A coiled material baking test device
By designing a pallet with adjustable movement speed, a lateral movement of the splash gun and a pressure-adjustable press roller assembly, the inconsistency caused by human factors in the roll baking test is solved, and the objectivity and accuracy of the roll baking test is achieved.
Patent Information
- Application Number
- CN201911396418.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2039-12-30
AI Technical Summary
In the existing roll baking test, human factors lead to inconsistent baking status of the roll, making it difficult to ensure the fairness and accuracy of the test. The main problems include the difficulty of constant flame and roll distance, residence time, movement speed and pressure.
A coil baking test device is designed, including a pallet with adjustable moving speed, a laterally movable musket, a pressure-adjustable roller and an adjustable positional musket assembly, which accurately controls the residence time, movement speed and pressure of the flame on the surface of the coil through a motor drive and transmission system.
The objectivity and accuracy of the roll baking test is achieved, ensuring uniform heating of the rolls everywhere, and improving the reliability of the test results.
Smart Images

Figure CN111122433B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of coil testing instruments, and more specifically, relates to a coil baking test device. Background Art
[0002] In the past, when testing the baking of waterproof coils, first, an operator needed to hold a blowtorch by hand and move it back and forth at a certain distance above the waterproof coil for heating. Then, after the surface of the waterproof coil presented a molten state, the blowtorch was removed. Finally, an apparent evaluation was carried out on the surface of the baked coil.
[0003] In the past, when testing the hot melt bonding of waterproof coils, first, an operator needed to hold a flame blowtorch by hand and heat the waterproof coil back and forth. Then, after the coil presented a molten state, the coil was rolled and laid on a concrete base layer, and at the same time, a certain pressure was applied to the other side of the coil to expel the air between the coil and the base layer and ensure firm bonding between the coil and the base layer. After the temperature of the waterproof coil dropped to the required temperature, a bonding performance test was carried out on it.
[0004] The existing coil baking tests have the following disadvantages: (1) It is difficult to keep the distance between the hand-held blowtorch head and the coil constant; (2) The residence time of the flame on the surface of the coil is manually controlled, with a large error; (3) The moving speed of the flame on the surface of the coil is manually controlled and it is difficult to maintain a constant speed; (4) The size of the flame is manually controlled and it is difficult to be constant; (5) During the hot melt bonding process of the coil, it is difficult to keep a constant and uniform speed when the coil is rolled. Therefore, the subjective factors of the operator in the existing coil baking tests will cause different baking states of the coil, making it difficult to ensure fairness and accuracy in the coil performance test. Summary of the Invention
[0005] The object of the present invention is to provide a coil baking test device to address the deficiencies in the prior art. The device has a tray with adjustable moving speed and a blowtorch that can move along the transverse direction of the coil and has adjustable moving speed, which can control the residence time of the flame on the surface of the coil. It also has a pressure roller with adjustable pressure magnitude to ensure the same pressure on all parts of the coil, and a blowtorch with adjustable position and direction to control the distance between the flame and the surface of the coil, improving the objectivity and accuracy of the coil test.
[0006] To achieve the above object, the present invention provides a coil baking test device, comprising:
[0007] A chassis, including two linear brackets arranged in parallel. One end of the two linear brackets is provided with a coil shaft mounting bracket, the other end is provided with a cross beam, and a transverse sliding mechanism mounting bracket perpendicular to the linear brackets is arranged in the middle of the two linear brackets;
[0008] A longitudinal sliding mechanism, arranged on the chassis;
[0009] a tray, arranged on the longitudinal sliding mechanism, and sliding along the two linear brackets under the drive of the longitudinal sliding mechanism;
[0010] a flamethrower assembly, the flamethrower assembly being mounted on the transverse sliding mechanism mounting frame and capable of transversely moving above the tray;
[0011] The coil shaft assembly is detachably and rotatably mounted on the coil shaft mounting frame.
[0012] Optionally, the longitudinal sliding mechanism includes:
[0013] Two longitudinal slide rails are provided on the upper sides of the two linear brackets and are slidably connected to the tray;
[0014] A first drive assembly includes a first drive motor and a first reducer connected to an output end of the first drive motor;
[0015] The longitudinal transmission assembly includes two first sprockets arranged on the side of one of the linear brackets, the two first sprockets are connected by a first chain transmission, one of the first sprockets is connected to the output end of the first reducer, and a first connecting member is provided on the outside of the tray, and the first connecting member is detachably connected to the first chain.
[0016] Optionally, the longitudinal sliding mechanism includes:
[0017] Two longitudinal slide rails are provided on the upper sides of the two linear brackets and are slidably connected to the tray;
[0018] A first drive assembly includes a first drive motor and a first reducer connected to an output end of the first drive motor;
[0019] Longitudinal transmission assembly, including:
[0020] A first screw rod is provided through the middle of the beam and is arranged parallel to the two linear brackets;
[0021] a threaded seat, disposed on the lower side of the tray, engaged with the first screw rod, and the tray being connected to the threaded seat;
[0022] One end of the first screw rod is connected to the output end of the first reducer.
[0023] Optionally, a transverse sliding assembly is further included, and the transverse sliding assembly drives the flamethrower assembly to move transversely above the tray.
