A waterproof car top junction box for elevator
By designing a waterproof sedan top junction box for elevators with a combined structure of upper and lower chambers, the existing junction box has been solved, and the existing junction box has been congested and poorly protected, achieving higher protective performance and convenient installation and maintenance, meeting the high standard needs of rail transit projects.
Patent Information
- Application Number
- CN202010052097.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-17
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2040-01-17
AI Technical Summary
The existing elevator car top junction box has congested internal space, messy external wiring, poor protection, and inconvenient operation and maintenance, making it difficult to meet the high-standard needs of rail transit projects.
A waterproof car top junction box for elevators is designed, adopting a combination structure of upper and lower chambers, with adjustable height plug-in fixing plates and cable fixing brackets inside, and detachable door panels and cover plates on the outside, which are sealed by waterproof devices and rubber gaskets to ensure the waterproof performance of the box.
It improves the protective performance of the top junction box, facilitates on-site installation, wiring and layered wiring, reduces the difficulty of maintenance, and meets the high-standard needs of rail transit projects.
Smart Images

Figure CN111106579B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of elevator accessory preparation, and in particular relates to a waterproof car top junction box for an elevator. Background Art
[0002] With the rapid development of rail transit, high-speed rail stations and subways in various cities are being built intensively. The high standards of high-speed rail and subways have also put forward higher requirements for elevators. At present, most of the car top wiring junction boxes used by various manufacturers can only meet the car top maintenance function and basic wiring needs, with crowded internal space, messy external wiring, unsightly appearance, insufficient protection, and inconvenient operation and maintenance. Summary of the invention
[0003] The purpose of the present invention is to provide a waterproof car top junction box for an elevator to solve the problems of crowded internal space, messy external wiring, poor protection, inconvenient operation and maintenance of the car top junction box of the existing rail transit project elevator.
[0004] The present invention is achieved through the following technical solutions:
[0005] A waterproof car top junction box for an elevator, comprising a box body, a base, a door panel, a base cover, a buckle, a fixing bracket, a plug wire fixing plate, a cable fixing bracket, an isolating column and a pressing plate; the door panel is arranged on one side of the box body, and the two sides of the door panel are detachably connected to the box body through buckles, and the box body and the door panel together form a closed upper chamber; the fixing bracket is arranged on the back wall of the box body relative to the door panel, and the fixing bracket is used to fix the car top junction box to the upper beam or fence of the car; the base is arranged below the box body, and a wire outlet hole is provided at the connection between the base and the bottom surface of the box body, and one side of the base is screwed A base cover plate is connected, and the base, the base cover plate and the bottom surface of the box together form a lower chamber with five sides of enclosure. The bottom surface of the base is a hollow structure, and the cable enters from the bottom of the base and extends into the box through the outlet hole; a wire fixing plate and a cable fixing bracket are fixed in the box, and the cable fixing bracket is arranged below the wire fixing plate. The pressure plate and the cable fixing bracket are separated by isolation columns, and screws pass through the pressure plate and the isolation columns to fix the pressure plate to the cable fixing bracket. The space formed between the pressure plate and the cable fixing bracket is used to restrain and fix the cable extending into the box.
[0006] In order to optimize the above technical solutions, the specific measures taken also include:
[0007] The above-mentioned buckle includes a buckle fixing frame, a buckle flap and a fixing buckle; the buckle fixing frame is installed on the box body, the fixing buckle is installed on the door panel, the fixing buckle and the buckle fixing frame are on the same side, the buckle flap is hinged to the buckle fixing frame, and when the buckle flap rotates relative to the fixing frame, the end of the buckle flap moves in a direction close to or away from the fixing buckle.
[0008] A sealing strip is provided at the connection between the door panel and the box body.
[0009] The connection between the box body and the buckle fixing frame and the connection between the door panel and the fixing buckle are both provided with rubber gaskets.
[0010] The back wall of the above-mentioned box body relative to the door panel is a double-layer plate structure, including an outer layer plate and an inner layer plate; the outer layer plate is located on the outer layer of the box body and is used to fix and install the fixing bracket, and the inner layer plate is located inside the box body and is used to fix and install the wire fixing plate and the cable fixing bracket.
