Automatic filling equipment for unsaturated resin button blank mold tube
By designing automatic filling equipment, the automatic sealing and filling of mold pipes is achieved using synchronous back cover conveyor belts, the problems of low production efficiency and harsh working environment caused by manual operation in the prior art are solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN201911356162.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2039-12-25
AI Technical Summary
In the prior art, the molding process of unsaturated resin button blanks requires manual bottom sealing and filling, resulting in low production efficiency, harsh working environment and high labor intensity.
An automatic filling equipment for unsaturated resin button buckle blank mold pipes is designed, including mold pipe racks, filling racks, filling equipment and synchronous back cover conveyor belts. Automatic sealing and filling of mold pipes are achieved through the movement of synchronous back cover conveyor belts.
Completely automated and mechanized production has been achieved, manual operations have been reduced, and production efficiency has been improved, from the original seven people to two people, the output has increased from one ton of shift production to five tons of shift production, and the working environment has been improved.
Smart Images

Figure CN111055411B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic filling device, in particular to an automatic filling device for unsaturated resin button blank mold tubes. Background Art
[0002] In the prior art, the production of unsaturated resin button blanks requires a mold tube casting process, the bottom of the mold tube is manually sealed, and then the unsaturated resin is filled. During the entire filling process, the buttons need to be filled one by one. After one button is filled with the mold tube, it is taken out and the next button is put in for filling. The entire work is manual, and the staff works in a high temperature environment. The manual work is labor-intensive, the air humidity is high, the working environment is poor, and the production efficiency is extremely low. Summary of the invention
[0003] In view of this, the main purpose of the present invention is to provide an automatic filling equipment for unsaturated resin button blank mold tubes. Through this technical solution, manual operation can be completely eliminated. Several mold tubes are bundled on a mold tube rack. The bottom of the mold tubes of the mold tube rack is pressed against the synchronous bottom cover conveyor belt. The synchronous bottom cover conveyor belt moves according to the filling rhythm, and can simultaneously drip the mold tubes on the mold tube rack, thereby realizing fully automated and mechanized production. The original operation of more than seven people has been reduced to two people now, and the output has increased from one ton per shift to five tons per shift, which greatly improves productivity and greatly improves the working environment.
[0004] In order to achieve the above-mentioned purpose, the technical scheme of the present invention is implemented as follows: an automatic filling device for unsaturated resin button blank mold tubes, comprising a frame, and also comprising a mold tube rack, a filling rack, a filling device and a synchronous bottom sealing conveyor belt, wherein the filling rack is arranged on the upper part of the frame, the filling device is arranged on the filling rack, the liquid outlet pipe of the filling device is arranged above the mold tube of the mold tube rack, and the synchronous bottom sealing conveyor belt is horizontally arranged on the frame below the mold tube rack, when the mold tube rack enters the synchronous bottom sealing conveyor belt, the top of the synchronous bottom sealing conveyor belt is pressed against the lower mouth of the mold tube of the mold tube rack, and the lower mouth of the mold tube is blocked, and the entire mold tube rack moves for filling and cooling according to the filling rhythm of the synchronous bottom sealing conveyor belt.
[0005] As a further technical solution, the mold tube rack is composed of a mold tube bracket and a mold tube. A transverse movable guide rail is arranged on the frame. The two sides of the mold tube bracket are arranged on the transverse movable guide rail of the frame. Several mold tubes are neatly arranged horizontally and vertically. The mold tubes are uniformly inclined and the upper ends pass through the middle of the mold tube bracket and are fixed on the mold tube bracket.
[0006] As a further technical solution, a fixed connection sealing plate is horizontally arranged at the lower part of the mold tube rack, the lower end of the mold tube passes through the fixed connection sealing plate, and the mold tube is fixed on the fixed connection sealing plate, and the distance from the lower end of each mold tube to the fixed connection sealing plate is 0.5mm-2mm.
[0007] As a further technical solution, the angle between the central axis of each mold tube on the mold tube rack and the vertical direction is 3°-6°.
[0008] As a further technical solution, an elastic silicone layer is provided on the outer surface of the synchronous bottom cover conveyor belt.
[0009] The beneficial effect of adopting the above technical scheme is: an automatic filling equipment for unsaturated resin button blank mold tubes, through this technical scheme, can be completely free from manual operation, a number of mold tubes are bundled on a mold tube rack, the bottom of the mold tubes of the mold tube rack are pressed against the synchronous bottom cover conveyor belt, the synchronous bottom cover conveyor belt moves according to the filling rhythm, and can simultaneously drip the mold tubes on the mold tube rack, thereby realizing fully automated and mechanized production, from the original operation of more than seven people to the current two-person operation, and the output has increased from one ton per shift to five tons per shift, which greatly improves productivity and greatly improves the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall main structure of the present invention.
[0011] Figure 2 It is a schematic diagram of the main structure of the mold tube rack in the present invention.
[0012] Figure 3 It is a schematic diagram of the side structure of the mold tube rack in the present invention.
