448 results about "Melt temperature" patented technology

A screen making machine includes a table, welder assembly, and actuation assembly. The welder assembly includes: a hot air nozzle, a pump, and a roller. The actuation system moves the welder assembly along the frame. Hot air from the nozzle elevates the temperature of the mesh and adjacent frame to an elevated temperature above a melt temperature of the surfaces of the mesh and frame. The roller presses the melted mesh surface against the melted frame surface, to melt fuse them together.

The invention relates to a copper cable insulation layer extrusion molding method and system based on dynamic temperature control, and belongs to the technical field of copper cable production. The method comprises the steps that the surface temperature of a copper core before the copper core enters an extrusion die head and the melt temperature of a plurality of independent temperature control sections divided by the extrusion die head in the material advancing direction are obtained in real time; meanwhile, feedback adjusting quantity is calculated based on the temperature difference between the melt temperature and the preset target melt temperature, the feed-forward compensation quantity and the feedback adjusting quantity are superposed to obtain comprehensive adjusting quantity of the heating power of each section, and real-time closed-loop adjustment is conducted on the heating power of each section of the extrusion die head according to the comprehensive adjusting quantity; and the flow and the temperature of the cooling medium are adaptively adjusted according to the temperature gradient of the surface temperature along the axial direction, and non-uniform gradient cooling is carried out on the insulating layer. The copper cable insulation layer extrusion molding method and system based on dynamic temperature control at least solve the problems of poor thickness uniformity of an insulation layer, large internal residual stress and unstable adhesive force with a copper core in the prior art.

The invention belongs to the technical field of material processing, and discloses a magnesium alloy casting semi-solid injection molding method and application, and the method comprises the following steps: checking and adjusting a semi-solid injection machine, a casting mold and other equipment to be in a normal state, and placing magnesium alloy particles in a designated area of a hopper; putting a long nozzle of the semi-solid injection platform into the center of a mold sprue; setting the temperature of each section of a mold temperature controller, a charging barrel and a nozzle; preserving heat for a period of time after the temperature of the charging barrel reaches a set value, so that the temperature of materials in the charging barrel is uniform; setting the injection rate, the cooling time, the material return distance and the melt pressure of the semi-solid injection machine; and after a release agent is quantitatively sprayed to the mold, a semi-solid injection program is started, and a casting is obtained. The AS41B magnesium alloy particles with good heat resistance are adopted as the raw material, the semi-solid injection molding method is combined, a melting furnace is not needed, only heating to the semi-solid state is needed, the melt temperature is low, energy is saved, the service life of a mold is prolonged, protective gas is not needed, and the manufactured casting is good in mechanical property and high in heat resistance.

The invention discloses a method for step-by-step impurity removal in crude copper fire refining, and belongs to the technical field of metallurgical technologies. The method comprises the following steps: (1) removing As and Sb in an oxidation stage: heating and melting crude copper, blowing oxygen, and adding an impurity remover to remove As and Sb impurities in the crude copper; (2) removing Pb and Ni in an oxidation stage: after the impurity removal agent is added in the step (1) for reaction, adding a composite impurity removal agent, continuously blowing oxygen, stopping blowing oxygen until the oxygen content in the melt is 0.6-0.8% by mass, and slagging off to remove Pb and Ni impurities; and (3) deoxidation in a reduction stage: after slagging-off in the step (2), adjusting the temperature of the melt to a reduction temperature, adding high-sulfur pulverized coal in twice, and removing oxygen in the melt to complete impurity removal. According to the method, the impurity removal agent and the impurity removal process are optimized, and the impurity removal effect of the crude copper is remarkably improved through the synergistic effect.

The embodiment of the invention discloses a fly ash coal oxygen-enriched melting intelligent control method based on multi-mode coupling prediction, and belongs to the technical field of solid waste recycling and intelligent control crossing. The method comprises the steps that S101, multi-source data collected by a sensor is obtained; step S102, obtaining control parameters through an intelligent control algorithm according to the multi-source data; s103, according to the control parameters, controlling an oxygen-enriched spray gun, a slurry outlet and a material ratio; wherein the step S102 comprises the sub-steps of performing decoupling prediction on the temperature T, the hearth negative pressure P, the flue gas oxygen concentration CO and the molten slurry yield Qp by adopting a multivariable decoupling prediction model; carrying out fuzzy control on the hearth negative pressure P by adopting a fuzzy self-adaptive PID (Proportion Integration Differentiation) controller; and a multi-objective optimization algorithm is adopted to calculate and obtain control parameters. The control method is small in melting temperature fluctuation, high in hearth negative pressure stability, high in quartz sand utilization rate, low in energy consumption per ton of molten slurry and high in heat preservation cotton qualification rate.

