A vulcanization device and a vulcanization production line

By designing an automatic fetal embryo supply device, including fetal embryo transfer, handling, transplanting and feeding mechanism, the problem of automated fetal embryo uploading in the prior art is solved, and an efficient and automated fetal embryo vulcanization process is achieved.

CN111152487BActive Publication Date: 2025-06-10QINGDAO KINGEROBOT CO LTD
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Patent Information

Application Number
CN202010058709.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-19
Publication Date
2025-06-10
Estimated Expiration
2040-01-19

AI Technical Summary

Technical Problem

Existing tire vulcanizers cannot achieve automated embryo uploading, resulting in high labor intensity, error-prone and inability to achieve flow-through production.

Method used

An automatic embryo supply device including a fetal embryo transport mechanism, a fetal embryo transport mechanism, a fetal embryo transfer mechanism and a fetal embryo loading mechanism is designed. The automatic delivery and loading of fetal embryos are realized through the electrical connection between the control system and the control system.

Benefits of technology

An automated production line without manual operation has been realized, which has improved the efficiency of fetal embryo transportation, saved manpower and material resources, reduced the defective rate, and solved the technical problem of unable to achieve automated tire loading.

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Abstract

The present invention discloses a vulcanization device, which includes a vulcanizer and an automatic green tire feeding device. The vulcanizer is arranged on a vulcanizer foundation; the automatic green tire feeding device includes a control system; a green tire conveying mechanism, which is located on one side of the vulcanizer; a green tire handling mechanism, including a handling manipulator, which is located above the green tire conveying mechanism and can move back and forth along the vertical or horizontal direction to realize the grasping and handling of the green tire; a green tire transplanting mechanism, which is located on the front side of the vulcanizer and is arranged parallel to the arrangement direction of the vulcanizer; a green tire loading mechanism, which is slidably arranged on the vulcanizer and is correspondingly arranged with the green tire transplanting mechanism to realize the grasping and conveying of the green tire; the control system is electrically connected to the green tire conveying mechanism, the green tire handling mechanism, the green tire transplanting mechanism, and the green tire loading mechanism respectively. It solves the technical problem that automatic green tire feeding cannot be achieved in the prior art.
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Description

Technical Field

[0001] The present invention belongs to the technical field of tire forming equipment, and particularly relates to a vulcanization device and a vulcanization production line. Background Art

[0002] In the production process of tire vulcanization, the tire blank needs to be shaped and loaded into the vulcanizer mold. The traditional feeding method of the tire vulcanizer is to carry the material by manual trolley, but feeding the vulcanizer manually has a high labor intensity, is prone to errors, and cannot achieve automatic tire loading, which brings inconvenience to the flow production. Summary of the Invention

[0003] The purpose of the present invention is to provide an automatic tire blank feeding device for a tire vulcanizer to solve the technical problem of inability to achieve automatic tire blank loading in the above-mentioned prior art.

[0004] In order to achieve the above-mentioned invention purpose, the present invention adopts the following technical solutions:

[0005] A vulcanization device, comprising:

[0006] A vulcanizer, which is arranged on a vulcanizer foundation;

[0007] An automatic tire blank feeding device; the automatic tire blank feeding device includes:

[0008] A control system;

[0009] A tire blank conveying mechanism, which is located on one side of the vulcanizer;

[0010] A tire blank handling mechanism, including a handling manipulator, which is located above the tire blank conveying mechanism and can move back and forth along the vertical or horizontal direction to realize the grasping and handling of the tire blank;

[0011] A tire blank transplanting mechanism, which is located on the front side of the vulcanizer and is arranged parallel to the arrangement direction of the vulcanizer to realize the conveying of the tire blank;

[0012] A tire blank feeding mechanism, which is slidably arranged on the vulcanizer and is correspondingly arranged with the tire blank transplanting mechanism to realize the grasping and conveying of the tire blank;

[0013] The control system is electrically connected to the tire blank conveying mechanism, the tire blank handling mechanism, the tire blank transplanting mechanism, and the tire blank feeding mechanism respectively.

[0014] Preferably, the tire blank transplanting mechanism includes:

[0015] A transplanting member, one end of which is located below the tire blank handling mechanism, the other end of which extends towards the vulcanizer, and the transplanting member is arranged on the ground foundation below the vulcanizer foundation;

[0016] A carrier assembly, which cooperates with the transplanting member, can move back and forth along the extending direction of the transplanting member, and the carrier assembly can move up and down in the vertical direction to realize the transfer of the embryo.

