Automatic soil sampling drill
By designing an automated up-lever mechanism and flip mechanism on the drill rig, the problem of low efficiency in drill rod replacement of traditional drill rigs is solved, and more efficient drilling operations and safe handling of contaminated places are achieved.
Patent Information
- Application Number
- CN201911420832.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2039-12-31
AI Technical Summary
Traditional drilling rigs have low efficiency in drilling rod replacement and cannot meet the drilling and picking needs of complex sites, especially in contaminated sites, where there are problems such as non-sealing and low-bar picking efficiency.
An automatic soil sampling drill rig is designed, using an up-lever mechanism to automatically replace the drill rod, including a drill rod chamber, a sliding mechanism and a finger clamp mechanism. The direction of the sampling device is adjusted through the flip mechanism to adapt to different terrain.
It improves the efficiency and automation level of drill rod replacement, expands the scope of application of drilling rigs, and can safely and effectively drill soil in polluted places, improving work efficiency and safety.
Smart Images

Figure CN111122232B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of drilling machines, in particular to an automatic soil sampling drilling machine. Background Art
[0002] Drilling rigs are used to drill soil. The traditional domestic sampling drills have relatively single functions and cannot meet the drilling requirements of various sites, not to mention drilling in contaminated sites. They have limitations such as being not airtight and having low rod extraction efficiency. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic soil sampling drill rig, which is provided with a rod-lifting mechanism capable of automatically replacing a drill rod, thereby improving the automation level and solving the problem of low drill rod replacement efficiency of existing drill rigs.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] The automatic soil sampling drill comprises a vehicle chassis, the vehicle chassis is provided with a turning mechanism, and the turning mechanism is drivingly connected to the sampling device;
[0006] The sampling device comprises an upper rod mechanism, which comprises a drill rod chamber, a sliding mechanism and a finger clamping mechanism;
[0007] The drill rod compartment is provided with a dividing plate, and the dividing plate is provided with a clamping part;
[0008] The finger clamping mechanism is drivingly connected with the sliding mechanism, and the finger clamping mechanism is provided with a finger clamping part.
[0009] Therefore, the flipping mechanism can adjust the direction of the sampling device, which can be set in an inclined direction or a vertical direction, usually in a vertical direction. When drilling soil, the flipping mechanism drives the sampling device to be placed vertically, and the drill rod compartment can hold multiple drill bits of different specifications. The drill rod can be replaced through the cooperation of the sliding mechanism and the clamping mechanism, thereby improving the application scope and automation level of the drilling rig and improving work efficiency. The sampling device is set on the chassis of the vehicle body, which can sample contaminated places and solve the problem of low drill rod replacement efficiency.
[0010] In some embodiments, the finger clamping mechanism further includes a finger clamping oil cylinder and a frame, the middle portion of the finger clamping portion is hinged to the frame, and the finger clamping oil cylinder is hinged to the end portion of the finger clamping portion;
[0011] The inner side of the front section of the finger clamping part is in an arc shape and is provided with anti-slip grooves.
[0012] Thus, the telescopic movement of the clamping finger oil cylinder drives the clamping finger to open and close, and the curved surface and anti-slip pattern facilitate clamping the drill rod.
[0013] In some embodiments, the sliding mechanism includes a sliding oil cylinder and a sliding frame, and the output end of the sliding oil cylinder is hinged to the sliding frame;
[0014] The bracket is provided with a mounting hole, the mounting hole is provided with a pin body, one end of the pin body extends toward the sliding frame to form a guide portion, and the sliding frame is provided with a guide groove matched with the guide portion.
[0015] Therefore, the sliding oil cylinder drives the sliding frame to move, thereby driving the finger clamping mechanism to move, and the setting of the guide part and the guide groove improves the sliding accuracy.
[0016] In some embodiments, the clamping portion includes a clamping block and an elastic member, a rod receiving opening is provided at the edge of the dividing plate, the clamping block is hinged to the rod receiving opening oppositely, the front section of the clamping block is arc-shaped, the rear section of the clamping block is connected to the elastic member, the rear sections of the two opposite clamping blocks are provided with a movable bolt body, and the elastic member is mounted on the bolt body in a compressed state.
[0017] Therefore, the elastic member is a spring, the rod receiving opening is used to receive the drill rod, the clamping block clamps the drill rod under the elastic force of the elastic member, and the elastic force sets the opening of the clamping block to facilitate the installation and replacement of the drill rod.