The invention discloses a preparation method for producing an ultra-pure oxygen-free copper rod through an up-drawing continuous casting method, and belongs to the technical field of metal material machining. Comprising the following steps: selecting a cathode copper sheet as a raw material, performing oxygen-free copper rod traction in a three-body furnace consisting of a melting furnace, a transition bin and a holding furnace by adopting an up-drawing continuous casting method, adding the dried electrolytic copper sheet and charcoal into the melting furnace, and adjusting the temperature of a melt in the melting furnace; the molten copper liquid automatically flows into a transition bin to be subjected to standing and impurity removal, and charcoal and graphite flakes are laid on the surface of the copper liquid; a graphite crystallizer is inserted into molten copper, a guide rod is connected, a guide rod is prepared, the inlet and outlet water temperature of the crystallizer is adjusted, and the traction speed and pitch of a cast rod are set. According to the method, the oxygen content of the produced ultra-pure oxygen-free copper rod can be reduced to 3 ppm or below by controlling the quality of the cathode copper sheet of the copper rod, the temperature of the copper liquid, the solidification supercooling degree of the copper rod, the rod casting speed, the conditions of the crystallizer and combined control over charcoal and graphite flake reduction, and the application additional value of the oxygen-free copper rod is greatly improved.

One or more aspects of the present disclosure provide for composite elements that include a textile having a plurality of fibers, the plurality of fibers comprising a first thermoplastic material; and a second thermoplastic material surrounding the plurality of fibers of the textile and consolidating at least a portion of the textile, wherein the second thermoplastic material has a melting temperature lower than a melting temperature of the first thermoplastic material. The composite elements can be used as part of a fluid chamber or cushioning element, whereby the composite element imparts puncture resistant to the fluid chamber or cushioning element. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

The invention relates to the field of industrial data acquisition control, and provides a semi-solid magnesium alloy injection casting temperature feedback control method and equipment, and the method comprises the steps: monitoring and obtaining sensor temperature data at a plurality of moments in a semi-solid magnesium alloy injection casting process; acquiring a plurality of detection time periods and predicted temperature data thereof; analyzing the difference and variation trend between the sensor temperature data and the predicted temperature data in each detection time period, and quantifying the temperature deviation factor of each detection time period; based on the correlation of the change trend between the sensor temperature data and the predicted temperature data in each detection time period, the change of the correlation under the time sequence change of the detection time period is analyzed, and the temperature deviation accuracy of each detection time period is obtained; and correcting the sensor temperature data at each moment to obtain melt temperature data at each moment, and performing feedback control. The invention aims to solve the problem that the overall temperature feedback control effect is influenced by local temperature change in the magnesium alloy injection casting process.

The invention discloses a high-toughness PPR pipe machining device which comprises an extrusion system, a pulsation mixing system, a melt online monitoring device, a sizing cooling system, a traction device and a winding device. The extrusion system is used for melting and conveying raw materials, and the pulsation mixing system is used for deeply mixing a melt by utilizing a periodic disturbance structure, so that a toughening agent and a copolymerization component are more uniformly dispersed in the melt. The melt on-line monitoring device can detect the temperature, pressure and dispersity of the melt in real time, so that the extrusion process is monitorable. The sizing cooling system adopts a subsection cooling mode of rapid cooling, constant-temperature slow release and low-temperature shaping, and stable shape control is achieved through vacuum sizing. The traction device and the winding device are used for keeping the production rhythm stable and achieving continuous winding of the formed pipe. According to the invention, the melt mixing quality can be improved, the cooling internal stress is reduced, and the toughness and dimensional stability of the PPR pipe are improved.