[0017] Preferably, the vulcanizer is a two-station vulcanizer, which is provided with two vulcanizing molds, and the two vulcanizing molds can be vulcanized simultaneously.

[0018] Preferably, the embryo loading mechanism includes a first loading manipulator and a second loading manipulator with the same structure, and the first loading manipulator and the second loading manipulator are symmetrically arranged on the front side of the vulcanizer and are correspondingly arranged with the vulcanizing mold.

[0019] Preferably, an opening groove is arranged on the front side of both the first loading manipulator and the second loading manipulator, and the opening groove is arranged on the vulcanizer base. An automatic opening and closing member is arranged on the opening groove. When the carrier assembly transports the embryo to the corresponding position, the automatic opening and closing member can be automatically opened, so that the carrier assembly can transport the embryo above the vulcanizing base through the opening groove.

[0020] Preferably, the transplanting member includes a first guide rail and a second guide rail arranged in parallel, and there is a gap between the first guide rail and the second guide rail;

[0021] The carrier assembly includes two carrier members with the same structure. Both carrier members are slidably arranged at the gap between the first guide rail and the second guide rail and can slide back and forth along the extending direction of the gap.

[0022] Preferably, the carrier member includes a lifting part, a sliding part is arranged at the lower end of the lifting part, and a carrying part is arranged at the upper end of the lifting part; under the action of the lifting part and the sliding part, the carrying part can move in the vertical and horizontal directions to realize the transfer of the embryo.

[0023] Preferably, the embryo transfer mechanism includes a first transfer table and a second transfer table;

[0024] The first transfer table is located above the second transfer table;

[0025] A first transfer lifting member is arranged at one end of the first transfer table close to the vulcanizer;

[0026] A second transfer lifting member is arranged at one end of the second transfer table far from the vulcanizer.

[0027] Preferably, the embryo handling mechanism further includes a handling support frame and a cross beam;

[0028] The handling support frame includes a first support frame and a second support frame, and the two support frames are oppositely arranged on both sides of the embryo transfer mechanism;

[0029] The cross beam connects the two support frames and is located at the top of the two support frames, and a slide rail is arranged on the cross beam. The slide rail extends from one end of the cross beam to the other end, and the extending direction of the slide rail is perpendicular to the conveying direction of the embryo transfer mechanism;

[0030] The handling manipulator is slidably arranged on the slide rail and can slide back and forth along the extending direction of the slide rail; and a driving member is provided on the handling manipulator. Under the action of the driving member, the handling manipulator can move back and forth along the vertical direction.

[0031] A vulcanization production line includes multiple vulcanization devices, and the vulcanization device is the vulcanization device described in any one of the above.

[0032] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0033] The present invention designs a vulcanization device, which is provided with an embryo transfer mechanism, an embryo handling mechanism, an embryo transplanting mechanism, and an embryo loading mechanism. The embryo is transported to the embryo transfer mechanism, and under the action of the embryo transfer mechanism, the embryo is transported towards the vulcanizer. Then, the embryo handling mechanism transports the embryo to the embryo transplanting mechanism through the handling manipulator. Under the action of the embryo transplanting mechanism, the embryo is transported to the front side of the vulcanizer and corresponds to the embryo loading mechanism. At this time, the embryo loading mechanism grabs the embryo and transports it into the mold of the vulcanizer, and finally completes the vulcanization of the embryo. Thus, through the combination of the above mechanisms, manual operation is not required, an automated production line is realized, the problem of defective products of the embryo caused by improper operation of employees is reduced, the transportation efficiency of the embryo is improved, manpower and material resources are saved, the defective rate is reduced, and the technical problem of unable to realize automatic tire loading in the prior art is solved. Description of the Drawings

[0034] Figure 1 、 Figure 2 It is a structural schematic diagram of the vulcanization production line;

[0035] Figure 3 It is a partial structural schematic diagram of the embryo transplanting mechanism;

[0036] Figure 4 It is a structural schematic diagram of the bearing assembly;

[0037] Figure 5 For Figure 1 The enlarged structural schematic diagram at position A in