[0018] In some embodiments, the drill rod magazine also includes a baffle, a support plate and a center rod, the center rod is drive-connected to the output shaft of the second motor, the dividing plate is linked to the center rod, a baffle is provided at the end of the center rod close to the second motor, a support plate is provided at the end of the center rod away from the second motor, the support plate is provided with a limit plate, and the limit plate is provided with a limit opening corresponding to the rod receiving opening.
[0019] Thus, the support plate and the baffle plate can protect the drill rod, and the limit plate can further fix the position of the drill rod.
[0020] In some embodiments, the sampling device further comprises a detection frame, a power mechanism, a clamping mechanism and a winch lifting mechanism;
[0021] One side of the detection frame is drivingly connected to the turning mechanism, and the other side of the detection frame is provided with a power mechanism, a clamping mechanism and a winch lifting mechanism.
[0022] Therefore, the power mechanism is used to drive the working drill rod to rotate, the clamping mechanism is used to clamp the working drill rod, and the winch lifting mechanism is used to lift the drilled soil.
[0023] In some embodiments, the flipping mechanism includes a flipping frame and a flipping cylinder, the bottom of the flipping frame is hinged to the vehicle chassis, the top of the flipping frame is hinged to the output end of the flipping cylinder, the cylinder end of the flipping cylinder is hinged to the vehicle chassis, and the flipping frame is connected to the sampling device.
[0024] Thus, the turning frame, the turning cylinder and the vehicle chassis are hinged in sequence to form a connecting rod structure, and the telescopic movement of the turning cylinder drives the angle change of the turning frame to realize the switching of the sampling device between the horizontal and vertical directions.
[0025] In some embodiments, the power mechanism includes a hydraulic motor and a reducer, and the output end of the reducer is drivingly connected to the drill pipe.
[0026] Therefore, the power mechanism is connected to the detection frame through the guide rail slider structure, so that the power mechanism can move up and down, thereby driving the drill rod to move up and down; the hydraulic motor transmits power to the working drill rod through the reducer, driving the working drill rod to rotate.
[0027] In some embodiments, the clamping mechanism includes a dynamic clamping block and a static clamping block, and the dynamic clamping block is drivingly connected to the clamping cylinder.
[0028] Thus, the movable clamping block can rotate relative to the static clamping block under the drive of the clamping oil cylinder, so that the working drill rod is connected to the power mechanism.
[0029] In some embodiments, the winch lifting mechanism includes a winch motor, a wire rope and a salvage piece, the output end of the winch motor is linked to the rotating wheel, one end of the wire rope is wound around the rotating wheel, and the other end of the wire rope is connected to the salvage piece.
[0030] Thus, the winch motor is a hydraulic motor, which can drive the wire rope to lift the soil in the salvaged part upwards.
[0031] The beneficial effects of the present invention are as follows: the drill rod bin of the upper rod mechanism can hold drill rods of various specifications to meet different drilling requirements; the cooperation of the sliding mechanism and the clamping finger mechanism realizes the automatic replacement of the drill rods and improves the work efficiency; and a supporting plate and a baffle are provided to form a space for protecting the drill rods, and the limit plate further fixes the drill rods;
[0032] Furthermore, a flip mechanism is provided to adjust the angle of the sampling device, which can adapt to drilling operations in complex terrains such as inclinations, and the sampling device can be folded horizontally when not in operation for easy protection and storage; the clamping mechanism has a certain floating function to reduce damage to the drill rod thread;
[0033] Finally, the sampling device is arranged on the vehicle body and can move with the vehicle body, so as to perform drilling operations on polluted places and the like, thereby improving the drilling safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is an axonometric structural diagram of the automatic soil sampling drill of the present invention;
[0035] Figure 2 A front view of the automatic soil sampling drill of the present invention;
[0036] Figure 3 It is a structural diagram of the turning mechanism of the automatic soil sampling drill of the present invention;
[0037] Figure 4 It is a structural diagram of the upper rod mechanism of the automatic soil sampling drill of the present invention;
[0038] Figure 5 It is a structural diagram of a dividing plate of the automatic soil sampling drill of the present invention;
[0039] Figure 6 It is a structural diagram of the sliding mechanism of the automatic soil sampling drill of the present invention;
[0040] Figure 7 It is a structural diagram of the finger clamping mechanism of the automatic soil sampling drill of the present invention;