The invention discloses a fly ash processing production line intelligent control system and method based on big data analysis, and relates to the technical field of intelligent control, and the method comprises the following steps: obtaining a molten liquid state image and melting temperature data; state feature extraction is carried out on the obtained molten liquid state image, and time sequence feature extraction is carried out on the melting temperature data; performing fusion coding to obtain cross-modal guide joint coding features between the molten liquid state and the melting temperature, and training a control model through reinforcement learning; monitoring a molten liquid state image and melting temperature data in real time, and obtaining a control instruction based on the control model; and carrying out data feedback, carrying out comparative analysis on the data and an expected control target, and optimizing cross-modal guide joint coding characteristics between the molten liquid state and the melting temperature. According to the method, the state image and the temperature data of the molten liquid are collected in real time, multi-dimensional feature extraction and fusion coding are carried out, a control system is trained, and accurate prediction and adjustment of the heating power are achieved.

A process and an apparatus for silicon carbide production includes steps of producing a mixture having at least a carbon powder and a silica powder where the percentage by weight of carbon powder with respect to the total weight of the mixture, is at least about 25%; placing the mixture in a crucible; creating a substantially inert atmosphere in an area at least partially surrounding the crucible; heating up the crucible by a heating device for a first time interval until reaching a working temperature of at least 1.500° C. and lower than a melting temperature of the silica powder in the mixture; maintaining the crucible within a working temperature range between 1.500° C. and the melting temperature of the silica powder in the mixture for a second time interval; and reducing the temperature of the crucible after the second time interval.

The present application discloses water-dispersible sulfopolyester compositions having glass transition temperatures (Tg) or melting temperatures (Tm) around 50°C. The sulfopolyesters possess optimal water dispersibility and film forming behavior, and are readily freshwater biodegradable. The sulfopolyesters can also have UV light absorbing ability in the UVA and UVB spectrum based on their chemical compositions. The disclosed compositions are useful for hair care applications.

The invention relates to the technical field of converter safety monitoring, in particular to a method for predicting the thickness of refractory bricks based on converter wall temperature. The temperature distribution and the residual thickness of the refractory bricks are estimated according to the external furnace body temperature and the melt smelting temperature, and then the overhaul of the converter is judged according to the temperature distribution and the residual thickness of the refractory bricks, so that the real-time safety monitoring in the operation process of the converter is realized. The problem of how to monitor the operation risk of the converter is solved.

A screen making machine includes a table, welder assembly, and actuation assembly. The welder assembly includes: first and second nozzles, a pump that pumps air through each nozzle, and a roller. The first nozzle, second nozzle, and roller are positioned in line and spaced apart. The actuation system moves the welder assembly along each side of the frame. Hot air from the first nozzle elevates a temperature of the mesh and adjacent frame to a first elevated temperature, and subsequent flow of hot air from the second nozzle elevates them to a second elevated temperature, being above a melt temperature of the surfaces of the mesh and frame. The roller presses the melted mesh surface against the melted frame surface, to melt fuse them together. A top surface of the table is heated to thereby heat a second side of the frame, facilitating better welds.

Embodiments can relate to an improved hydroflux, additive or electroless plating assisted densification cold sintering process to densify powdered metals at lower compaction pressures and lower temperatures (e.g., 520 MPa and 140° C.). The process can involve inducing dissolution precipitation mechanisms at powder interfaces by introducing a transport phase (formed by the introduction of water during the process to suppress melting temperatures) that is not an aqueous solution. Particle interfaces in the cold sinter fuse together by the presence of the additional transport phase, thereby reducing the temperatures and pressures needed for compaction. Some embodiments involve the use of elements to form a eutectic at the desired low temperature, thereby stabilizing certain crystal structure shapes of isometric crystal systems, inducing rapid densification, and facilitating pore smoothing. Embodiments of the process can be used to generate a green compact via sintering that exhibits improved green strength.

The invention relates to the technical field of high-temperature melt temperature monitoring, and discloses a top-blown furnace high-temperature melt temperature and splashing online monitoring system and method, and the system comprises a top-blown furnace data acquisition module, a furnace body splashing data calculation module and a smelting process control module. The method comprises the following steps: transmitting detected data to a data calculation module in real time; performing interface reconstruction on the real-time data to obtain the specific condition that the melt is splashed to the wall surface, and realizing visualization of impact of the melt on the furnace body according to the specific condition that the melt is splashed to the wall surface; the visual data is transmitted to the smelting process control module; and on the basis of the molten pool temperature distribution and the melt splashing condition, the flow of pulverized coal, dry powder and gas is adjusted, a melt temperature liquid level model is constructed, the molten pool temperature and the melt splashing condition are evaluated, and the smelting process is controlled according to the evaluation result. According to the method, the smelting quality problem caused by melt splashing and uneven temperature can be reduced.