[0024] Optionally, there are two transverse sliding mechanism mounting frames; the transverse sliding assembly includes:
[0025] Two transverse slide rails, each transverse slide rail is arranged on one of the transverse sliding mechanism mounting brackets;
[0026] Two transverse slideways, arranged on the tops of the two transverse slide rails;
[0027] The second driving component includes a second driving motor and a second speed reducer connected to the output end of the second driving motor;
[0028] The transverse transmission component includes two second sprockets arranged on the side of one of the transverse slide rails, the two second sprockets are connected by a second chain, and one of the second sprockets is connected to the output end of the second speed reducer;
[0029] The blowtorch assembly includes:
[0030] Two blowtorch mounting seats, each blowtorch mounting seat is arranged on one of the transverse slideways and is slidably connected to the transverse slideway, a second connecting piece is arranged on the outside of one of the blowtorch mounting seats, and the second connecting piece is detachably connected to the second chain;
[0031] The blowtorch mounting beam is rotatably mounted between the two blowtorch mounting seats, and a plurality of blowtorch mounting positions are arranged on the blowtorch mounting beam;
[0032] The blowtorch, the rear end of the blowtorch is rotatably connected with a mounting rod, and the mounting rod is mounted in the blowtorch mounting position.
[0033] Optionally, the transverse sliding component includes:
[0034] One transverse slide rail, arranged on the upper side of the transverse sliding mechanism mounting bracket;
[0035] One transverse slideway, arranged on the top of the transverse slide rail;
[0036] The second driving component includes a second driving motor and a second speed reducer connected to the output end of the second driving motor;
[0037] The transverse transmission component includes a second lead screw mounting bracket arranged on the upper side of the transverse slide rail, a second lead screw is arranged in the second lead screw mounting bracket, and one end of the second lead screw is connected to the output end of the second speed reducer;
[0038] The blowtorch assembly includes:
[0039] The blowtorch mounting seat is slidably mounted on the upper side of the transverse slideway, and a threaded hole meshing with the second lead screw is opened inside the blowtorch mounting seat;
[0040] The blowtorch sliding rod, one end is mounted on one side of the blowtorch mounting seat, and the other end is suspended;
[0041] A blowtorch slider is sleeved on the blowtorch sliding rod, and a blowtorch mounting position is provided on one side of the blowtorch slider;
[0042] A blowtorch, the rear end of the blowtorch is rotatably connected with a mounting rod, and the mounting rod is mounted in the blowtorch mounting position.
[0043] Optionally, the coiled material shaft assembly includes:
[0044] A coiled material roller shaft, which is detachably and rotatably mounted at the upper end of the coiled material shaft mounting frame;
[0045] A coiled material roller is sleeved outside the coiled material roller shaft, and the coiled material roller is used for winding a coiled material test piece.
[0046] Optionally, it further includes a pressure roller and a pair of pressure roller mounting assemblies, and the pressure roller mounting assembly includes:
[0047] A pressure roller bracket, which is arranged on the outer side of the middle part of the linear bracket;
[0048] A pressure roller shaft mounting block, which is arranged in the pressure roller bracket;
[0049] A pressure roller shaft, which is rotatably mounted in the pressure roller shaft mounting block and is arranged in the horizontal direction;
[0050] Both ends of the pressure roller are respectively sleeved on one of the pressure roller shafts.
[0051] Optionally, the pressure roller bracket includes:
[0052] Two columns, which are connected with the linear bracket, slideways are arranged on the inner sides of the two columns, and both sides of the pressure roller shaft mounting block are slidably connected with the slideways;
[0053] A cover plate, which is detachably mounted on the upper ends of the two columns, and a guiding hole is formed in the middle of the cover plate;
[0054] A guiding rod, which is slidably penetrated in the guiding hole;
[0055] A pressing plate, which is arranged at the lower end of the guiding rod, and the pressing plate is arranged on the upper side of the pressure roller shaft mounting block;
[0056] A spring, which is connected between the lower surface of the cover plate and the upper surface of the pressing plate and is sleeved outside the guiding rod.
[0057] Optionally, it further includes a control unit for controlling the operation of the first driving motor.
[0058] The present invention provides a coiled material baking test device, and its beneficial effects are as follows:
[0059] 1. The test device has a longitudinal sliding mechanism that can drive the tray and the coil to move at a controllable speed, facilitating the control of the residence time of the flame on the surface of the coil.
[0060] 2. The test device has a transverse sliding assembly that can drive the blowtorch assembly to move along the transverse direction of the coil at a controllable speed, ensuring that the heating degree of each part of the coil is the same.
[0061] 3. The test device has a blowtorch assembly that can adjust the flame spraying position and direction, facilitating the control of the distance between the flame and the surface of the coil and being applicable to different coil tests.
[0062] 4. The test device is easy to use and operate simply, which can improve the objectivity and accuracy of the coil baking test.
[0063] Other features and advantages of the present invention will be described in detail in the following specific implementation part. Description of the Drawings
[0064] By describing the exemplary embodiments of the present invention in more detail in conjunction with the drawings, the above and other objects, features, and advantages of the present invention will become more obvious. Among them, in the exemplary embodiments of the present invention, the same reference numerals generally represent the same components.
[0065] Figure 1 The three-dimensional structural schematic diagram of a coil baking test device according to Embodiment 1 of the present invention is shown.
[0066] Figure 2 The top-view structural schematic diagram of a coil baking test device according to Embodiment 1 of the present invention is shown.
[0067] Figure 3 The three-dimensional structural schematic diagram of a coil baking test device according to Embodiment 2 of the present invention is shown.
[0068] Figure 4 The top-view structural schematic diagram of a coil baking test device according to Embodiment 2 of the present invention is shown.
[0069] Figure 5 The left-view structural schematic diagram of a coil baking test device according to Embodiment 2 of the present invention is shown.