[0011] The above-mentioned fixing bracket is an L-shaped bracket, and a long hole is opened on the long side of the L-shaped bracket; screws are arranged in the long hole, and the fixing bracket is connected to the outer plate through the screws.
[0012] The above-mentioned cable fixing bracket is provided with two groups, namely a cable fixing high bracket and a cable fixing low bracket; the wire fixing plate is fixedly connected to the inner plate by 4 screws; the cable fixing high bracket and the cable fixing low bracket are sequentially arranged below the wire fixing plate, and are fixedly connected to the inner plate by 4 screws respectively.
[0013] The beneficial effects of the present invention are:
[0014] The waterproof car-top junction box structure of the present invention adopts a design in the form of a combination of upper and lower chambers, which improves the protection performance of the car-top junction box; an adjustable-height plug-in fixing plate, a cable fixing bracket and a pressure plate structure are arranged inside, which are convenient for on-site installation, wiring and hierarchical wiring; a detachable door panel and cover panel design is adopted on the outside, which reduces the difficulty of on-site maintenance; except for the outlet holes reserved on the bottom surface of the upper chamber of the box body, the openings in other parts are compacted and sealed by waterproof devices, waterproof joints, and stainless steel screws with rubber washers to ensure that external flowing water cannot enter the interior of the upper chamber of the box body from all directions. The present invention can meet the high-standard requirements of rail transit projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view of the overall structure of the present invention.
[0016] Figure 2 yes Figure 1 Schematic diagram of the AA direction.
[0017] Figure 3 yes Figure 1 Schematic diagram of the BB direction.
[0018] Figure 4 It is a schematic diagram of the internal structure of the box body of the present invention.
[0019] Figure 5 It is a schematic diagram of the buckle structure of the present invention.
[0020] Figure 6 It is a top view of the interior of the box of the present invention.
[0021] Figure 7 It is a structural schematic diagram of the fixing bracket of the present invention.
[0022] Serial numbers in the figure are: 1-box, 2-base, 3-door panel, 4-base cover, 5-buckle, 6-fixed bracket, 7-plug wire fixing plate, 8-cable fixing bracket, 9-isolation column, 10-pressing plate, 11-wire outlet hole, 12-sealing strip, 51-buckle fixing frame, 52-buckle flap, 53-fixed buckle, 61-long hole, 101-outer plate, 102-inner plate. DETAILED DESCRIPTION
[0023] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1-3 The waterproof car top junction box for elevators shown in the figure includes a box body 1, a base 2, a door panel 3, a base cover 4, a buckle 5, a fixing bracket 6, a plug wire fixing plate 7, a cable fixing bracket 8, an isolation column 9 and a pressure plate 10, and the whole is a narrow and long upper and lower chamber structure; the door panel 3 is arranged on one side of the box body 1, and the two sides of the door panel 3 are detachably connected to the box body 1 through the buckle 5, and the box body 1 and the door panel 3 together form a closed upper chamber; the upper chamber is the device installation body, and is the functional configuration realization chamber of the car top junction box; the fixing bracket 6 is arranged on the back wall of the box body 1 relative to the door panel 3, and the fixing bracket The frame 6 is used to fix the car top junction box to the car upper beam or fence; the base 2 is arranged below the box body 1, and a wire outlet hole 11 is provided at the connection between the base 2 and the bottom surface of the box body 1. The wire outlet hole 11 is a long waist hole structure. One side of the base 2 is connected to a base cover plate 4 by screws. The base 2, the base cover plate 4 and the bottom surface of the box body 1 together form a lower chamber with five sides of enclosure. The lower chamber is an incoming line chamber type, which plays a role in connecting and protecting the internal devices and wiring in the upper chamber. The bottom surface of the base 2 is a hollow structure, and the cable enters from the bottom of the base 2 and extends into the box body 1 through the outlet hole; see Figure 4 A wire fixing plate 7 and a cable fixing bracket 8 are fixedly provided in the box body 1. The cable fixing bracket 8 is arranged below the wire fixing plate 7. The pressing plate 10 and the cable fixing bracket 8 are separated by an isolation column 9. The screws pass through the pressing plate 10 and the isolation column 9 to fix the pressing plate 10 on the cable fixing bracket 8. The space formed between the pressing plate 10 and the cable fixing bracket 8 is used to constrain and fix the cables extending into the box body 1.