[0041] Figure 8 It is a structural diagram of the clamping mechanism of the automatic soil sampling drill of the present invention;
[0042] Among them: 1-body chassis; 2-turning mechanism; 21-turning frame; 22-turning cylinder; 3-sampling device; 31-detection frame; 4-power mechanism; 5-clamping mechanism; 51-dynamic clamping block; 52-static clamping block; 6-rod-lifting mechanism; 61-drill rod bin; 611-dividing plate; 6111-rod receiving port; 612-clamping part; 6121-clamping block; 6122-elastic member; 6123-bolt body; 613-center rod; 614-clamping block; 614-elastic member; 614-clamping block ... 14-baffle; 615-support plate; 6151-limiting plate; 616-first motor; 62-sliding mechanism; 621-sliding cylinder; 622-sliding frame; 6221-guide groove; 63-finger clamping mechanism; 631-finger clamping part; 632-finger clamping cylinder; 633-frame; 634-rotating shaft; 64-bracket; 641-pin body; 6411-guide part; 642-mounting hole; 7-winch lifting mechanism; 8-covering part. DETAILED DESCRIPTION
[0043] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0044] refer to Figures 1 to 8 The automatic soil sampling drill comprises a vehicle chassis 1, the vehicle chassis 1 is provided with a turning mechanism 2, and the turning mechanism 2 is drivingly connected to a sampling device 3;
[0045] The sampling device 3 includes an upper rod mechanism 6, and the upper rod mechanism 6 includes a drill rod magazine 61, a sliding mechanism 62 and a clamping finger mechanism 63;
[0046] The drill rod magazine 61 is provided with a dividing plate 611, and the dividing plate 611 is provided with a clamping portion 612;
[0047] The finger clamping mechanism 63 is drivingly connected to the sliding mechanism 62 , and the finger clamping mechanism 63 is provided with a finger clamping portion 631 .
[0048] Further, the finger clamping mechanism 63 further includes a finger clamping oil cylinder 632 and a frame 633, the middle portion of the finger clamping portion 631 is hinged to the frame 633, and the finger clamping oil cylinder 632 is hinged to the end portion of the finger clamping portion 631;
[0049] The inner side of the front section of the clamping finger portion 631 is in an arc shape and is provided with anti-slip grooves.
[0050] To further explain, the finger clamping mechanism 63 further includes a rotating shaft 634 and a second motor. The output end of the second motor is drivingly connected to the rotating shaft 634 , and the rotating shaft 634 is linked to the finger clamping portion 631 .
[0051] To further illustrate, the sliding mechanism 62 includes a sliding oil cylinder 621 and a sliding frame 622, and the output end of the sliding oil cylinder 621 is hinged to the sliding frame 622;
[0052] The bracket 64 is provided with a mounting hole 642 , and a pin body 641 is provided in the mounting hole 642 . One end of the pin body 641 extends toward the sliding frame 622 to form a guide portion 6411 . The sliding frame 622 is provided with a guide groove 6221 matched with the guide portion 6411 .
[0053] To further explain, the clamping portion 612 includes a clamping block 6121 and an elastic member 6122, a rod receiving opening 6111 is provided at the edge of the dividing plate 611, the clamping block 6121 is hinged to the rod receiving opening 6111 oppositely, the front section of the clamping block 6121 is arc-shaped, the rear section of the clamping block 6121 is connected to the elastic member 6122, the rear sections of the two opposite clamping blocks 6121 are provided with a movable bolt body 6123, and the elastic member 6122 is mounted on the bolt body 6123 in a compressed state.
[0054] Further description, the drill rod magazine 61 also includes a baffle 614, a support plate 615 and a center rod 613. The center rod 613 is drivingly connected to the output shaft of the second motor. The dividing plate 611 is linked to the center rod 613. A baffle 614 is provided at the end of the center rod 613 close to the second motor, and a support plate 615 is provided at the end of the center rod 613 away from the second motor. The support plate 615 is provided with a limit plate 6151, and the limit plate 6151 is provided with a limit opening corresponding to the rod receiving opening 6111.
[0055] To further illustrate, the sampling device 3 also includes a detection frame 31, a power mechanism 4, a clamping mechanism 5 and a winch lifting mechanism 7;
[0056] One side of the detection frame 31 is drivingly connected to the turning mechanism 2 , and the other side of the detection frame 31 is provided with a power mechanism 4 , a clamping mechanism 5 and a winch lifting mechanism 7 .
[0057] To further explain, the flipping mechanism 2 includes a flipping frame 21 and a flipping cylinder 22. The bottom of the flipping frame 21 is hinged to the vehicle chassis 1, the top of the flipping frame 21 is hinged to the output end of the flipping cylinder 22, the cylinder end of the flipping cylinder 22 is hinged to the vehicle chassis 1, and the flipping frame 21 is connected to the sampling device 3.
[0058] To further explain, the power mechanism 4 includes a hydraulic motor and a reducer, and the output end of the reducer is drivingly connected to the drill pipe.