[0070] Description of the Reference Numerals:
[0071] 1. Linear bracket; 2. Coil shaft mounting bracket; 3. Cross beam; 4. Transverse sliding mechanism mounting bracket; 5. Tray; 6. Longitudinal slide rail; 7. First drive motor; 8. First reducer; 9. First sprocket; 10. First chain; 11. First connecting piece; 12. Transverse slide rail beam; 13. Transverse slide rail; 14. Second drive motor; 15. Second reducer; 16. Second sprocket; 17. Second chain; 18. Blowtorch mounting seat; 19. Second connecting piece; 20. Blowtorch mounting beam; 21. Blowtorch mounting position; 22. Blowtorch; 23. Mounting rod; 24. Coil roller shaft; 25. Coil roller; 26. Pressure roller bracket; 27. Pressure roller shaft mounting block; 28. Pressure roller shaft; 29. Pressure roller; 30. Column; 31. Slideway; 32. Cover plate; 33. Guide rod; 34. Pressure plate; 35. Spring; 36. First lead screw; 37. Threaded seat; 38. Second lead screw; 39. Blowtorch sliding rod; 40. Blowtorch slider; 41. Coil test piece. Detailed implementation mode
[0072] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0073] The present invention provides a coil baking test device, including:
[0074] A chassis, including two linear brackets arranged in parallel. One end of the two linear brackets is provided with a coil shaft mounting bracket, and the other end is provided with a cross beam. The middle of the two linear brackets is provided with a transverse sliding mechanism mounting bracket perpendicular to the linear brackets;
[0075] A longitudinal sliding mechanism, arranged on the chassis;
[0076] A tray, arranged on the longitudinal sliding mechanism and sliding along the two linear brackets under the drive of the longitudinal sliding mechanism;
[0077] A blowtorch assembly, arranged on the transverse sliding mechanism mounting bracket and capable of moving horizontally above the tray;
[0078] A coil shaft assembly, detachably and rotatably mounted on the coil shaft mounting bracket.
[0079] Specifically, the tray is used to place the coil specimen. The longitudinal sliding mechanism can drive the tray and the coil specimen in the tray to slide along the two linear brackets. The blowtorch assembly can be used to adjust the position and the flame spraying angle of the blowtorch. The blowtorch assembly moves horizontally above the tray to spray fire on the surface of the coil specimen on the tray. The moving speeds of both the tray and the blowtorch assembly can be controlled by the control unit, ensuring that the flame ejected by the blowtorch stays on the surface of the coil specimen for a constant time during the coil baking test, and the moving speed of the blowtorch relative to the coil specimen is constant, making the heat received by each position of the coil specimen as uniform as possible, and improving the objectivity and accuracy of the test results. The coil shaft assembly is used to wind the coil around the coil shaft when implementing the coil hot melt paving test.
[0080] Optionally, the longitudinal sliding mechanism includes:
[0081] Two longitudinal slide rails, arranged on the upper sides of the two linear brackets and slidably connected to the tray;
[0082] The first driving assembly, including a first driving motor and a first speed reducer connected to the output end of the first driving motor;
[0083] The longitudinal transmission assembly, including two first sprockets arranged on the side of one linear bracket, the two first sprockets are connected by a first chain drive, one first sprocket is connected to the output end of the first speed reducer, and a first connecting piece is arranged outside the tray, and the first connecting piece is detachably connected to the first chain.
[0084] Specifically, the setting of the two longitudinal slide rails can provide a guiding function for the longitudinal movement of the tray, making the movement of the tray smoother. The tray is connected to the first chain through the first connecting piece. The first driving motor drives the first sprocket to rotate through the first speed reducer, and the first chain moves in the longitudinal direction through the meshing of the two first sprockets, thereby driving the tray to move in the longitudinal direction.
[0085] Optionally, the longitudinal sliding mechanism includes:
[0086] Two longitudinal slide rails, arranged on the upper sides of the two linear brackets and slidably connected to the tray;
[0087] The first driving assembly, including a first driving motor and a first speed reducer connected to the output end of the first driving motor;
[0088] The longitudinal transmission assembly, including:
[0089] A first lead screw, passing through the middle of the cross beam and arranged parallel to the two linear brackets;
[0090] A threaded seat, arranged on the lower side of the tray and meshed with the first lead screw, and the tray is connected to the threaded seat;
[0091] One end of the first lead screw is connected to the output end of the first reduction gear.
[0092] Specifically, the first driving motor drives the first lead screw to rotate through the reduction gear. Through the cooperation of the first lead screw and the threaded seat, the tray can be driven to move along the axial direction of the first lead screw, thereby realizing the movement of the tray in the longitudinal direction.
[0093] Optionally, it further includes a transverse sliding assembly, and the transverse sliding assembly drives the blowtorch assembly to move horizontally above the tray.
[0094] Optionally, there are two mounting frames for the transverse sliding mechanism; the transverse sliding assembly includes:
[0095] Two transverse slide rail beams, and each transverse slide rail beam is arranged on one mounting frame of the transverse sliding mechanism;
[0096] Two transverse slide rails are arranged on the tops of the two transverse slide rail beams;
[0097] The second driving assembly includes a second driving motor and a second reduction gear connected to the output end of the second driving motor;
[0098] The transverse transmission assembly includes two second sprockets arranged on the side of one transverse slide rail beam. The two second sprockets are connected by a second chain drive, and one second sprocket is connected to the output end of the second reduction gear;
[0099] The blowtorch assembly includes:
[0100] Two blowtorch mounting seats, each blowtorch mounting seat is arranged on one transverse slide rail and is slidably connected to the transverse slide rail. A second connecting piece is arranged on the outside of one blowtorch mounting seat, and the second connecting piece is detachably connected to the second chain;
[0101] The blowtorch mounting beam is rotatably mounted between the two blowtorch mounting seats, and a plurality of blowtorch mounting positions are arranged on the blowtorch mounting beam;
[0102] The blowtorch, the rear end of the blowtorch is rotatably connected with a mounting rod, and the mounting rod is mounted in the blowtorch mounting position.