[0025] In this embodiment, see Figure 5The buckle 5 includes a buckle fixing frame 51, a buckle flap 52 and a fixing buckle 53; the buckle fixing frame 51 is installed on the box body 1, and the fixing buckle 53 is installed on the door panel 3. The fixing buckle 53 is on the same side as the buckle fixing frame 51. The buckle flap 52 is hinged to the buckle fixing frame 51. When the buckle flap 52 rotates relative to the fixing frame 51, the end of the buckle flap 52 moves in a direction close to or away from the fixing buckle 53 to achieve locking or disassembly of the door panel. After the buckle is clamped, the box body and the door panel form a basically closed cavity.
[0026] In this embodiment, a sealing strip 12 is provided at the connection between the door panel 3 and the box body 1. A circle of sealing strips is pasted around the door panel, and after the buckle is clamped, the box body and the door assembly form a basically closed cavity.
[0027] In this embodiment, rubber washers are provided at the connection between the box body 1 and the buckle fixing frame 51 and at the connection between the door panel 3 and the fixing buckle 53. The connection between the two sides of the box body and the outer side of the door panel uses stainless steel screws through rubber washers. After tightening the screws, the screw openings will be compacted and sealed to ensure that water cannot penetrate from the buckle installation holes.
[0028] In this embodiment, see Figure 6 The car roof junction box plate is a textured stainless steel plate, and the plates in the upper chamber of the box body are fully welded. The back wall of the box body 1 relative to the door panel 3 is a double-layer plate structure, including an outer plate 101 and an inner plate 102; the outer plate 101 is located on the outer layer of the box body 1, and is used to fix the fixing bracket 6, and the inner plate 102 is located inside the box body 1, and is used to fix the plug-in fixing plate 7 and the cable fixing bracket 8. Except for the outlet hole reserved on the bottom surface of the upper chamber of the box body, the openings in other parts are compacted and sealed using waterproof devices, waterproof joints, and stainless steel screws with rubber gaskets to ensure that external water cannot enter the upper chamber of the box body from all directions.
[0029] In this embodiment, see Figure 7 The fixing bracket 6 is an L-shaped bracket, and a long hole 61 is opened on the long side of the L-shaped bracket; a screw is arranged in the long hole 61, and the long hole 61 is connected to the outer plate 101 by the screw. During installation, the fixing position of the long hole can be adjusted according to the gap between the bottom of the car top junction box and the car top wire duct.
[0030] In this embodiment, the cable fixing bracket 8 is provided with two groups, namely a cable fixing high bracket 81 and a cable fixing low bracket 82; the wire fixing plate 7 is fixedly connected to the inner plate 102 by 4 screws, and the plug-in fixing plate is used to install the plug-ins and sockets inside the junction box; the cable fixing high bracket 81 and the cable fixing low bracket 82 are arranged in sequence below the wire fixing plate 7, and are fixedly connected to the inner plate 102 by 4 screws respectively.
