A self-rotating conveying device
By inserting the pipeline into the drum parts of the self-rotating conveyor device, the complex surface structure problem caused by excessive pipes on the outside of the cylinder is solved, and a higher finish and cleanliness are achieved, which is suitable for the field of sterile filling.
Patent Information
- Application Number
- CN202010038417.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-01-14
AI Technical Summary
In the field of sterile filling, the existing self-rotation conveyor devices have too many pipelines distributed outside the cylinder, resulting in complex surface structure and it is difficult to maintain a sterile or high clean state for a long time.
By inserting the pipeline inside the drum component, the pipeline distribution outside the drum body is reduced, thereby improving the smoothness of the cylinder surface and reducing the number of structures such as connecting joints, corners, and deep joints.
The built-in pipeline design significantly improves the finish of the cylinder surface, reduces structures that are unfavorable to the sterile state, and improves the applicability and cleanliness of the equipment in the field of sterile filling.
Smart Images

Figure CN111153209B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a self-rotating conveying device. Background Art
[0002] In the field of aseptic filling, any equipment in a sterile environment is required to reduce as much as possible the structures that are prone to hygiene problems, such as too many joints, corners, deep seams, overly exposed gaps, etc., through such a design, the surface area of the equipment can be effectively reduced and the surface finish and smoothness can be improved. Therefore, too many distribution connection pipelines or connection structures on the surface of the equipment are not conducive to the applicability of the equipment in the field of aseptic filling.
[0003] In the prior art, the membrane cap conveying device used in the field of aseptic filling is not conducive to maintaining a sterile state or a high clean state for a long time in an aseptic environment due to its complex surface structure, especially the excessive arrangement of pipelines. This type of membrane cap conveying device is a self-rotating conveying device, which is provided with a self-rotating cylindrical barrel, and the surface of the barrel is provided with suction cups arranged straightly and equidistantly along the generatrix, and rows of straight suction cups are distributed at equal angles on the barrel. The suction cups work under the negative pressure conditions provided by the air pipes, which are arranged outside the barrel and exposed to the entire surface of the equipment. There are many suction cups, and therefore, there are a large number of air pipes. The air pipes are connected to the external air circuit in a series-parallel connection mode, and the branch structure formed carries many connection gaps. These structures are not conducive to establishing a stable aseptic state. Therefore, the existing self-rotating conveying device has design defects in the use requirements of aseptic filling. Summary of the invention
[0004] The technical problem to be solved by the present invention is how to reduce the distribution pipelines outside the cylinder, thereby obtaining a self-rotating conveying device suitable for the field of aseptic filling.
[0005] In order to solve the above technical problems, the present invention adopts the following technical scheme: the self-rotating conveying device comprises a rotating drum component, an adsorption component, a rotation driving component, a lifting driving component, and an air path component, wherein the adsorption component is installed on the rotating drum component and moves synchronously with the rotating drum component, the rotation driving component is connected to the rotating drum component and the rotation driving component drives the rotating drum component to rotate, the lifting driving component is located outside the rotating drum component, the lifting driving component is movably connected to the adsorption component, the air path component is connected to the rotation driving component and the air path component is located on the rotation axis of the rotating drum component, one end of the rotating drum component is connected to the rotation driving component through the air path component, and the air path component An air inlet end and an air outlet end are provided on it, the air inlet end is located outside the rotating drum component, and the air outlet end is located inside the rotating drum component. The adsorption component includes a suction cup, a distribution pipe, a support pipe, and a lifting rod. The distribution pipe is connected to the support pipe, and the distribution pipe and the support pipe are in a vertical positional relationship. The distribution pipe is communicated with the support pipe, and the suction cup is installed on the distribution pipe. The support pipe is movably installed on the rotating drum component in a sliding manner and one end of the support pipe extends into the interior of the rotating drum component. The end of the support pipe extending into the interior of the rotating drum is fixedly connected to the lifting rod, and the lifting rod is connected to the lifting drive component. The support pipe is connected to the air outlet end of the air path component through an air supply pipe.
