A horizontal environmentally friendly chrome plating machine
By designing a horizontal environmentally friendly chrome plating machine, controlling the movement of the anode and providing variable power-receiving area, the problems of leakage of electroplating solution and difficulty in controlling pollution in the existing technology are solved, and the low-energy consumption, high-efficiency and environmentally friendly chrome plating effect is achieved.
Patent Information
- Application Number
- CN202010069843.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-01-21
AI Technical Summary
The existing hard chrome electroplating technology has problems such as leakage of electroplating solution, difficulty in controlling pollution, high power consumption, uneven coating thickness, small power receiving area, inability to adapt to plating parts of different lengths, and the treatment of waste gas does not meet environmental protection requirements.
A horizontal environmentally friendly chrome plating machine is designed to provide a variable power receiving area by controlling the movement of the anode, and combined with a reasonable sealing method and exhaust gas chamber structure to achieve visible, controllable and recyclable environmental protection requirements.
It realizes low-energy consumption and high-efficiency electroplating, and is adapted to plating parts of different diameters and lengths to ensure uniformity of the coating and environmentally friendly performance, and meets environmental protection requirements.
Smart Images

Figure CN111206276B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electroplating, in particular to a horizontal environmentally friendly chrome plating machine. Background Art
[0002] Usually, a metal coating needs to be attached to the surface of metal workpieces or other materials through electroplating to prevent corrosion and extend the service life of the workpiece. Chromium is a silvery-white metal with a slight bluish tint. The chrome coating has a high hardness and excellent heat resistance and friction properties.
[0003] At present, the traditional way of "hard chrome electroplating" of workpieces (plated parts) is to dig a hole underground, build an electroplating tank underground, and suspend the plated parts in the electroplating tank below the ground level for electroplating. However, this "underground electroplating" method is prone to leakage of electroplating liquid and causes underground pollution, making it difficult to meet the environmental protection requirements of "visible, controllable, and recyclable". Because it is an underground equipment, there are many hidden dangers, so "underground electroplating" is no longer suitable for the requirements of the "environmental protection" era.
[0004] However, the existing electroplating machines have fixed anodes, difficult to control electroplating time, serious power consumption, uneven electroplating layer thickness, small power receiving area and other problems. They are also unable to adapt to plated parts of different lengths and sizes. They use hanging electroplating and are unable to treat exhaust gas, which does not meet environmental protection requirements. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention discloses a horizontal environmentally friendly chrome plating machine, which controls the movement of the anode to keep the anode and the plated object at an appropriate effective distance, provides a variable power receiving area, has a reasonable structure, low energy consumption, can adapt to plated objects of different diameters and lengths, and cooperates with a reasonable sealing method and an exhaust chamber structure to achieve visible, controllable, and recyclable environmental protection requirements, and has good practicality. Its specific technical features are as follows:
[0006] A horizontal environmentally friendly chrome plating machine comprises a frame, a plating tank is arranged in the frame, a busbar arranged axially in the plating tank, a plurality of anodes are fixedly arranged on the busbar, a workpiece is arranged in the plating tank, a rotating clamping device is arranged at both ends of the workpiece, the workpiece is connected to the electroplating power supply, a copper bar moving mechanism is arranged on the side of the plating tank, a hanging rail is arranged in the plating tank, the busbar is fixedly connected to the hanging rail, the hanging rail passes through the side wall of the plating tank, the copper bar moving mechanism is connected to the hanging rail, and the hanging rail is slidably connected to the plating tank;
[0007] The copper bar moving mechanism comprises a power device, a screw rod is provided on one side of the power device, the screw rod is connected to the power device in a transmission manner, a nut is provided on the screw rod, the nut is threadedly connected to the screw rod, a rocker arm is provided on the nut, a connecting arm is connected to the end of the rocker arm, a rotating fulcrum is provided on the rocker arm, one end of the rotating fulcrum is fixedly connected to the side wall of the plating tank, the rocker arm is rotatably connected to the rotating fulcrum, and the connecting arm is connected to one end of the hanging rail;
[0008] A sealing slide cover is arranged on the frame, sliders are arranged at both ends of the bottom of the sealing slide cover, a slide rail matching the sliders is arranged on the frame, an opening is opened on the frame, the size of the sealing slide cover matches the opening, and a sealing ring is arranged on the sealing slide cover;
[0009] An exhaust chamber is provided in the frame, the exhaust chamber is provided on one side of the plating tank, the top of the exhaust chamber is connected to the top of the plating tank, an exhaust device is provided in the exhaust chamber, an air outlet is provided on the side of the exhaust chamber away from the plating tank, and the air outlet is connected to the exhaust treatment device;
[0010] The rotary clamping device includes a clamping member, which is connected to the workpiece. A rotary support shaft is fixedly arranged at one end of the clamping member away from the workpiece. A rotary sealing structure is arranged between the rotary support shaft and the plating tank. A rotary control mechanism is arranged on the outer sides of both ends of the plating tank. The rotary support shaft is connected to the rotary control mechanism.