[0031] The specific operation process of the present invention is as follows:
[0032] The width of the car top junction box is controlled within 380mm, the thickness is within 150mm, the top operating height is 800mm, and the height of the base 2 is 100mm. When installing the car top junction box, adjust the gap between the bottom surface of the box base 2 and the metal wire trough on the car top through the fixing bracket 6. When wiring or repairing, open the buckle 5 in turn, move down the door panel 3; loosen the base cover screws, and remove the base cover 4. When threading, pass the cable in the metal wire trough on the car top through the lower cavity of the base and enter the upper cavity of the box 1. After the upper cavity plug-in and terminal wiring are completed, the cables in the upper cavity are neatly arranged and pressed by the cable fixing bracket 8 and the pressing plate 10. The excess length of the cable can be folded into the bottom cavity and a certain telescopic length is reserved to avoid the cross-entanglement of the cables at the terminals and plug-ins, reduce the difficulty of repair and line checking, and also ensure that the wiring of the upper cavity is clearly layered and beautifully arranged.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A waterproof car top junction box for an elevator, characterized in that: The utility model comprises a box body (1), a base (2), a door panel (3), a base cover plate (4), a buckle (5), a fixing bracket (6), a plug-in fixing plate (7), a cable fixing bracket (8), an isolating column (9) and a pressing plate (10); the door panel (3) is arranged on one side of the box body (1), and the two sides of the door panel (3) are detachably connected to the box body (1) through the buckle (5), and the box body (1) and the door panel (3) together form a closed upper chamber; the fixing bracket (6) is arranged on the back wall of the box body (1) relative to the door panel (3), and the fixing bracket (6) is used to fix the car top junction box to the upper beam or fence of the car; the base (2) is arranged below the box body (1), and the connection between the base (2) and the bottom surface of the box body (1) is provided with a wire outlet hole (11), and one side of the base (2) is connected by screws. A base cover plate (4) is provided, and the base (2), the base cover plate (4) and the bottom surface of the box body (1) together form a lower chamber with five sides of enclosure. The bottom surface of the base (2) is a hollow structure. The cable enters from the bottom of the base (2) and extends into the box body (1) through the outlet hole (11); a plug-in fixing plate (7) and a cable fixing bracket (8) are fixedly provided in the box body (1), and the cable fixing bracket (8) is arranged below the plug-in fixing plate (7). The pressure plate (10) and the cable fixing bracket (8) are separated by an isolation column (9). Screws pass through the pressure plate (10) and the isolation column (9) to fix the pressure plate (10) on the cable fixing bracket (8). The space formed between the pressure plate (10) and the cable fixing bracket (8) is used to constrain and fix the cable extending into the box body (1); The back wall of the box body (1) relative to the door panel (3) is a double-layer plate structure, comprising an outer plate (101) and an inner plate (102); the outer plate (101) is located on the outer layer of the box body (1) and is used to fix and install the fixing bracket (6); the inner plate (102) is located inside the box body (1) and is used to fix and install the plug-in fixing plate (7) and the cable fixing bracket (8); The cable fixing bracket (8) is provided with two groups, namely a cable fixing high bracket (81) and a cable fixing low bracket (82); the wire plug fixing plate (7) is fixedly connected to the inner plate (102) by four screws; the cable fixing high bracket (81) and the cable fixing low bracket (82) are arranged in sequence below the wire plug fixing plate (7) and are fixedly connected to the inner plate (102) by four screws.
2. The waterproof car top junction box for an elevator according to claim 1, characterized in that: The buckle (5) comprises a buckle fixing frame (51), a buckle flap (52) and a fixing buckle (53); the buckle fixing frame (51) is mounted on the box body (1), the fixing buckle (53) is mounted on the door panel (3), the fixing buckle (53) and the buckle fixing frame (51) are on the same side, the buckle flap (52) is hinged to the buckle fixing frame (51), and when the buckle flap (52) rotates relative to the fixing frame (51), the end of the buckle flap (52) moves in a direction close to or away from the fixing buckle (53).
3. The waterproof car top junction box for an elevator according to claim 2, characterized in that: A sealing strip (12) is provided at the connection between the door panel (3) and the box body (1).
4. The waterproof car top junction box for an elevator according to claim 2, characterized in that: The connection between the box body (1) and the buckle fixing frame (51) and the connection between the door panel (3) and the fixing buckle (53) are both provided with rubber gaskets.
5. The waterproof car top junction box for an elevator according to claim 1, characterized in that: The fixing bracket (6) is an L-shaped bracket, and a long hole (61) is opened on the long side of the L-shaped bracket; a screw is arranged in the long hole (61), and is connected to the outer plate (101) through the screw.
Citation Information
Patent Citations
Cable distribution box for railway electric power engineering
CN209545124U
Waterproof car roof junction box for elevator
CN211830064U