[0006] In this technical solution, the pipeline is built inside the drum component, that is, inside the drum body, reducing the situation of distributing pipelines outside the drum body. In this way, compared with the arrangement of pipelines outside the drum body, the direct and significant technical effect brought by the built-in technology of this technical solution is to improve the smoothness of the drum body surface, reduce the connection seams, corners, deep seams, overly exposed gaps and other structures, the smoother the surface, the higher the sanitation level that can be obtained, and the easier it is to maintain a high cleanliness. Therefore, the self-rotating conveying device is more suitable for application in the filling field.
[0007] The air path component not only bears the function of distributing the air path, but also bears the function of the rotating shaft, and needs to have low-load bearing characteristics. Structurally, the air path component includes a rotating shaft and an air splitter ring, the air splitter ring is an annular structure, the air splitter ring is movably mounted on the movable rotating shaft, the air splitter ring is stationary relative to the rotating shaft in a direction parallel to the center line of the rotating shaft, the air splitter ring rotates relative to the rotating shaft in a direction around the center line of the rotating shaft, the air splitter ring is provided with an air inlet of an annular structure, the rotating shaft is provided with air outlets that are the same in number as the air splitter rings, any air outlet on the rotating shaft is always connected to only one air inlet on the air splitter ring, the air inlet end is located at one end of the air inlet, the air outlet end is located at one end of the air outlet, and the rotating shaft is connected to the rotating drum component and moves synchronously.
[0008] In order to achieve high-capacity production requirements, the power conversion path of the lifting drive component should be as short as possible. On the one hand, it shortens the power transmission path and improves the response speed. On the other hand, it reduces the number of components and maintains stable structural characteristics. In this technical solution, the lifting drive component includes an electric cylinder and a card block. The card block is fixedly mounted on the piston rod of the electric cylinder. The card block is provided with a card slot. The motion range of the card block intersects with the motion range of the end of the lifting rod. The lifting rod is embedded in the card slot through the end of the lifting rod and is movably connected to the card block. The electric cylinder has the advantage of controllable height. As a whole, it also has the advantage of stable structure. The electric cylinder drives the card block at a high speed, which makes the lifting drive component have the characteristic of fast response speed.
[0009] The present invention adopts the above technical solution: the self-rotating conveying device improves the smoothness of the cylinder surface through the built-in pipeline, making it easier for the self-rotating conveying device to maintain a clean surface and achieve a sterile state, which can fully meet the use requirements in the field of aseptic filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0011] Figure 1 The figure is a schematic structural diagram of a self-rotating conveying device of the present invention. DETAILED DESCRIPTION
[0012] The self-rotating conveying device includes a rotating drum component, an adsorption component, a rotating drive component, a lifting drive component, an air path component, and a frame. Figure 1 shown.
[0013] The drum component includes a drum body 1; the rotating drive component includes an end cover Ⅰ2, an end cover Ⅱ3, and a power input shaft 4. The drum body 1 is a hollow cylindrical structure; the end cover Ⅰ2 is installed at one end of the drum body 1 through a bearing, and the end cover Ⅱ3 is installed at the other end of the drum body 1 through a bearing. The end cover Ⅰ2 and the drum body 1 can rotate freely, and the end cover Ⅱ3 and the drum body 1 can also rotate freely. The end cover Ⅰ2 and the end cover Ⅱ3 are both fixedly connected to the frame, so that the drum body 1 can rotate between the end cover Ⅰ2 and the end cover Ⅱ3. The center line of the drum body 1 after installation is in the horizontal plane. The power input shaft 4 is a T-shaped structure as a whole, which is composed of a cylindrical part and a disc-shaped part. The disc-shaped part is provided with a hollow through-hole structure, so that its interior presents a radial structure. The disc-shaped part of the power input shaft 4 is fixedly connected to the drum body 1. After installation, the power input shaft 4 and the end cover Ⅰ2 are located at the same end of the drum body 1. When in use, the power input shaft 4 is connected to an externally provided motor, and the motor directly drives the cylinder body 1 to rotate.