[0011] Furthermore, the anode is ivory-shaped, the busbar includes a front busbar and a rear busbar, the front busbar and the rear busbar are respectively arranged before and after the plating tank, the busbar positions correspond to the two sides of the workpiece, a copper busbar soft connection is provided between the front busbar and the rear busbar, the two ends of the copper busbar soft connection are respectively connected to the front busbar and the rear busbar, the hanging fence includes a front hanging fence and a rear hanging fence, the nut on the screw rod includes a front nut and a rear nut, the front nut is connected to the front rocker arm, the end of the front rocker arm is connected to the front connecting arm, the front connecting arm is rotatably connected to the front rocker arm, and the other end of the front connecting arm is rotatably connected to the front hanging fence, the rear nut is connected to the rear rocker arm, the end of the rear rocker arm is connected to the rear connecting arm, the rear connecting arm is rotatably connected to the rear rocker arm, and the other end of the rear connecting arm is rotatably connected to the rear hanging fence, and the front nut and the rear nut are symmetrically arranged in an inverted eight-shaped pattern;
[0012] A plurality of shims are arranged under the frame, a slide cover motor is arranged in the frame, and an output end of the slide cover motor is connected to a sealed slide cover (the slide cover motor can be controlled to open and close, thereby realizing the opening and closing of the sealed slide cover).
[0013] Furthermore, the copper bar moving mechanism is arranged on both sides of the plating tank, and the copper bar moving mechanisms on both sides of the plating tank include a main copper bar moving mechanism and a slave copper bar moving mechanism. A moving box is provided on one side of the frame, and the main copper bar moving mechanism is arranged in the moving box. The power device of the main copper bar moving mechanism is a reduction motor, and a driving gear is provided at the end of the main copper bar moving mechanism screw rod away from the reduction motor. A synchronous shaft is provided on the side of the plating tank, and one end of the synchronous shaft is connected to the driving gear. The power device of the slave copper bar moving mechanism is connected to the other end of the synchronous shaft. The power device of the slave copper bar moving mechanism is a driven gear, and the driven gear is connected to the synchronous shaft.
[0014] Furthermore, a nylon slide rail is provided on the outside of the plating tank, and a sliding sleeve is provided below the end of the corresponding hanging rail outside the plating tank. The sliding sleeve is connected to the end of the hanging rail, and the lower part of the sliding sleeve is slidably connected to the nylon slide rail, and the connecting arm is connected to the lower part of the sliding sleeve.
[0015] Furthermore, a power control box is provided at one end of the frame, the electroplating power supply is provided in the power control box, a control panel is provided on the outside of the power control box, a control circuit board is provided in the power control box, the control panel is connected to the control circuit board, and the power device is connected to the control circuit board;
[0016] The rotation control mechanism includes a rotating tailstock, a rotating support shaft passing through a plating tank and the rotating tailstock, a rotating metal sleeve is provided on the outer side of the rotating support shaft, the length of the rotating metal sleeve corresponds to the length of the rotating tailstock, a rubber-coated bearing is provided in the rotating tailstock, the rubber-coated bearing is sleeved on the outer side of the rotating metal sleeve, a spring carbon brush is provided in the rotating tailstock, the contact surface of the spring carbon brush is in close contact with the rotating metal sleeve, the spring carbon brush is connected to the electroplating power supply, a pulley is provided at one end of the rotating support shaft close to the power control box, a rotating motor is provided in the power control box, and the output end of the rotating motor is connected to the pulley.