[0059] To further explain, the clamping mechanism 5 includes a dynamic clamping block 51 and a static clamping block 52, and the dynamic clamping block 51 is drivingly connected to the clamping cylinder.
[0060] To further explain, the winch lifting mechanism 7 includes a winch motor, a wire rope and a salvage piece. The output end of the winch motor is linked to a rotating wheel, one end of the wire rope is wound around the rotating wheel, and the other end of the wire rope is connected to the salvage piece.
[0061] To further explain, the vehicle chassis 1 is also provided with a diesel engine and wheels, and the vehicle body is installed with a covering member 8 .
[0062] Working principle:
[0063] The vehicle body can move under the drive of the diesel engine. A flip mechanism 2 is provided at the front of the vehicle chassis 1. The flip frame 21 of the flip mechanism 2 can adjust the angle under the drive of the flip cylinder 22. The flip frame 21 is connected to the detection frame 31 of the detection device. In the non-working state, the sampling device 3 can be placed obliquely above the vehicle chassis 1. In the working state, the sampling device 3 is placed vertically or tilted at other angles so that the drill rod can drill samples of soil, etc.
[0064] The hydraulic motor of the power mechanism 4 transmits power to the working drill rod through the reducer, and the power mechanism 4 realizes up and down movement through the guide rail slider structure arranged on the detection frame 31 in cooperation with the lifting cylinder, thereby driving the workpiece drill rod to move up and down to drill the soil.
[0065] On both sides below the power mechanism 4, there are upper rod mechanisms 6 for replacing drill rods. The upper rod mechanism 6 includes a drill rod bin 61, a sliding mechanism 62 and a clamping finger mechanism 63. The indexing plate 611 of the drill rod bin 61 can place the drill rod and clamp it with a clamping part 612. The clamping block 6121 of the clamping part 612 clamps the drill rod through elastic parts 6122 such as springs, which is conducive to drill rod replacement and reliable clamping. The sliding mechanism 62 can drive the clamping finger mechanism 63 to move away from and close to the drill rod bin 61. The clamping finger mechanism 63 can rotate under the drive of the second motor and can clamp and release the drill rod under the drive of the clamping finger cylinder 632, thereby realizing automatic replacement of the drill rod, improving the efficiency of drill rod replacement, and reducing manpower.
[0066] The first motor 616 and the second motor are both hydraulic motors, which are provided with encoders and angle sensors, and can accurately transmit. The above hydraulic motors, encoders and angle sensors are all prior art and are only applied here.
[0067] The clamping mechanism 5 is used to further clamp the working drill rod. The dynamic clamping block 51 can rotate under the drive of the clamping cylinder and is buckled with the static clamping block 52. The threaded connection with the working drill rod and the release from the power mechanism are realized by rotation. The dynamic clamping block 51 is provided with a floating structure such as a spring, so that the working drill rod can adjust the force and reduce the damage to the drill rod thread.
[0068] The hoisting motor of the hoisting lifting mechanism 7 is arranged above the power mechanism 4 and is connected to the salvage piece through a wire rope. The salvage piece can store the drilled soil and lift the soil in the inner tube of the drill rod upward.
[0069] The exterior of the vehicle body is provided with a covering member 8 for isolating the vehicle body from rain and dust, and making the drilling rig stylish, technological and beautiful.
[0070] The drilling rig is also equipped with a variety of sensors, such as pressure, flow, displacement, angle, speed, rotation angle, image and other sensors and programmable logic PLC controllers, which can sense and process changes in the surrounding environment to adjust the output power of the diesel engine to adapt to different working conditions and achieve energy saving and environmental protection; and can sense various emergencies (such as people, large rocks, etc.) in the surrounding area to ensure the safety of the drilling rig and people. The above sensors and PLC controllers are all existing technologies.
[0071] The movement of each mechanism is controlled by a program, and a gyroscope is provided to detect the angle of the sampling device 3, so that the soil drilling operation can be performed accurately and automatically, greatly improving the work efficiency and automation level.
[0072] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the invention.