[0038] Figure 6 For Figure 1Schematic diagram of the enlarged structure at B in the [original figure];

[0039] Figure 7 Schematic diagram of the open state of the green tire loading mechanism;

[0040] Figure 8 Schematic diagram of the closed state of the green tire loading mechanism;

[0041] In the above figures: 1. Vulcanizer; 2. Automatic green tire feeding device;

[0042] 21. Green tire transfer mechanism; 211. First layer transfer table; 212. Second layer transfer table; 213. Green tire tray;

[0043] 22. Green tire handling mechanism; 221. First support frame; 222. Second support frame; 223. Cross beam; 224. Slide rail; 225. Handling manipulator; 226. Handling driving part; 227. Gripper;

[0044] 23. Green tire transplanting mechanism; 231. Transplanting part; 2311. First guide rail; 2312. Second guide rail; 232. Carrier part; 2321. Lifting part; 2322. Sliding part; 2323. Bearing part;

[0045] 24. Green tire loading mechanism; 241. First rotating part; 242. First clamping part; 243. First loading driving part; 244. Chute; 245. Connecting part; 246. Clamping part; 247. Slideway; 248. Sliding end; 249. Clip; 25. Automatic opening and closing part. Detailed implementation mode

[0046] A vulcanization device includes a vulcanizer 1 and an automatic green tire feeding device 2. The vulcanizer 1 is arranged on a vulcanizer foundation, and the vulcanizer foundation refers to the horizontal plane on which the vulcanizer is installed. The automatic green tire feeding device 2 includes: a control system; a green tire transfer mechanism 21, which is located on one side of the vulcanizer 1; a green tire handling mechanism 22, including a handling manipulator 225, which is located above the green tire transfer mechanism 21 and can move back and forth along the vertical or horizontal direction to realize the grasping and handling of green tires; a green tire transplanting mechanism 23, which is located in front of the vulcanizer 1 and is arranged parallel to the arrangement direction of the vulcanizer 1 to realize the transfer of green tires; a green tire loading mechanism 24, which is slidably arranged on the vulcanizer 1 and is correspondingly arranged with the green tire transplanting mechanism 23 to realize the grasping and transfer of green tires. The control system is electrically connected to the green tire transfer mechanism 21, the green tire handling mechanism 22, the green tire transplanting mechanism 23, and the green tire loading mechanism 24 respectively.

[0047] As Figure 1As shown, in this embodiment, there are multiple vulcanization production lines, and the design of each production line is the same. When making the vulcanization production line, a foundation is made for the vulcanizer 1. Each vulcanization production line includes multiple vulcanizers 1, and the vulcanizers 1 of each line are arranged in a straight line in sequence. The vulcanizer 1 adopts a double-station vulcanizer 1. A green tire loading mechanism 24 is provided on each vulcanizer 1. The green tire loading mechanism 24 includes a first loading manipulator and a second loading manipulator with the same structure and symmetrically arranged. At the same time, two vulcanization molds are provided on the vulcanizer 1, and the two vulcanization molds can achieve simultaneous vulcanization, thereby improving production efficiency and reducing production costs.

[0048] As Figure 2 , Figure 6 shown, the green tire conveying mechanism 21 includes a conveying support frame. A first layer conveying table 211 and a second layer conveying table 212 are provided on the conveying support frame. The first layer conveying table 211 is located above the second layer conveying table 212. Specifically, the first layer conveying table 211 includes multiple conveying stations, and the multiple conveying stations are arranged in sequence along the conveying direction. The conveying station is of a rectangular structure, and a green tire tray 213 is provided on its upper end surface. The structure of the green tire tray 213 is matched with the structure of the green tire, so that the green tire can be stably placed on the conveying station, and it is ensured that the green tire does not deform during long-term operation and storage, and moves with the movement of the conveying station. A first conveying lifting member is provided on one side of the end of the first layer conveying table 211 close to the vulcanizer 1. The second layer conveying table 212 includes multiple conveying stations, and the multiple conveying stations are arranged in sequence along the conveying direction. A second conveying lifting member is provided at one end of the end of the second layer conveying table 212 far from the vulcanizer 1. Under the action of the conveying member, the cyclic transportation of the first conveying table and the second conveying table is realized. Specifically, after the green tire on the end conveying station of the first layer conveying table 211 is grabbed, this conveying station will descend to the second layer conveying table 212, and then the empty green tire tray 213 moves in the direction away from the vulcanizer 1, that is, the empty green tire tray 213 is reversely conveyed to the end of the second layer conveying table 212. After reaching the end, it is lifted under the action of the second lifting member, and then after loading the green tire, the green tire is conveyed again, thereby enabling the green tire conveying mechanism 21 to cyclically convey the green tire.