The invention relates to an unmanned aerial vehicle paddle structure and a manufacturing method thereof.A paddle root, a paddle upper skin and a paddle lower skin of the unmanned aerial vehicle paddle structure are all made of the same first fiber reinforced thermoplastic composite material, and a paddle supporting piece is made of a second fiber reinforced thermoplastic composite material; the melting temperature of the second fiber-reinforced thermoplastic composite material is higher than that of the first fiber-reinforced thermoplastic composite material, and when the paddle supporting piece is subjected to injection molding, fusion at the interface of the two materials is promoted through the difference of the melting temperatures of the two resins, so that rapid integrated molding of the unmanned aerial vehicle paddle structure is realized; and the manufacturing cost is reduced while the structural strength of the paddle is improved.

The invention discloses a modified plastic processing temperature adaptive control method, and relates to the technical field of high polymer material processing control, and the method comprises the following steps: collecting the same frequency mapping of power grid disturbance and melt temperature response, capturing the transient power fluctuation of a heating unit with millisecond-level time precision by adopting a phase comb sampling technology, and constructing a power pulse fingerprint database; a parameter space for discriminating a pseudo-steady state is established based on a power pulse fingerprint database, a short-time power pulse signal and a stable signal are classified by using a phase lag and entropy increase dual-threshold method, and a pseudo-steady state confidence index is generated. According to the method, the power pulsation fingerprint database and the electrothermal coupling model are constructed, pseudo-steady-state temperature control abnormity is accurately recognized, reverse energy regulation and control are achieved in combination with a sensitivity track and a thermal write-back mechanism, the melt temperature stability is improved, the product warping rate is effectively reduced, and the size consistency and the mechanical property are remarkably optimized.

The invention belongs to the technical field of metal ropes, and provides a high-oil-content coated metal rope and a preparation method and application thereof.The coated metal rope comprises a metal rope body and a plastic outer layer coated on the outer surface of the metal rope body, and the metal rope body comprises a core wire containing first lubricating oil and a side wire containing second lubricating oil; the side wire is wound on the outer surface of the core wire, and the flash point of the first lubricating oil is 20-30 DEG C higher than the melting temperature of the plastic outer layer; the flash point of the second lubricating oil is 50 DEG C higher than the melting temperature of the plastic outer layer. According to the method, in the plastic outer layer coating process, the oil volatilization amount can be greatly reduced, plastic outer layer swelling, bubble existence and coating failure are avoided, the prepared high-oil-content coated metal rope is good in self-lubricating performance, internal friction and breakage of the metal rope can be greatly reduced, and the high-oil-content coated metal rope can be applied to a driving mechanism of a vehicle side sliding door.

The invention relates to the technical field of PE lamination production control, and discloses a distributed control system for a high-speed PE lamination production line. A base material state monitoring module of the system collects surface tension parameters and thickness distribution data of a base material in real time, and a dynamic base material state matrix is generated in combination with the operation speed of the base material; the temperature field coordination module is used for matching a preset melt temperature gradient curve according to thickness distribution data in the dynamic base material state matrix and generating a partition temperature regulation and control instruction set; the extrusion pressure balance module analyzes the pressure fluctuation historical record of each extrusion section based on the partition temperature regulation and control instruction set, calculates the pressure compensation amount of adjacent sections and generates a pressure balance parameter table; the film layer fusion control module receives the compensation amount data, adjusts the rotating speed difference of the double-screw extruder and the opening degree parameter of a die head in combination with the real-time melt casting speed, and outputs a film layer fusion quality index; and the distributed execution module decomposes the film fusion quality index into independent control instructions and synchronously issues the independent control instructions to each execution unit.

