the outer wall of the upper arc-shaped portion; the lower winding bracket includes a lower arc-shaped portion, a lower horizontal portion and a lower limiting portion, the lower horizontal portion is arranged in the middle portion of the outer wall of the lower arc-shaped portion, both ends of the lower horizontal portion are provided with lower extension portions extending along the arc direction, a lower winding space corresponding to the upper winding space is formed between the lower extension portion and the lower arc-shaped portion, the lower limiting portion is arranged at the lower portion of the outer wall of the lower arc-shaped portion; an upper embedded portion is extended downwardly from the outer end edge of the upper horizontal portion; a lower embedded portion is extended upwardly from the outer end edge of the lower horizontal portion.

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