[0014] The adsorption component includes a suction cup 5, a distribution pipe 6, a support pipe 7, and a lifting rod 8, wherein the distribution pipe 6, the support pipe 7, and the lifting rod 8 are all straight structures. Two support pipes 7 are fixedly installed on the distribution pipe 6, and the two support pipes 7 are in a parallel position relationship. Each support pipe 7 is in a vertical connection relationship with the distribution pipe 6. The suction cup 5 is installed on the distribution pipe 6 and is arranged straightly at equal intervals. The support pipe 7 is slidably connected to the cylinder 1 through a sliding sleeve, and a corrugated pipe is also provided on the outside of the sliding sleeve, so that the support pipe 7 can make a linear reciprocating motion in the radial direction of the cylinder 1, and the distribution pipe 6 is parallel to the center line of the cylinder 1. One end of the support pipe 7 is connected to the distribution pipe 6 and is located outside the cylinder 1, and the other end of the support pipe 7 is located inside the cylinder 1. The lifting rod 8 is fixed to the outside of the support pipe 7 and is located inside the cylinder 1. Bearings are installed at both ends of the lifting rod 8. When the cylinder 1 rotates, the entire adsorption component moves accordingly, and the lifting rod 8 can make a rotational motion around the center line of the cylinder 1 inside the cylinder 1.
[0015] The gas path component includes a rotating shaft 9 and an air separator ring 11. The rotating shaft 9 is a T-shaped structure as a whole, which is composed of a cylindrical part and a disc-shaped part. The disc-shaped part is provided with a hollow through-hole structure, so that its interior presents a radial structure. The disc-shaped part of the rotating shaft 9 is fixedly connected to the other end of the cylinder 1. After installation, the center line of the rotating shaft 9 coincides with the center line of the cylinder 1. When the cylinder 1 rotates, the rotating shaft 9 and the cylinder 1 move synchronously and in the same direction. An air outlet 10 is provided in the cylindrical part of the rotating shaft 9. Each air outlet 10 is distributed along the center line of the rotating shaft 9 and each air outlet 10 is independent of each other. One end of the air outlet 10 is the air outlet end of the entire gas path component. The air separator ring 11 is a ring-shaped structure component, and an air inlet 12 is provided inside its body. Since the air inlet 12 is distributed along the body of the air separator ring 11, the air inlet 12 is also annular in structure as a whole, but the air inlet 12 is provided with an opening on the surface of the air separator ring 11 for air intake and air outlet. One of the openings of the air inlet 12 is the air inlet end of the entire air path component. The number of air splitter rings 11 is the same as the number of air outlet ducts 10 inside the rotating shaft 9. A fixed block is provided on the rotating shaft 9, and the fixed block is also a ring-shaped structure. It is mounted on the rotating shaft 9 together with the air splitter ring 11. After installation, the air splitter rings 11 are concentrated together and located between the two fixed blocks. The fixed block and all the air splitter rings 11 are fixedly connected to the end cover Ⅱ3 through a connecting rod. The air splitter ring 11 is movably installed on the rotating shaft 9. The movable mode means that the air splitter ring 11 can rotate around the center line of the rotating shaft 9 but cannot make a linear translational motion along the center line of the movable shaft, that is, the air splitter ring 11 is stationary relative to the rotating shaft 9 in a direction parallel to the center line of the rotating shaft 9. The air inlet duct 12 is connected to the corresponding air outlet duct 10, and any air outlet duct 10 on the rotating shaft 9 is always connected to only one air inlet duct 12 on the air splitter ring 11. The air distribution ring 11 is located outside the cylinder 1, so the air inlet end is located outside the rotating cylinder component, and the air inlet end is connected to the external negative pressure pipeline when in use; one end of the rotating shaft 9 faces the inside of the cylinder 1, so the air outlet end is located inside the rotating cylinder component. The adsorption component and the gas path component are connected through a flexible air delivery pipe, one end of the air delivery pipe is connected to the air outlet end on the air outlet 10 of the rotating shaft 9, and the other end of the air delivery pipe is connected to the end of the support pipe 7 located inside the cylinder 1.