The utility model relates to the technical field of connecting launder, and discloses a holding furnace connecting launder cover heating structure which comprises a launder body, a launder cover body detachably installed above the launder body, and a heating mechanism used for heating the launder body and the launder cover body and comprising a first heating groove and a second heating groove. The first heating groove and the second heating groove are formed in the launder body and the launder cover body. The two groups of connecting pipes at the bottom end of the chute cover body are movably connected with the two groups of connecting grooves at the top end of the chute body, so that the communication of the first heating groove and the second heating groove can be realized, and high-temperature hot oil can be guided into the second heating groove through the oil inlet pipe and is guided into the first heating groove through the connecting pipes; furthermore, the launder cover body and the launder body can be heated at the same time, so that the problem that the temperature of the melt is reduced due to heat loss in the existing melt transfer process is solved.

The invention belongs to the technical field of quality detection, and discloses a plastic film blow molding production quality on-line detection method, which adopts a melt rheology detection device to detect viscosity, shear rate and temperature in real time, combines a mathematical model to calculate a flow index and a viscosity error, and adjusts extrusion temperature or shear rate according to a detection result. The influence of rheological fluctuation on the final thickness is reduced from the melt stage; the temperature and the initial thickness of the melt are measured through an infrared detection device, thickness data of transverse TD and longitudinal MD are obtained in combination with a laser thickness measurement device, the thickness deviation is calculated, the die gap is adjusted, and the initial film thickness is stabilized; the temperature distribution of the film bubbles is obtained through an infrared detection device, and the thickness of the film bubbles is measured by combining a laser thickness measuring device; an ultrasonic thickness measuring device is used for measuring the thickness of the thin film, a CNN (convolutional neural network) is used for extracting thickness features and predicting thickness distribution, the traction rate or air ring air pressure is adjusted in combination with detection data, and the uniformity of the thickness of a final product is improved.

The invention relates to the technical field related to process parameter management, in particular to a multi-modal data driven foamed aluminum process parameter optimization method and system, and the method comprises the steps: obtaining a foamed aluminum process parameter set, and configuring a process feature vector; according to the porosity standard deviation, the density uniformity index and the modified compressive strength variable coefficient of the foamed aluminum finished product, a melt temperature regulation and control subsequence and a foaming agent adding subsequence are determined, a control instruction set is generated in combination with a process feature vector, and synchronous issuing is performed by using an industrial Internet of Things gateway. The technical problems that foamed aluminum technological parameter optimization mostly depends on single parameter adjustment, the matching degree of parameter adjustment and finished product quality characteristics is low, and foamed aluminum production stability is limited are solved, collaborative optimization of melt temperature adjustment, foaming agent adding and mold pressure adjustment is achieved, a control instruction set is generated, and the production efficiency is improved. Therefore, the porosity standard deviation of the foamed aluminum finished product is reduced, the density uniformity index is improved, and the technical effects of process stability and finished product quality consistency are improved.

The invention relates to the technical field of melting furnace combustion control, in particular to a visual identification-based natural gas spray gun angle adjusting system for a melting furnace, which determines the actual auxiliary heating temperature according to the real-time glass liquid temperature and the main heating temperature so as to determine the heat loss equivalent, and determines whether to adjust the spray gun angle according to the fluidity. And after a simulated auxiliary heating temperature is determined according to a judgment result of adjusting the angle of the spray gun in combination with the heat loss equivalent, an angle adjusting strategy is determined through a melting furnace simulation module to control an angle adjusting device to adjust the flame spraying direction, so that the adjusted auxiliary heating temperature is higher than the auxiliary heating temperature before adjustment. According to the invention, the flame spraying angle of the spray gun is automatically adjusted and monitored in real time according to the multi-dimensional data of the glass melting furnace, so that the glass clarifying and homogenizing efficiency is optimized.