[0017] Furthermore, overflow grooves are provided at both ends of the plating tank, and the rotary sealing structure is provided in the overflow groove. The rotary sealing structure includes a sealing sleeve and a mounting plate. The sealing sleeve includes a front stopper and a sealing portion. The inner diameter of the front stopper matches the diameter of the rotating support shaft. A rotary sealing ring is provided in the sealing portion. The inner diameter of the rotary sealing ring matches the diameter of the rotating support shaft. The inner diameter of the mounting plate matches the diameter of the rotating support shaft. The mounting plate is provided on a side close to the sealing portion of the sealing sleeve. The mounting plate is connected to the sealing sleeve. An insulating rubber surface is provided on the side of the sealing sleeve away from the mounting plate, and the insulating rubber surface is made of fluororubber.
[0018] Furthermore, a water inlet pipe is provided on the inner side of the plating tank, and the water inlet pipe is placed along the inner side of the plating tank. Medicine holes are evenly opened on the water inlet pipe. The water inlet pipe is connected to the output end of the switch valve, and the input end of the switch valve is connected to the output end of the medicine pump. A number of water outlets are evenly opened at the bottom of the plating tank, and the water outlets are connected to the water outlet pipe.
[0019] Furthermore, the water outlet pipe is connected to the heat exchanger, and the heat exchanger includes a medicine liquid input end and a medicine liquid output end. The medicine liquid input end of the heat exchanger is connected to the water outlet pipe, and the medicine liquid output end of the heat exchanger is connected to the medicine liquid pump input end. The heat exchanger is a partition-type heat exchanger, and a cooling water input end and a cooling water output end are also provided on the heat exchanger. The cooling water output end of the heat exchanger is connected to the water inlet end of the cooling water tower, and the water outlet end of the cooling water tower is connected to the water reservoir. The cooling water input end of the heat exchanger is connected to one end of the pipeline pump, and the other end of the pipeline pump is connected to the water reservoir.
[0020] Furthermore, the number of water outlets is three, the water outlets are arranged in the middle of the bottom of the plating tank, and the water outlets are distributed axially;
[0021] A medicine storage tank is arranged between the water outlet pipe and the heat exchanger. The water outlet pipe is first connected to the medicine storage tank, and then the medicine storage tank is connected to the heat exchanger. A preheating heater is arranged in the medicine storage tank.
[0022] Furthermore, the cooling water input end of the heat exchanger is connected to a tap water pipeline, and the cooling water output end of the heat exchanger is connected to a wastewater treatment device.
[0023] The beneficial effects of the present invention are: by controlling the movement of the anode, the anode and the plated workpiece are kept at a suitable effective distance, a variable power receiving area is provided, the structure is reasonable, the energy consumption is low, the rotating clamping device is replaceable, and it is suitable for plated workpieces of different diameters and lengths. In combination with a reasonable sealing method and an exhaust chamber structure, visible, controllable and recyclable environmental protection requirements are achieved, and the practicality is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0025] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;
[0026] Figure 3 yes Figure 2 Schematic diagram of the AA section structure;
[0027] Figure 4 yes Figure 3 A partial enlarged schematic diagram of
[0028] Figure 5 yes Figure 2 Schematic diagram of the structure of the middle BB section;
[0029] Figure 6 It is a schematic diagram of the structure inside the mobile box of the present invention;
[0030] Figure 7 This is the power line analysis diagram of the present invention when the workpiece diameter is 600;
[0031] Figure 8 This is the power line analysis diagram of the present invention when the workpiece diameter is 300;
[0032] Fig. 9 It is a schematic diagram of the structure of the present invention when there is no workpiece;
[0033] Fig.10 This is a top view of the structure of the present invention when the workpiece has no sealing slide cover;
[0034] Fig.11 It is an analysis diagram of the internal plating solution circulation and cooling water flow direction of the present invention;
[0035] Fig.12 It is a schematic diagram of the side structure of the present invention;
[0036] Fig.13 It is a schematic diagram of the internal structure of the power control box of the present invention;
[0037] Fig.14is a cross-sectional schematic diagram of a rotary seal structure of the present invention;
[0038] Fig.15 It is a schematic diagram of the sealing jacket structure of the rotary sealing structure of the present invention.