[0103] Specifically, the two transverse slide rails are slidably connected to the two flame spray gun mounting seats to provide a guide for the transverse movement of the flame spray gun assembly, and the second drive motor drives the second sprocket to rotate through the second reducer, and the engagement of the two second sprockets with the second chain causes the second chain to move along the transverse slide rail, and the flame spray gun mounting seat is connected to the second chain through the second connecting member, so that the second chain can drive the flame spray gun assembly to move along the transverse slide rail; the flame spray gun is installed on the flame spray gun mounting position on the flame spray gun mounting beam through a mounting rod. The setting of multiple flame spray gun mounting positions can facilitate the adjustment of the position of the flame spray gun, and the mounting rod can adjust the installation height within the flame spray gun mounting position, thereby adjusting the distance between the flame spray gun and the coiled material test piece.
[0104] Optionally, the lateral sliding assembly includes:
[0105] A transverse slide rail beam is provided on the upper side of the transverse slide mechanism mounting frame;
[0106] a transverse slide rail disposed on top of the transverse slide rail beam;
[0107] A second drive assembly includes a second drive motor and a second reducer connected to an output end of the second drive motor;
[0108] The transverse transmission assembly includes a second screw rod mounting bracket provided on the upper side of the transverse slide rail beam, a second screw rod passing through the second screw rod mounting bracket, and one end of the second screw rod connected to the output end of the second reducer;
[0109] The flamethrower kit includes:
[0110] The flamethrower mounting seat is slidably mounted on the upper side of the transverse slide rail, and a threaded hole engaged with the second screw rod is formed inside the flamethrower mounting seat;
[0111] A flamethrower sliding rod, one end of which is mounted on one side of the flamethrower mounting base and the other end is suspended in the air;
[0112] The flamethrower slide block is sleeved on the flamethrower slide rod, and a flamethrower mounting position is provided on one side of the flamethrower slide block;
[0113] The flamethrower gun has a mounting rod rotatably connected to its rear end, and the mounting rod is mounted in the flamethrower gun mounting position.
[0114] Specifically, the transverse slide rail is slidably connected to the flame spray gun mounting seat to provide a guide for the flame spray gun mounting seat. The second drive motor drives the second screw rod to rotate through the second reducer, and the flame spray gun mounting seat is driven to move along the screw rod through the engagement of the second screw rod with the threaded hole in the flame spray gun mounting seat; the flame spray gun is installed on the flame spray gun mounting position through the mounting rod and the mounting height can be adjusted to adjust the distance between the flame spray gun and the surface of the coiled material specimen. The flame spray gun slider can slide on the flame spray gun sliding rod to adjust the installation position of the flame spray gun.
[0115] Optionally, the coil shaft assembly includes:
[0116] A coil roller shaft, removably and rotatably mounted on the upper end of the coil shaft mounting bracket;
[0117] A coil roller, sleeved outside the coil roller shaft, and the coil roller is used for winding the coil test piece. Specifically, the coil roller shaft can rotate on the coil shaft mounting bracket and can be conveniently disassembled, and the coil roller can wind the coil test piece so as to supply the coil test piece through the rotation of the coil roller when implementing the hot melt paving test.
[0118] Optionally, it further includes a pressure roller and a pair of pressure roller mounting assemblies, and the pressure roller mounting assembly includes:
[0119] A pressure roller bracket, arranged on the outer side of the middle part of the linear bracket;
[0120] A pressure roller shaft mounting block, arranged inside the pressure roller bracket;
[0121] A pressure roller shaft, rotatably mounted inside the pressure roller shaft mounting block and arranged in the horizontal direction;
[0122] Both ends of the pressure roller are respectively sleeved on a pressure roller shaft.
[0123] Optionally, the pressure roller bracket includes:
[0124] Two columns, connected to the linear bracket, and slideways are arranged on the inner sides of the two columns, and both sides of the pressure roller shaft mounting block are slidably connected with the slideways;
[0125] A cover plate, removably mounted on the upper ends of the two columns, and a guiding hole is opened in the middle of the cover plate;
[0126] A guiding rod, slidably passing through the guiding hole;
[0127] A pressing plate, arranged at the lower end of the guiding rod, and the pressing plate is arranged on the upper side of the pressure roller shaft mounting block;
[0128] A spring, connected between the lower surface of the cover plate and the upper surface of the pressing plate, and sleeved outside the guiding rod.
[0129] Specifically, when implementing the coil hot melt paving test, wind the coil on the coil shaft, lay the base test piece in the tray, and then the pressure roller can press the baked coil test piece against the surface of the base test piece as the tray moves longitudinally, so that the pressing force received by the coil test piece is uniform, which is beneficial to the accuracy of the subsequent coil test piece bonding strength test; the pressure roller shaft mounting block can slide up and down between the two columns, and the pressing force can be applied to the pressure roller shaft mounting block through the pressing plate by the elastic force of the spring, and by changing the elastic force of the spring, the pressing force of the pressure roller on the coil test piece can be changed so as to adapt to the tests of different types of coil test pieces; the detachable cover plate can facilitate the removal of the pressure roller during the surface test of coil baking, and is flexible to use.
[0130] Optionally, it further includes a control unit for controlling the operation of the first drive motor.
[0131] Specifically, the control unit can set the rotation modes and speeds of the first drive motor and the second drive motor, and control the start and stop of the first drive motor and the second drive motor.
[0132] Embodiment 1
[0133] As Figure 1 and Figure 2 shown, the present invention provides a coil baking test device, including:
[0134] A chassis, including two linear brackets 1 arranged in parallel. One end of the two linear brackets 1 is provided with a coil shaft mounting bracket 2, the other end is provided with a cross beam 3, and a transverse sliding mechanism mounting bracket 4 perpendicular to the linear brackets 1 is arranged in the middle of the two linear brackets 1;
[0135] A longitudinal sliding mechanism, arranged on the chassis;
[0136] A tray 5, arranged on the longitudinal sliding mechanism and sliding along the two linear brackets 1 driven by the longitudinal sliding mechanism;
[0137] A blowtorch assembly, arranged on the transverse sliding mechanism mounting bracket 4 and capable of moving horizontally above the tray 5;
[0138] A coil shaft assembly, removably and rotatably mounted on the coil shaft mounting bracket 2.