To provide a method for manufacturing a solid-state battery that can improve the strength of a solid electrolyte layer and suppress deterioration of battery performance.SOLUTION: In a method for manufacturing a solid-state battery having a positive electrode layer, a solid electrolyte layer, and a negative electrode layer, the solid electrolyte layer includes a solid electrolyte and a filler, and the filler includes an easily meltable material having a melting point or melting temperature of less than 150°C, and the method includes a crack determination step of determining whether cracks have occurred in the solid electrolyte layer, and a heating step of heating the solid-state battery when it is determined in the crack determination step that cracks have occurred in the solid electrolyte layer.SELECTED DRAWING: Figure 3

The invention relates to the technical field of robot control, and particularly discloses a cable coating robot control method and system capable of gaining along with speed, and the method comprises the steps: detecting the cable traction speed, the extruder screw torque, the actual coating melt temperature and the die head pressure in real time; determining a compensation gain based on the extruder screw torque, the actual temperature of the coating melt and the calibration basic gain; determining an output gain based on the cable traction speed-gain segmentation mapping function; calculating a final gain based on the absolute deviation between the die head pressure and the set pressure and the output gain; controlling the output flow of the extruder based on the final gain and the cable traction speed; according to the invention, precise regulation and control of the output flow of the extruder are realized, and the stability and consistency of the cable coating process are ensured, so that the cable coating quality is improved, the material waste is reduced, and the production efficiency is improved.

Embodiments can relate to an improved hydroflux, additive or electroless plating assisted densification cold sintering process to densify powdered metals at lower compaction pressures and lower temperatures (e.g., 520 MPa and 140° C.). The process can involve inducing dissolution precipitation mechanisms at powder interfaces by introducing a transport phase (formed by the introduction of water during the process to suppress melting temperatures) that is not an aqueous solution. Particle interfaces in the cold sinter fuse together by the presence of the additional transport phase, thereby reducing the temperatures and pressures needed for compaction. Some embodiments involve the use of elements to form a eutectic at the desired low temperature, thereby stabilizing certain crystal structure shapes of isometric crystal systems, inducing rapid densification, and facilitating pore smoothing. Embodiments of the process can be used to generate a green compact via sintering that exhibits improved green strength.

The invention discloses a preparation method of a high-resilience foaming material, which comprises the following steps: S10, by taking modified thermoplastic polyurethane as a base material, carrying out permeation saturation on the base material by adopting supercritical fluid to obtain a saturated material; the soft segment of the base material is formed by copolymerizing polybutylene adipate and polycaprolactone, and the mass ratio of the polybutylene adipate to the polycaprolactone is (8: 1)-(9: 1); s20, the saturated material is subjected to injection molding to form a small blank; wherein during injection molding, the melt temperature ranges from 200 DEG C to 230 DEG C, the melt pressure ranges from 15 MPa to 25 MPa, and the mold temperature ranges from 20 DEG C to 40 DEG C; and S30, heating and foaming the small blank to obtain the high-resilience foaming material. Wherein the heating temperature of the foaming mold is that the upper mold is 185 DEG C + / -2 DEG C, the lower mold is 190 DEG C + / -2 DEG C, and the holding pressure is 7-9 MPa. The foaming material prepared by the preparation method has a rebound rate which is greater than 80%.

This invention relates to the field of vacuum melting technology, and in particular to a vacuum melting furnace for copper alloys and its ultrasonic-assisted melting method, comprising the following steps: placing copper alloy raw materials into a crucible and drawing a vacuum, then filling with argon gas to a slightly positive pressure; performing induction heating to a temperature 50-120°C above the melting point to obtain a melt; lowering an ultrasonic probe into the melt for continuous ultrasonic treatment; reducing the induction heating temperature to 20-60°C above the melting point and continuing ultrasonic treatment; induction heating to the melt temperature being the pouring temperature, performing pulsed ultrasonic treatment, and pouring the melt into an ingot mold; allowing the melt in the ingot mold to continue cooling with the furnace, then removing the vacuum and opening the furnace to obtain a copper alloy ingot. This invention, using the above steps, reduces gas content, increases ingot density, effectively removes non-metallic impurities, improves copper alloy purity, refines grains, and reduces secondary oxidation and gas entrapment during pouring.

The invention relates to a method for bonding a first optical element to a substrate. The method may include receiving a first optical element and a substrate. The method may include positioning an indium foil between the first optical element and the substrate. The method may include securing the first optical element to the substrate to create a pre-bonded assembly, wherein the indium foil is disposed between the first optical element and the substrate. The method may include heating the pre-bonded assembly above a melting temperature of the indium foil. The method may include cooling the pre-bonded assembly. The method may include releasing the pre-engagement assembly, wherein releasing the pre-engagement assembly releases the engagement structure.