[0049] Furthermore, the embryo handling mechanism 22 includes a handling support frame. Specifically, the handling support frame includes a first support frame 221 and a second support frame 222. In this embodiment, the first support frame 221 is a rod-shaped structure, and the second support frame 222 is in a door frame shape. The first support frame 221 and the second support frame 222 are oppositely arranged on both sides of the embryo conveying mechanism 21. At the same time, a cross beam 223 is also provided on the support frame, that is, one end of the cross beam 223 is fixedly connected to the first support member, and the other end is fixedly connected to the second support member. This structure makes the overall structure of the support frame relatively stable, thereby enabling more stable handling of the embryo.

[0050] Furthermore, a slide rail 224 is provided on the cross beam 223, and the slide rail 224 extends from one end of the cross beam 223 to the other end, that is, the slide rail 224 extends from the first support member towards the second support member. A handling manipulator 225 is provided on the slide rail 224 of the cross beam 223, and the handling manipulator 225 can slide back and forth along the extending direction of the cross beam 223. Specifically, a handling driving member 226 is provided on the handling manipulator 225. The handling driving member 226 includes a first driving member and a second driving member. In this embodiment, both the first driving member and the second driving member are selected as servo motors, and the power output end of the first driving member is connected to the handling manipulator 225. The first driving member provides power for the handling manipulator 225 to move in the horizontal direction, so that the handling manipulator 225 can slide back and forth along the extending direction of the slide rail 224 on the cross beam 223. The power output end of the second driving member is connected to the handling manipulator 225, and under the action of the second driving member, the handling manipulator 225 can move up and down in the vertical direction. Further, in this embodiment, the handling manipulator 225 includes a power source and a gripper 227, and the power output end of the power source is connected to the gripper 227. Thus, under the action of the power source, the gripper 227 can complete the grasping of the embryo.

[0051] As Figure 3 、 Figure 4 shown, the embryo transplanting mechanism 23. The embryo transplanting mechanism 23 is arranged below the base of the vulcanizer 1. Specifically, when making the base for the vulcanizer 1, a ground base is made at the same time, that is, the ground base is located directly below the base of the vulcanizer 1, and the transplanting mechanism is arranged on the ground base. In this embodiment, the embryo transplanting mechanism 23 includes a transplanting member 231 and a bearing assembly. Specifically, the transplanting member 231 is arranged on the ground base, that is, the transplanting member 231 is located below the base of the vulcanizer 1. One end of the transplanting member 231 is located below the handling support frame, and the other end extends towards the vulcanizer 1. The transplanting member 231 is located on the front side of the vulcanizer 1 and is arranged parallel to the arrangement direction of the vulcanizer 1 on the production line. With this structure, space is saved on the premise of ensuring that the clearance height for the vulcanizer 1 to change the mold is not affected.

[0052] Specifically, the transplanting member 231 includes a first guide rail 2311 and a second guide rail 2312 arranged in parallel, and there is a gap between the first guide rail 2311 and the second guide rail 2312. The bearing assembly cooperates with the transplanting member 231, and can move back and forth along the extension direction of the transplanting member 231, and the bearing assembly can move up and down from the ground foundation where the bearing assembly 232 is located toward the vulcanizer foundation. Specifically, the bearing assembly includes two bearing members 232 with the same structure, namely, a first bearing member and a second bearing member, and the two bearing members 232 are arranged front and back, and are both slidably arranged in the gap between the first guide rail 2311 and the second guide rail 2312, and can slide back and forth along the extension direction of the gap. Specifically, the bearing member 232 includes a lifting part 2321, a sliding part 2322 is provided at the lower end of the lifting part 2321, and a bearing part 2323 is provided at the upper end of the lifting part 2321. Under the action of the lifting part 2321, the bearing part 2323 can move in the vertical direction to realize the vertical transmission of the embryo; under the action of the sliding part 2322, the bearing part 2323 can slide in the horizontal direction to realize the horizontal transmission of the embryo. In this embodiment, the lifting member adopts a folding lifting frame structure, and a embryo tray 213 is provided on the bearing part 2323 for carrying the embryo, so that the embryo is placed in the embryo tray 213 and can be transported more stably. In this embodiment, the sliding part 2322 adopts a pulley. Therefore, through the cooperation between the transfer member 231 and the supporting member 232, the tire blank can be stably transported; that is, the two supporting members 232 can only slide along the extension direction of the gap between the two guide rails in the transfer member 231 under the limiting effect of the transfer member 231, so that the supporting member 232 can accurately transport the tire blank to the corresponding position of the vulcanizer 1.