[0139] In this embodiment, the longitudinal sliding mechanism includes:
[0140] Two longitudinal slide rails 6, arranged on the upper sides of the two linear brackets 1 and slidably connected to the tray 5;
[0141] A first drive assembly, including a first drive motor 7 and a first speed reducer 8 connected to the output end of the first drive motor 7;
[0142] A longitudinal transmission assembly, including two first sprockets 9 arranged on the side of one linear bracket 1. The two first sprockets 9 are connected by a first chain 10. One of the first sprockets 10 is connected to the output end of the first speed reducer 8. A first connecting member 11 is arranged outside the tray 5, and the first connecting member 11 is detachably connected to the first chain 10.
[0143] In this embodiment, it further includes a transverse sliding assembly, and the transverse sliding assembly drives the blowtorch assembly to move horizontally above the tray 5.
[0144] In this embodiment, there are two transverse sliding mechanism mounting brackets; the transverse sliding assembly includes:
[0145] Two transverse slide rail beams 12, each of which is arranged on a transverse sliding mechanism mounting bracket;
[0146] Two transverse slide rails 13, which are arranged on the tops of the two transverse slide rail beams 12;
[0147] The second driving assembly includes a second driving motor 14 and a second speed reducer 15 connected to the output end of the second driving motor 14;
[0148] The transverse transmission assembly includes two second sprockets 16 arranged on the side of one transverse slide rail beam 12. The two second sprockets 16 are connected by a second chain 17, and one second sprocket 16 is connected to the output end of the second speed reducer 15;
[0149] The blowtorch assembly includes:
[0150] Two blowtorch mounting seats 18, each of which is arranged on one transverse slide rail 13 and is slidably connected to the transverse slide rail 13. A second connecting piece 19 is arranged on the outside of one blowtorch mounting seat 18, and the second connecting piece 19 is detachably connected to the second chain 17;
[0151] The blowtorch mounting beam 20 is rotatably mounted between the two blowtorch mounting seats 18, and a plurality of blowtorch mounting positions 21 are arranged on the blowtorch mounting beam 20;
[0152] The blowtorch 22 has a mounting rod 23 rotatably connected to the rear end thereof, and the mounting rod 23 is mounted in the blowtorch mounting position 21.
[0153] In this embodiment, the coil shaft assembly includes:
[0154] The coil roller shaft 24 is detachably and rotatably mounted on the upper end of the coil shaft mounting bracket 2;
[0155] The coil roller 25 is sleeved outside the coil roller shaft 24, and the coil roller 25 is used for winding the coil specimen 41.
[0156] In this embodiment, it further includes a pressure roller and a pair of pressure roller mounting assemblies. The pressure roller mounting assembly includes:
[0157] The pressure roller bracket 26 is arranged on the outside of the middle part of the linear bracket 1;
[0158] The pressure roller shaft mounting block 27 is arranged in the pressure roller bracket 26;
[0159] The pressure roller shaft 28 is rotatably mounted in the pressure roller shaft mounting block 27 and is arranged in the horizontal direction;
[0160] Both ends of the pressure roller 29 are respectively sleeved on one pressure roller shaft 28.
[0161] In this embodiment, the pressure roller bracket includes:
[0162] Two upright columns 30 are connected to the linear bracket 1. Slideways are provided on the inner sides of the two upright columns 30, and both sides of the pressure roller shaft mounting block 27 are slidably connected to the slideways;
[0163] A cover plate 32 is detachably mounted on the upper ends of the two upright columns 30, and a guiding hole is provided in the middle of the cover plate 32;
[0164] A guiding rod 33 is slidably inserted into the guiding hole;
[0165] A pressing plate 34 is arranged at the lower end of the guiding rod 33, and the pressing plate 34 is arranged above the pressure roller shaft mounting block 27;
[0166] A spring 35 is connected between the lower surface of the cover plate 32 and the upper surface of the pressing plate 34, and is sleeved outside the guiding rod 33.
[0167] In this embodiment, a control unit is further included, which is used to control the operation of the first driving motor 7.
[0168] In summary, when the coil baking test device provided by the present invention is used, during the coil baking test, the cover plate 32 is disassembled, the pressure roller 29 is removed, the coil specimen 41 is laid flat in the tray 5, the distance between the torch 22 and the surface of the coil specimen 41 is adjusted by adjusting the installation position of the installation rod 23 in the torch installation position 21, the firing angle of the torch 22 is adjusted by rotating the torch installation beam 20, and then the flame size of the torch 22 is adjusted. The rotation modes and speeds of the first driving motor 7 and the second driving motor 14 are set in the control unit, so as to control the moving speed of the tray 5 on the longitudinal slide rail 6 and the reciprocating moving speed of the torch 22 on the transverse slide rail 13. The torch 22 is ignited, and the test device is started. The second driving motor 14 drives the second sprocket 16 to rotate through the second speed reducer 15. The two second sprockets 16 are engaged with the second chain 17 to drive the second chain 17 to move. The second chain 17 drives the torch 22 to reciprocate along the transverse slide rail 13 at a set moving speed, and the torch 22 moves horizontally back and forth to bake the coil specimen 41; at the same time, the first driving motor 7 drives the first sprocket 9 to rotate through the first speed reducer 8. The two first sprockets 9 are engaged with the first chain 10 to drive the first chain 10 to move. The first chain 10 drives the tray 5 and the coil specimen 41 in the tray 5 to intermittently move forward at a set speed through the first connecting member 11. Every time the torch 22 moves from one end of the transverse slide rail 13 to the other end, the tray 5 slides forward a set distance, so that the surface of the coil specimen 41 is evenly baked by the flame, and then the surface of the baked coil specimen 41 can be visually evaluated.