Claims
1. Automatic soil sampling drill, characterized in that: It comprises a vehicle chassis (1), wherein the vehicle chassis (1) is provided with a turning mechanism (2), and the turning mechanism (2) is drivingly connected to a sampling device (3); The sampling device (3) comprises an upper rod mechanism (6), and the upper rod mechanism (6) comprises a drill rod magazine (61), a sliding mechanism (62) and a finger clamping mechanism (63); The drill rod magazine (61) is provided with a dividing plate (611), and the dividing plate (611) is provided with a clamping portion (612); The finger clamping mechanism (63) is drivingly connected to the sliding mechanism (62), and the finger clamping mechanism (63) is provided with a finger clamping portion (631); The finger clamping mechanism (63) further comprises a finger clamping oil cylinder (632) and a frame (633); the middle portion of the finger clamping portion (631) is hinged to the frame (633); the finger clamping oil cylinder (632) is hinged to the end portion of the finger clamping portion (631); the sliding mechanism (62) can drive the finger clamping mechanism (63) to move away from and toward the drill rod magazine (61); the finger clamping mechanism (63) can rotate under the drive of the second motor, and can clamp and release the drill rod under the drive of the finger clamping oil cylinder (632); The turning mechanism (2) comprises a turning frame (21) and a turning cylinder (22); the bottom of the turning frame (21) is hinged to the vehicle chassis (1); the top of the turning frame (21) is hinged to the output end of the turning cylinder (22); the cylinder end of the turning cylinder (22) is hinged to the vehicle chassis (1); and the turning frame (21) is connected to the sampling device (3); In a non-working state, the sampling device (3) is placed obliquely above the vehicle chassis (1); in a working state, the sampling device (3) is placed vertically or tilted so that the drill rod can drill samples from the soil; The sampling device (3) further comprises a detection frame (31), a power mechanism (4), a clamping mechanism (5) and a winch lifting mechanism (7); upper rod mechanisms (6) are provided on both sides below the power mechanism (4); One side of the detection frame (31) is drivingly connected to the turning mechanism (2), and the other side of the detection frame (31) is provided with the power mechanism (4), the clamping mechanism (5) and the winch lifting mechanism (7); The power mechanism (4) is capable of driving the working drill rod to move up and down; The clamping mechanism (5) is used to clamp a working drill rod; the clamping mechanism (5) comprises a dynamic clamping block (51) and a static clamping block (52); the dynamic clamping block (51) is drivingly connected to a clamping oil cylinder; The winch lifting mechanism (7) lifts the soil in the inner tube of the working drill rod upwards for salvage.
2. The automatic soil sampling drill according to claim 1, characterized in that: The inner side of the front section of the clamping finger portion (631) is in an arc shape and is provided with anti-slip grooves.
3. The automatic soil sampling drill according to claim 1, characterized in that: The sliding mechanism (62) comprises a sliding oil cylinder (621) and a sliding frame (622), and the output end of the sliding oil cylinder (621) is hinged to the sliding frame (622); The upper rod mechanism (6) further comprises a bracket (64), the bracket (64) being provided with a mounting hole (642), the mounting hole (642) being provided with a pin body (641), one end of the pin body (641) extending toward the sliding frame (622) to form a guide portion (6411), and the sliding frame (622) being provided with a guide groove (6221) matching the guide portion (6411).
4. The automatic soil sampling drill according to claim 1, characterized in that: The clamping portion (612) includes a clamping block (6121) and an elastic member (6122); a rod receiving opening (6111) is provided at the edge of the dividing plate (611); the clamping block (6121) is hingedly connected to the rod receiving opening (6111) opposite to the clamping block (6121); a front section of the clamping block (6121) is arc-shaped; a rear section of the clamping block (6121) is connected to the elastic member (6122); a movable bolt body (6123) is provided at the rear sections of the two opposite clamping blocks (6121); and the elastic member (6122) is fitted onto the bolt body (6123) in a compressed state.
5. The automatic soil sampling drill according to claim 4, characterized in that: The drill rod magazine (61) further comprises a baffle (614), a supporting plate (615) and a center rod (613); the center rod (613) is drivingly connected to the output shaft of the second motor; the dividing plate (611) is linked to the center rod (613); the baffle (614) is provided at the end of the center rod (613) close to the second motor; the supporting plate (615) is provided at the end of the center rod (613) away from the second motor; the supporting plate (615) is provided with a limiting plate (6151); and the limiting plate (6151) is provided with a limiting opening corresponding to the rod receiving opening (6111).
6. The automatic soil sampling drill according to claim 1, characterized in that: The power mechanism (4) comprises a hydraulic motor and a reducer, and the output end of the reducer is drivingly connected to the drill rod.
7. The automatic soil sampling drill according to claim 1, characterized in that: The hoisting mechanism (7) comprises a hoisting motor, a steel wire rope and a salvaging piece. The output end of the hoisting motor is linked to a rotating wheel. One end of the steel wire rope is wound around the rotating wheel, and the other end of the steel wire rope is connected to the salvaging piece.
Citation Information
Patent Citations
Automatic rod replacing device of underground drill rig for mines
CN105239938A
Oilfield automatic pipe fitting wellhead centering method and device
CN108104741A
Sampling drill
CN202731742U
Automatic soil sampling drilling machine
CN211717818U