[0053] Further, an opening slot is provided just above the embryo transfer mechanism 23, that is, the opening slot is located on the basis of the vulcanizer 1. Specifically, two opening slots are provided on the front side of each vulcanizer 1, and the positions of the opening slots are respectively arranged opposite to the first feeding manipulator and the second feeding manipulator, and automatic opening and closing parts 25 are provided at the opening slots, and the automatic opening and closing parts 25 can be opened and closed automatically to realize the opening and closing of the opening slots. Specifically, when the transfer mechanism transports the embryo to the front end of the vulcanizer 1, after the servo positioning reaches the position, the automatic opening and closing parts 25 in front of the vulcanizer 1 will automatically open, and the lifting part 2321 in the carrier 232 will lift the embryo, waiting for the first feeding manipulator and the second feeding manipulator of the vulcanizer to remove it. After the embryo is grabbed, the lifting part 2321 in the carrier 232 descends and retracts, and the automatic opening and closing parts 25 can be automatically closed, and the embryo transfer mechanism returns to take the embryo again, and this reciprocating cycle is repeated.

[0054] like Figure 5As shown in the figure, the green tire blank loading mechanism 24 includes a first loading manipulator and a second loading manipulator. The first loading manipulator and the second loading manipulator are symmetrically arranged on the front side of the vulcanizer 1 and are arranged in cooperation with the vulcanizing mold to transfer the green tire blank into the vulcanizing mold.

[0055] Specifically, as Figure 7 , Figure 8 shown, the first loading manipulator includes a first rotating member 241, a first clamping member 242, and a first loading driving member 243.

[0056] In this embodiment, the first rotating member 241 is of a ring structure. A plurality of sliding grooves 244 are provided on the first rotating member 241, and the sliding grooves 244 extend from the outer edge to the inner edge of the rotating member. The sliding grooves 244 adopt an arc structure, and the plurality of sliding grooves 244 are evenly distributed on the first rotating member 241.

[0057] The first clamping member 242 is located above the first rotating member 241 and includes a connecting portion 245 and a clamping portion 246. The connecting portion 245 is annular, and the connecting portion 245 and the rotating member are concentric rings. A plurality of evenly distributed sliding ways 247 are provided on the connecting portion 245. The number of the sliding ways 247 is the same as the number of the sliding grooves 244 on the rotating member, and the extending direction of the sliding ways 247 is the same as the extending direction of the sliding grooves 244, and the sliding ways 247 and the sliding grooves 244 are arranged in correspondence.

[0058] There are a plurality of clamping portions 246, and the number of the clamping portions 246 is the same as the number of the sliding grooves 244 and the sliding ways 247. Each clamping portion 246 is respectively slidably arranged in different sliding grooves 244 and sliding ways 247, that is, the clamping portions 246 are evenly distributed on the first rotating member 241 and the connecting portion 245. Specifically, one end of the clamping portion 246 is slidably connected to the connecting portion 245, and the other end thereof is slidably connected to the first rotating member 241. Under the driving action of the first rotating member 241, the clamping portion 246 can slide back and forth along the radial direction of the first rotating member 241 to realize clamping and releasing of the green tire blank. Specifically, the clamping portion 246 includes a sliding end 248 and a clamping piece 249. One end of the sliding end 248 is slidably installed in the sliding groove 244, and the other end thereof passes through the sliding way 247 and is connected to the clamping piece 249, that is, the clamping piece 249 is located inside the annular connecting portion. In this embodiment, the clamping piece 249 adopts a rectangular structure and extends along the vertical direction, so that the green tire blank can be clamped more stably.