[0169] When conducting the hot-melt paving test of the coil material, place the base specimen flat in the tray 5. The base specimen can be a coil material or a cement board. Wind the coil specimen 41 around the outside of the coil roller 25, and place the end of the coil specimen 41 at the end of the base specimen and press it fixed by the pressing roller 29. Adjust the distance between the torch 22 and the surface of the coil specimen 41 by adjusting the installation position of the installation rod 23 in the torch installation position 21, and adjust the flame spraying angle of the torch 22 by rotating the torch installation beam 20, and then adjust the flame size of the torch 22. Set the rotation mode and speed of the first drive motor 7 and the second drive motor 14 in the control unit, so as to control the moving speed of the tray 5 on the longitudinal slide rail 6 and the reciprocating moving speed of the torch 22 on the transverse slide rail 13. Light the torch 22, start the test device, the torch 22 moves back and forth horizontally to bake the coil specimen 41, and at the same time the tray 5 moves forward intermittently at the set speed; every time the torch 22 moves from one end of the transverse slide rail 13 to the other end, the tray 5 slides forward by a set distance, so that the surface of the coil specimen 41 is evenly baked by the flame; the movement of the tray 5 drives the pressing roller 29 to rotate, and presses the baked coil specimen 41 on the surface of the base specimen, so as to hot-melt paste the coil specimen 41 on the base specimen in the tray 5. After cooling, the bonding strength test of the coil specimen 41 can be carried out.
[0170] Embodiment 2
[0171] As Figures 3 to 5 shown, the present invention provides a coil baking test device, including:
[0172] The chassis includes two linear brackets 1 arranged in parallel. One end of the two linear brackets 1 is provided with a coil shaft mounting frame 2, the other end is provided with a cross beam 3, and a transverse sliding mechanism mounting frame 4 perpendicular to the linear brackets 1 is arranged in the middle of the two linear brackets 1;
[0173] The longitudinal sliding mechanism is arranged on the chassis;
[0174] The tray 5 is arranged on the longitudinal sliding mechanism and slides along the two linear brackets 1 under the drive of the longitudinal sliding mechanism;
[0175] The torch assembly is arranged on the transverse sliding mechanism mounting frame 4 and can move horizontally above the tray 5;
[0176] The coil shaft assembly is rotatably and detachably mounted on the coil shaft mounting frame 2.
[0177] In this embodiment, the longitudinal sliding mechanism includes:
[0178] Two longitudinal slide rails 6 are arranged on the upper sides of the two linear brackets 1 and are slidably connected to the tray 5;
[0179] The first driving assembly includes a first driving motor 7 and a first speed reducer 8 connected to the output end of the first driving motor 7;
[0180] The longitudinal transmission assembly includes:
[0181] A first lead screw 36 is disposed through the middle of the cross beam 3 and is arranged in parallel with the two linear brackets 1;
[0182] A threaded seat 37 is arranged on the lower side of the tray 5 and is meshed and connected with the first lead screw 36, and the tray 5 is connected to the threaded seat 37;
[0183] One end of the first lead screw 36 is connected to the output end of the first speed reducer 8.
[0184] In this embodiment, a transverse sliding assembly is further included, and the transverse sliding assembly drives the torch assembly to move horizontally above the tray 5.
[0185] In this embodiment, the transverse sliding assembly includes:
[0186] A transverse slide rail beam 12 is arranged on the upper side of the transverse sliding mechanism mounting frame;
[0187] A transverse slide rail 13 is arranged on the top of the transverse slide rail beam 12;
[0188] The second driving assembly includes a second driving motor 14 and a second speed reducer 15 connected to the output end of the second driving motor 14;
[0189] The transverse transmission assembly includes a second lead screw mounting frame arranged on the upper side of the transverse slide rail beam 12. A second lead screw 38 is disposed through the second lead screw mounting frame, and one end of the second lead screw 28 is connected to the output end of the second speed reducer 15;
[0190] The torch assembly includes:
[0191] A torch mounting seat 18 is slidably mounted on the upper side of the transverse slide rail 13, and a threaded hole meshed with the second lead screw 38 is formed inside the torch mounting seat 18;
[0192] A torch sliding rod 39 has one end mounted on one side of the torch mounting seat 18 and the other end suspended;
[0193] A torch slider 40 is sleeved on the torch sliding rod 39, and a torch mounting position 21 is arranged on one side of the torch slider 40;
[0194] A torch 22 has a mounting rod 23 rotatably connected to the rear end thereof, and the mounting rod 23 is mounted in the torch mounting position 21.
[0195] In this embodiment, the coil shaft assembly includes:
[0196] The coiled material roller shaft 24 is detachably and rotatably installed at the upper end of the coiled material shaft mounting bracket 2;
[0197] The coiled material roller 25 is sleeved outside the coiled material roller shaft 24, and the coiled material roller 25 is used for winding the coiled material specimen 41.
[0198] In this embodiment, it further includes a pressure roller and a pair of pressure roller mounting components. The pressure roller mounting components include:
[0199] The pressure roller bracket 26 is arranged on the outer side of the middle part of the linear bracket 1;
[0200] The pressure roller shaft mounting block 27 is arranged inside the pressure roller bracket 26;
[0201] The pressure roller shaft 28 is rotatably installed inside the pressure roller shaft mounting block 27 and is arranged in the horizontal direction;
[0202] Both ends of the pressure roller 29 are respectively sleeved on a pressure roller shaft 28.