[0013] In the figure, 1 is a frame, 2 is a mold tube rack, 3 is a filling rack, 4 is a filling device, 5 is a synchronous bottom sealing conveyor belt, 6 is a liquid outlet pipe, 7 is a mold tube bracket, 8 is a mold tube, 9 is a transverse moving guide rail, 10 is a fixed connection sealing plate, and 11 is an elastic silicone layer. DETAILED DESCRIPTION
[0014] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0015] like Figure 1-Figure 3As shown, the present invention relates to an automatic filling device for mold tubes of unsaturated resin button blanks, comprising a frame 1, and also comprising a mold tube rack 2, a filling rack 3, a filling device 4 and a synchronous bottom sealing conveyor belt 5, wherein the filling rack 3 is arranged on the upper part of the frame 1, the filling device 4 is arranged on the filling rack 3, the liquid outlet pipe 6 of the filling device 4 is arranged above the mold tube 8 of the mold tube rack 2, and the synchronous bottom sealing conveyor belt 5 is horizontally arranged on the frame 1 below the mold tube rack 2. When the mold tube rack 2 enters the synchronous bottom sealing conveyor belt 5, the upper side of the synchronous bottom sealing conveyor belt 5 is pressed against the lower end of the mold tube 8 of the mold tube rack 2, and the lower end of the mold tube 8 is blocked, and the entire mold tube rack 2 moves for filling and cooling according to the filling rhythm of the synchronous bottom sealing conveyor belt 5.
[0016] As a further embodiment, the mold tube rack 2 is composed of a mold tube bracket 7 and a mold tube 8. A transverse movable guide rail 9 is arranged on the frame 1. The two sides of the mold tube bracket 7 are arranged on the transverse movable guide rail 9 of the frame 1. Several mold tubes 8 are neatly arranged horizontally and vertically. The mold tubes 8 are uniformly inclined with their upper ends passing through the middle of the mold tube bracket 7 and fixed on the mold tube bracket 7.
[0017] As a further embodiment, a fixed connection sealing plate 10 is horizontally arranged at the lower part of the mold tube rack 2, the lower end of the mold tube 8 passes through the fixed connection sealing plate 10, and the mold tube 8 is fixed on the fixed connection sealing plate 10, and the distance from the lower end of each mold tube 8 to the fixed connection sealing plate 10 is 1 mm.
[0018] As a further embodiment, the angle between the central axis of each mold tube 8 on the mold tube rack 2 and the vertical direction is 3°.
[0019] As a further embodiment, an elastic silicone layer 11 is provided on the outer surface of the synchronous bottom cover conveyor belt 5 .
[0020] When the present invention is working, the mold tube rack 2 is hung on the lateral moving guide rail 9 of the frame 1 through the mold tube bracket 7, the fixed connection sealing plate 10 located on the lower left side of the mold tube rack 2 is attached to the elastic silicone layer 11 of the synchronous bottom sealing conveyor belt 5, and the lower end of the corresponding mold tube 8 protruding downward is inserted into the elastic silicone layer 11 of the synchronous bottom sealing conveyor belt 5 to seal the bottom of the mold tube 8. The filling equipment 4 on the frame 1 works and fills the mold tube 8 row by row through the liquid outlet pipe 6; the mold tube rack 2 after filling continues to move on the synchronous bottom sealing conveyor belt 5 to achieve cooling and solidification of the filling resin.
[0021] The synchronous bottom sealing conveyor belt in the present invention is a prior art, which is driven by a stepper motor to achieve time interval driving, and each time it is driven to move a distance of the diameter of a mold tube 8, and an elastic silicone layer 11 is bonded to the surface of the rubber conveyor belt to achieve a better sealing effect.
[0022] In the embodiment of the present invention, the synchronous bottom cover conveyor belt 5 can complete the filling work of twelve mold tubes 8 every time it moves one filling beat, and can complete the filling work of three hundred and sixty mold tubes 8 by completing the filling of one mold tube rack 2.
[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. An automatic filling device for unsaturated resin button blank mold tubes, comprising a frame, characterized in that: It also includes a mold tube rack, a filling rack, a filling device and a synchronous bottom sealing conveyor belt. The filling rack is arranged on the upper part of the frame, the filling device is arranged on the filling rack, and the liquid outlet pipe of the filling device is arranged above the mold tube of the mold tube rack. The mold tube rack is composed of a mold tube bracket and a mold tube. A transverse moving guide rail is arranged on the frame. Both sides of the mold tube bracket are arranged on the transverse moving guide rail of the frame. Several mold tubes are neatly arranged horizontally and vertically. The mold tubes are uniformly inclined and the upper ends pass through the middle of the mold tube bracket and are fixed on the mold tube bracket. The middle of each mold tube on the mold tube rack is fixed to the mold tube bracket. The angle between the central axis and the vertical direction is 3°-6°. The synchronous bottom sealing conveyor belt is horizontally arranged on the frame below the mold tube rack. An elastic silicone layer is arranged on the outer surface of the synchronous bottom sealing conveyor belt. When the mold tube rack enters onto the synchronous bottom sealing conveyor belt, the upper surface of the synchronous bottom sealing conveyor belt is pressed against the lower mouth of the mold tube of the mold tube rack, so that the lower end of the mold tube protruding downward is inserted into the elastic silicone layer of the synchronous bottom sealing conveyor belt to seal the lower mouth of the mold tube. The entire mold tube rack moves for filling and cooling according to the filling rhythm of the synchronous bottom sealing conveyor belt.
2. The automatic filling equipment for unsaturated resin button blank mold tube according to claim 1 is characterized in that: A fixed connection sealing plate is horizontally arranged at the lower part of the mold tube rack, the lower end of the mold tube passes through the fixed connection sealing plate, and the mold tube is fixed on the fixed connection sealing plate, and the distance from the lower end of each mold tube to the fixed connection sealing plate is 0.5mm-2mm.
Citation Information
Patent Citations
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