[0059] In this embodiment, the first loading driving member 243 is a cylinder. The power output end of the cylinder is connected to the outer edge end of the first rotating member 241, and the end opposite to the power output end is connected to the connecting portion. Since the connecting portion is movably connected to the first rotating member 241, one end of the sliding end 248 of the clamping portion 246 is slidably installed in the chute 244, and the other end thereof passes through the slideway 247 and is connected to the clip 249. Thus, by adopting the above structure, under the pushing action of the cylinder, the connecting portion rotates, and drives the clamping portion 246 to slide along the extending directions of the chute 244 and the slideway 247, that is, multiple grippers simultaneously move towards the center of the circle of the first rotating member 241, so as to clamp the tire blank; under the action of the cylinder, the multiple grippers can also simultaneously move away from the center of the circle of the first rotating member 241, so as to release the tire blank.

[0060] The second loading manipulator has the same structure and working principle as the first loading manipulator, and will not be described herein again.

[0061] By adopting the above structure, that is, under the mutual cooperation of the control system, the tire blank conveying mechanism 21, the tire blank handling mechanism 22, the tire blank transplanting mechanism 23, and the tire blank loading mechanism 24, an automated production line is realized, the problem of defective tire blanks caused by improper operation of employees is reduced, the conveying efficiency of the tire blanks is improved, manpower and material resources are saved, the defective rate is reduced, and the technical problem of unable to realize automatic tire loading in the prior art is solved.

[0062] To illustrate the present application more clearly, the working principle of the present invention will be further described below by taking the Figures 1 to 7 embodiment shown as an example:

[0063] First, the embryo is transported to the embryo tray 213 on the first-layer conveyor table 211 of the embryo conveying mechanism 21. Then, the control system controls the first-layer conveyor table 211 to transport the embryo towards the vulcanizer 1 until it reaches the end of the first-layer conveyor table 211. Then, the handling manipulator 225 operates to the position of the embryo and transfers the embryo to the carrying component in the embryo transplanting mechanism 23. After placing the embryo, the carrying component moves downward below the base of the vulcanizer 1. Then, under the driving action, the carrier 232 moves along the extending direction of 231. That is, the function of the transplanting member 231 is to play a role in guiding and limiting left and right during the movement of the carrier 232, so that the carrier 232 can stably move towards the vulcanizer 1. At the same time, when the first carrier moves towards the vulcanizer 1, the second carrier repeats the action of the first carrier 232, and the first carrier and the second carrier reach the corresponding opening slots simultaneously. The automatic opening and closing member 25 will automatically open, and then the first carrier and the second carrier move upward to lift the embryo. At this time, the first feeding manipulator and the second feeding grasping mechanism respectively grasp the corresponding embryos into the vulcanizing mold of the vulcanizer 1, and then the embryo is vulcanized under the action of the vulcanizer 1. Thus, through the mutual cooperation between the above-mentioned various mechanisms, an automated production line is realized, reducing the problem of defective embryos caused by improper operation of employees. Thereby, the transportation efficiency of the embryos is improved, manpower and material resources are saved, the defective rate is reduced, and the technical problem of unable to achieve automatic embryo loading in the prior art is solved.

[0064] Above, the present invention has been specifically described by way of exemplary embodiments. However, it should be understood that, without further elaboration, the elements, structures, and features in one embodiment can also be beneficially combined into other embodiments.

[0065] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inside", "outside", "above", "below", "front", "rear", "first", "second", etc. is based on the positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.

[0066] In the description of the present application, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