[0203] In this embodiment, the pressure roller bracket includes:
[0204] Two columns 30 are connected to the linear bracket 1. Slideways are arranged on the inner sides of the two columns 30, and both sides of the pressure roller shaft mounting block 27 are slidably connected to the slideways;
[0205] The cover plate 32 is detachably installed at the upper ends of the two columns 30, and a guiding hole is opened in the middle of the cover plate 32;
[0206] The guiding rod 33 is slidably inserted into the guiding hole;
[0207] The pressing plate 34 is arranged at the lower end of the guiding rod 33, and the pressing plate 34 is arranged on the upper side of the pressure roller shaft mounting block 27;
[0208] The spring 35 is connected between the lower surface of the cover plate 32 and the upper surface of the pressing plate 34 and is sleeved outside the guiding rod 33.
[0209] In this embodiment, it further includes a control unit for controlling the operation of the first driving motor 7.
[0210] In summary, when the coiled material baking test device provided by the present invention is used, during the coiled material baking test, the cover plate 32 is disassembled, the pressure roller 29 is removed, the coiled material specimen 41 is laid flat in the tray 5. The distance between the torch 22 and the surface of the coiled material specimen 41 is adjusted by adjusting the installation position of the installation rod 23 in the torch installation position 21. The installation position of the torch 22 is adjusted by adjusting the installation position of the torch slider 40 on the torch sliding rod 39. The firing angle of the torch 22 is adjusted by rotating the angle between the torch 22 and the installation rod 23, and then the flame size of the torch 22 is adjusted. The rotation modes and speeds of the first driving motor 7 and the second driving motor 14 are set in the control unit, so as to control the moving speed of the tray 5 on the longitudinal slide rail 6 and the reciprocating moving speed of the torch 22 on the transverse slide rail 13. The torch 22 is ignited, and the test device is started. The second driving motor 14 drives the second lead screw 38 to rotate through the second speed reducer 15, and drives the torch mounting seat and the torch 22 to move through the engagement of the second lead screw 38 with the threaded hole in the torch mounting seat. The forward and reverse rotation of the second driving motor 14 causes the torch 22 to reciprocate along the transverse slide rail 13 at a set moving speed, and the torch 22 moves back and forth horizontally to bake the coiled material specimen 41; at the same time, the first driving motor 7 drives the first lead screw 36 to rotate through the first speed reducer 8, and drives the threaded seat 37 and the tray 5 to move along the longitudinal slide rail 6 through the engagement connection of the first lead screw 36 with the threaded seat 37. The tray 5 and the coiled material specimen 41 in the tray 5 intermittently move forward at a set speed. Every time the torch 22 moves from one end of the transverse slide rail 13 to the other end, the tray 5 slides forward a set distance, so that the surface of the coiled material specimen 41 is evenly baked by the flame, and then the surface of the baked coiled material specimen 41 can be subjected to an appearance evaluation.
[0211] When conducting the hot-melt paving test of the coil, place the base specimen flat in the tray 5. The base specimen can be a coil or a cement board. Wind the coil specimen 41 around the outside of the coil roller 25, and place the end of the coil specimen 41 at the end of the base specimen and press and fix it with the pressing roller 29. Adjust the distance between the torch 22 and the surface of the coil specimen 41 by adjusting the installation position of the installation rod 23 in the torch installation position 21, adjust the installation position of the torch 22 by adjusting the installation position of the torch slider 40 on the torch sliding rod 39, and adjust the flame spraying angle of the torch 22 by rotating the angle between the torch 22 and the installation rod 23, and then adjust the flame size of the torch 22. Set the rotation mode and speed of the first drive motor 7 and the second drive motor 14 in the control unit, so as to control the moving speed of the tray 5 on the longitudinal slide rail 6 and the reciprocating moving speed of the torch 22 on the transverse slide rail 13. Light the torch 22, start the test device, the torch 22 moves horizontally back and forth to bake the coil 41, and at the same time the tray 5 moves forward intermittently at the set speed; every time the torch 22 moves from one end of the transverse slide rail 13 to the other end, the tray 5 slides forward by a set distance, so that the surface of the coil specimen 41 is evenly baked by the flame; the movement of the tray 5 drives the pressing roller 39 to rotate, and presses the baked coil specimen 41 on the surface of the base specimen, so as to hot-melt and paste the coil specimen 41 on the base specimen in the tray. After cooling, the bonding strength test of the coil specimen 41 can be carried out.
[0212] The embodiments of the present invention have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A coil baking test device, characterized in that, Comprising: A chassis, including two linear brackets (1) arranged in parallel. One end of the two linear brackets (1) is provided with a coil shaft mounting bracket (2), and the other end is provided with a cross beam (3). A transverse sliding mechanism mounting bracket (4) perpendicular to the linear brackets (1) is arranged in the middle of the two linear brackets (1); A longitudinal sliding mechanism, arranged on the chassis; A tray (5), arranged on the longitudinal sliding mechanism and sliding along the two linear brackets (1) driven by the longitudinal sliding mechanism; A blowtorch assembly, arranged on the transverse sliding mechanism mounting bracket (4) and capable of moving horizontally above the tray (5); A coil shaft assembly, removably and rotatably mounted on the coil shaft mounting bracket (2); A transverse sliding mechanism, which drives the blowtorch assembly to move horizontally above the tray (5); The tray is used to place the coil specimen. The longitudinal sliding mechanism can drive the tray and the coil specimen in the tray to slide along the two linear brackets. The moving speed of the tray and the moving speed of the blowtorch assembly ensure that the flame ejected by the blowtorch stays on the surface of the coil specimen for a constant time during the coil baking test, the moving speed of the blowtorch relative to the coil specimen is constant, the tray and the coil specimen in the tray move intermittently at a set speed, and when the blowtorch assembly moves from one end of the transverse sliding mechanism to the other end, the tray moves a set distance; A pressure roller (29) and a pair of pressure roller mounting assemblies, and the pressure roller mounting assembly includes: A pressure roller bracket (26), arranged on the outer side of the middle of the linear bracket (1); A pressure roller shaft mounting block (27), arranged inside the pressure roller bracket (26); A pressure roller shaft (28), rotatably mounted inside the pressure roller shaft mounting block (27) and arranged in the horizontal direction; Both ends of the pressure roller (29) are respectively sleeved on one pressure roller shaft (28).