[0016] The lifting drive component includes an electric cylinder 13 and a clamping block 14. Two lifting drive components are provided on the self-rotating conveying device, wherein the cylinder body of the electric cylinder 13 of one lifting drive component is fixedly mounted on the end cover Ⅰ2, and the cylinder body of the electric cylinder 13 of the other lifting drive component is fixedly mounted on the end cover Ⅱ3, and the extension direction of the piston rod of the electric cylinder 13 is perpendicular to the center line of the cylinder 1. The two lifting drive components are arranged separately in the direction around the center line of the cylinder 1, that is, there is an angle greater than zero between the two in the direction around the center line of the cylinder 1. In the actual structure, the angle is greater than 30 degrees, and the size of the angle is generally determined according to the actual working conditions. The size of the angle is the result of adaptive selection. The clamping block 14 is fixed on the piston rod of the electric cylinder 13, and a clamping groove 15 is provided on the clamping block 14. The width of the clamping groove 15 is slightly larger than the outer diameter of the bearing at the end of the lifting rod 8; in the initial state, the piston rod of the electric cylinder 13 is extended, so that the clamping groove 15 is just located within the motion range of the bearing at the end of the lifting rod 8. The working rhythm of the entire self-rotating conveying device is step-by-step, that is, the cylinder 1 rotates a fixed angle and then pauses, then starts and rotates a fixed angle and pauses again, and repeats this process. Every time the cylinder 1 stops moving and does not move, there are exactly two lifting rods 8 located in the slots 15, and after the piston rod of the electric cylinder 13 contracts, the lifting rods 8 are pulled toward the inside of the cylinder 1; after the corresponding action is performed, the piston rod of the electric cylinder 13 extends, the lifting rods 8 return to the initial state, and then the cylinder 1 rotates; during this period, with the cooperation of the negative pressure pipeline, the suction force can be established on the suction cup 5 to transport the conveyed items, most of which are capping films, bottle caps, and cardboard.
Claims
1. A self-rotating conveying device, comprising a rotating drum component, an adsorption component, a rotation driving component, a lifting driving component, and an air path component, wherein the adsorption component is mounted on the rotating drum component and moves synchronously with the rotating drum component, the rotation driving component is connected to the rotating drum component and the rotating driving component drives the rotating drum component to rotate, the lifting driving component is located outside the rotating drum component, and the lifting driving component is movably connected to the adsorption component, characterized in that: The gas circuit component is connected to the rotating drive component and is located on the rotation axis of the rotating drum component. One end of the rotating drum component is connected to the rotating drive component through the gas circuit component. An air inlet end and an air outlet end are provided on the gas circuit component. The air inlet end is located outside the rotating drum component and the air outlet end is located inside the rotating drum component. The adsorption component comprises a suction cup (5), a distribution pipe (6), a support pipe (7) and a lifting rod (8). The distribution pipe (6) is connected to the support pipe (7). The distribution pipe (6) and the support pipe (7) are in a vertical position relationship. The distribution pipe (6) and the support pipe (7) are in communication. The suction cup (5) is mounted on the distribution pipe (6). The support pipe (7) is movably mounted on the rotating drum component in a sliding manner and one end of the support pipe (7) extends into the interior of the rotating drum. The end of the support pipe (7) extending into the interior of the rotating drum is fixedly connected to the lifting rod (8). The lifting rod (8) is connected to the lifting drive component. The support pipe (7) is connected to the air outlet end of the gas circuit component through an air supply pipe.
2. The self-rotating conveying device according to claim 1, characterized in that: The air path component comprises a rotating shaft (9) and an air dividing ring (11). The air dividing ring (11) is an annular structure. The air dividing ring (11) is movably mounted on the movable rotating shaft (9). The air dividing ring (11) is stationary relative to the rotating shaft (9) in a direction parallel to the center line of the rotating shaft (9). The air dividing ring (11) rotates relative to the rotating shaft (9) in a direction around the center line of the rotating shaft (9). The air dividing ring (11) is provided with an air inlet (12) of an annular structure. The rotating shaft (9) is provided with air outlets (10) the same in number as the air dividing rings (11). Any air outlet (10) on the rotating shaft (9) is always connected to only one air inlet (12) on the air dividing ring (11). The air inlet end is located at one end of the air inlet (12), and the air outlet end is located at one end of the air outlet (10). The rotating shaft (9) is connected to the rotating drum component and moves synchronously.
3. The self-rotating conveying device according to claim 1, characterized in that: The lifting drive component comprises an electric cylinder (13) and a clamping block (14); the clamping block (14) is fixedly mounted on the piston rod of the electric cylinder (13); a clamping groove (15) is provided on the clamping block (14); the movement range of the clamping block (14) intersects with the movement range of the end of the lifting rod (8); the lifting rod (8) is movably connected to the clamping block (14) by the end of the lifting rod (8) being embedded in the clamping groove (15).
Citation Information
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