Claims

1. A vulcanizing device, characterized in that, it includes: a vulcanizer, which is arranged on a vulcanizer foundation; an automatic green tire feeding device; the automatic green tire feeding device includes: a control system; a green tire conveying mechanism, which is located on one side of the vulcanizer; a green tire handling mechanism, including a handling manipulator, which is located above the green tire conveying mechanism and can move back and forth along the vertical or horizontal direction to realize the grasping and handling of the green tire; a green tire transplanting mechanism, which is located on the front side of the vulcanizer and is arranged parallel to the arrangement direction of the vulcanizer to realize the conveying of the green tire; a green tire loading mechanism, which is slidably arranged on the vulcanizer and is correspondingly arranged with the green tire transplanting mechanism to realize the grasping and conveying of the green tire; the control system is electrically connected to the green tire conveying mechanism, the green tire handling mechanism, the green tire transplanting mechanism, and the green tire loading mechanism respectively; the green tire conveying mechanism includes a first-layer conveying table and a second-layer conveying table; the first-layer conveying table is located above the second-layer conveying table; a first conveying lifting member is arranged at one end of the first-layer conveying table close to the vulcanizer; a second conveying lifting member is arranged at one end of the second-layer conveying table far from the vulcanizer; the first-layer conveying table includes a plurality of conveying stations, and the plurality of conveying stations are arranged in sequence along the conveying direction, and a green tire tray is arranged on the upper end surface of the conveying station; the second-layer conveying table includes a plurality of conveying stations, and the plurality of conveying stations are arranged in sequence along the conveying direction; After the green tire on the last conveying station of the first-layer conveying table is grasped, this conveying station will descend to the second-layer conveying table, and then the empty green tire tray will move in the direction away from the vulcanizer, that is, the empty green tire tray will be reversely conveyed to the end of the second-layer conveying table. After reaching the end, it will be lifted under the action of the second lifting member, and then after loading the green tire, the green tire will be conveyed again, so that the green tire conveying mechanism conveys the green tire in a cycle; the green tire transplanting mechanism includes a bearing assembly, the bearing assembly includes a bearing member, and the bearing member includes a lifting part; the green tire loading mechanism includes a first loading manipulator and a second loading manipulator with the same structure, and the first loading manipulator and the second loading manipulator are symmetrically arranged on the front side of the vulcanizer; Two opening grooves are provided on the front side of each vulcanizer, and the positions where the opening grooves are located are respectively opposite to the first loading manipulator and the second loading manipulator, and automatic opening and closing members are provided at the opening grooves, and the automatic opening and closing members can automatically open and close to realize the opening and closing of the opening grooves.

2. The vulcanizing device according to claim 1, characterized in that, the green tire transplanting mechanism includes: a transplanting member, one end of the transplanting member is located below the green tire handling mechanism, and the other end extends towards the vulcanizer, and the transplanting member is arranged on the ground foundation below the vulcanizer foundation; the bearing assembly cooperates with the transplanting member, and it can move back and forth along the extending direction of the transplanting member, and the bearing assembly can move up and down in the vertical direction to realize the conveying of the green tire.

3. The vulcanizing device according to claim 2, characterized in that, The vulcanizer is a double-station vulcanizer, which is provided with two vulcanizing molds, and the two vulcanizing molds can achieve simultaneous vulcanization.

4. The vulcanizing equipment according to claim 2, characterized in that the transplanting member includes a first guide rail and a second guide rail arranged in parallel, and there is a gap between the first guide rail and the second guide rail; the bearing assembly includes two bearing members with the same structure, and both bearing members are slidably arranged at the gap between the first guide rail and the second guide rail, and the two bearing members are arranged in sequence along the gap and can slide back and forth along the extending direction of the gap.

5. The vulcanizing equipment according to claim 4, characterized in that a sliding part is arranged at the lower end of the lifting part, and a bearing part is arranged at the upper end of the lifting part; under the action of the lifting part and the sliding part, the bearing part can move in the vertical and horizontal directions to realize the transfer of the tire embryo.

6. The vulcanizing equipment according to any one of claims 1-5, characterized in that the tire embryo handling mechanism further includes a handling support frame and a cross beam; the handling support frame includes a first support frame and a second support frame, and the two support frames are oppositely arranged on both sides of the tire embryo transfer mechanism; the cross beam connects the two support frames and is located at the top of the two support frames, and a slide rail is arranged on the cross beam, and the slide rail extends from one end of the cross beam to the other end, and the extending direction of the slide rail is perpendicular to the transfer direction of the tire embryo transfer mechanism; the handling manipulator is slidably arranged on the slide rail and can slide back and forth along the extending direction of the slide rail; and a driving part is arranged on the handling manipulator, and under the action of the driving part, the handling manipulator can move back and forth in the vertical direction.

7. A vulcanizing production line, characterized in that it includes multiple vulcanizing equipments, and the vulcanizing equipment is the vulcanizing equipment according to any one of claims 1-6 above.

Citation Information

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