2. The coiled material baking test device according to claim 1, wherein, The longitudinal sliding mechanism includes: Two longitudinal slide rails (6), arranged on the upper sides of the two linear brackets (1) and slidably connected to the tray (5); A first driving assembly, including a first driving motor (7) and a first speed reducer (8) connected to the output end of the first driving motor (7); A longitudinal transmission assembly, including two first sprockets (9) arranged on the side of one linear bracket (1). The two first sprockets (9) are connected by a first chain (10). One first sprocket (9) is connected to the output end of the first speed reducer (8). A first connecting piece (11) is arranged outside the tray (5), and the first connecting piece (11) is detachably connected to the first chain (10).
3. The coiled material baking test device according to claim 1, characterized in that, The longitudinal sliding mechanism includes: Two longitudinal slide rails (6), arranged on the upper sides of the two linear brackets (1) and slidably connected to the tray (5); A first driving assembly, including a first driving motor (7) and a first speed reducer (8) connected to the output end of the first driving motor (7); A longitudinal transmission assembly, including: A first lead screw (36), passing through the middle of the cross beam (3) and arranged parallel to the two linear brackets (1); The threaded seat (37) is arranged on the lower side of the tray (5) and is meshed and connected with the first lead screw (36), and the tray (5) is connected to the threaded seat (37). One end of the first lead screw (36) is connected to the output end of the first reduction gear (8).
4. The coiled material baking test device according to claim 1, characterized in that, There are two mounting frames for the transverse sliding mechanism; the transverse sliding mechanism includes: Two transverse slide rail beams (12), and each transverse slide rail beam (12) is arranged on one of the mounting frames for the transverse sliding mechanism; Two transverse slide rails (13) are arranged on the tops of the two transverse slide rail beams (12); The second driving component includes a second driving motor (14) and a second reduction gear (15) connected to the output end of the second driving motor (14); The transverse transmission component includes two second sprockets (16) arranged on the side of one of the transverse slide rail beams (12), and the two second sprockets (16) are connected by a second chain (17), and one of the second sprockets (16) is connected to the output end of the second reduction gear (15); The blowtorch assembly includes: Two blowtorch mounting seats (18), each blowtorch mounting seat (18) is arranged on one of the transverse slide rails (13) and is slidably connected to the transverse slide rail (13), and a second connecting piece (19) is arranged on the outside of one of the blowtorch mounting seats (18), and the second connecting piece (19) is detachably connected to the second chain (17); The blowtorch mounting beam (20) is rotatably mounted between the two blowtorch mounting seats (18), and a plurality of blowtorch mounting positions (21) are arranged on the blowtorch mounting beam (20); The blowtorch (22), the rear end of the blowtorch (22) is rotatably connected to a mounting rod (23), and the mounting rod (23) is mounted in the blowtorch mounting position (21).
5. The coiled material baking test device according to claim 1, characterized in that, The transverse sliding mechanism includes: One transverse slide rail beam (12) is arranged on the upper side of the mounting frame for the transverse sliding mechanism; One transverse slide rail (13) is arranged on the top of the transverse slide rail beam (12); The second driving component includes a second driving motor (14) and a second reduction gear (15) connected to the output end of the second driving motor (14); The transverse transmission component includes a second lead screw mounting frame arranged on the upper side of the transverse slide rail beam (12), and a second lead screw (38) is passed through the second lead screw mounting frame, and one end of the second lead screw (38) is connected to the output end of the second reduction gear (15); The blowtorch assembly includes: The blowtorch mounting seat (18) is slidably mounted on the upper side of the transverse slide rail (13), and a threaded hole meshed with the second lead screw (38) is opened inside the blowtorch mounting seat (18); The blowtorch sliding rod (39), one end of which is mounted on one side of the blowtorch mounting seat (18) and the other end is suspended; The blowtorch slider (40) is sleeved on the blowtorch sliding rod (39), and a blowtorch mounting position (21) is arranged on one side of the blowtorch slider (40); A blowtorch (22), the rear end of the blowtorch (22) is rotatably connected to a mounting rod (23), and the mounting rod (23) is installed in the blowtorch mounting position (21).
6. The coiled material baking test device according to claim 1, characterized in that, The coiled material shaft assembly includes: A coiled material roller shaft (24), detachably and rotatably installed at the upper end of the coiled material shaft mounting bracket (2); A coiled material roll (25), sleeved outside the coiled material roller shaft (24), and the coiled material roll (25) is used for winding a coiled material test piece (41).
7. The coiled material baking test device according to claim 1, characterized in that, The pressure roller bracket includes: Two columns (30), connected to the linear bracket (1), slideways are arranged on the inner sides of the two columns (30), and both sides of the pressure roller shaft mounting block (27) are slidably connected to the slideways; A cover plate (32), detachably installed at the upper ends of the two columns (30), and a guiding hole is formed in the middle of the cover plate (32); A guiding rod (33), slidably penetrating through the guiding hole; A pressing plate (34), arranged at the lower end of the guiding rod (33), and the pressing plate (34) is arranged above the pressure roller shaft mounting block (27); A spring (35), connected between the lower surface of the cover plate (32) and the upper surface of the pressing plate (34), and sleeved outside the guiding rod (33).
8. A coil baking test device according to claim 2 or 3, characterized in that, It further includes a control unit for controlling the operation of the first driving motor (7).
Citation Information
Patent Citations
Automatic spraying and burning machine for stone material
CN102126256A
Heating baking device for automobile lampshade forming equipment
CN109605627A
Automatic paving device of waterproof coil of foundation
CN204356811U
Waterproofing membrane hot melting device
CN207758180U
Coiled material baking testing device
CN211978656U