[0039] Markings in the figure:
[0040] Frame 11, plating tank 12, busbar 13, anode 14, workpiece 15, rotary clamping device 16, copper bar moving mechanism 17, hanging rail 18, screw rod 19, nut 20, rocker arm 21, connecting arm 22, rotating fulcrum 23, sealing slide cover 24, slider 25, slide rail 26, sealing ring 27, exhaust chamber 28, air outlet 29, clamping part 30, rotary support shaft 31, rotary sealing structure 32, rotary control mechanism 33, front busbar 34, rear busbar 35, copper bar soft connection 36, front hanging rail 37, rear hanging rail 38, front nut 39, rear nut 40, front rocker arm 41, front connecting arm 42, rear rocker arm 43, rear connecting arm 44, Washer 45, slide motor 46, moving box 47, reduction motor 48, driving gear 49, synchronous shaft 50, driven gear 51, nylon slide rail 52, sleeve 53, power control box 54, control panel 55, rotating tailstock 56, rotating metal sleeve 57, rubber-coated bearing 58, spring carbon brush 59, pulley 60, rotating motor 61, overflow groove 62, sealing sleeve 63, mounting plate 64, front stop 65, sealing part 66, rotating sealing ring 67, insulating rubber surface 68, water inlet pipe 69, water outlet 70, switch valve 71, medicine water pump 72, heat exchanger 73, cooling water tower 74, water reservoir 75, pipeline pump 76. DETAILED DESCRIPTION
[0041] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0042] Please refer to the attached figure, Example 1:
[0043] The present embodiment is a horizontal environmentally friendly chrome electroplating machine, which is used to chrome-plate a workpiece 15, and includes a frame 11, a plating tank 12 is provided in the frame 11, a busbar 13 arranged axially in the plating tank 12, a plurality of anodes 14 are fixedly provided on the busbar 13, a workpiece 15 is provided in the plating tank 12, a rotating clamping device 16 is provided at both ends of the workpiece 15, the workpiece 15 is connected to an electroplating power supply, a copper bar moving mechanism 17 is provided on the side of the plating tank 12, a hanging rail 18 is provided in the plating tank 12, the busbar 13 is fixedly connected to the hanging rail 18, the hanging rail 18 passes through the side wall of the plating tank 12, the copper bar moving mechanism 17 is connected to the hanging rail 18, and the hanging rail 18 is slidably connected to the plating tank 12;
[0044] The copper bar moving mechanism 17 includes a power device, a screw rod 19 is provided on one side of the power device, the screw rod 19 is connected to the power device in a transmission manner, a nut 20 is provided on the screw rod 19, the nut 20 is threadedly connected to the screw rod 19, a rocker arm 21 is provided on the nut 20, a connecting arm 22 is connected to the end of the rocker arm 21, a rotating fulcrum 23 is provided on the rocker arm 21, one end of the rotating fulcrum 23 is fixedly connected to the side wall of the plating tank 12, the rocker arm 21 is rotatably connected to the rotating fulcrum 23, and the connecting arm 22 is connected to one end of the hanging rail 18; the copper bar is moved by the power device to provide the workpiece 15 with a suitable electroplating area and distance, thereby improving practicality, the screw rod 19 moves, driving the nut 20 to swing the rocker arm 21, and the swinging effect is amplified under the principle of lever, driving the hanging rail 18 and the anode 14 to move.
[0045] The frame 11 is provided with a sealing slide 24, the bottom ends of the sealing slide 24 are provided with sliders 25, the frame 11 is provided with a slide rail 26 matching the slider 25, the frame 11 is provided with an opening, the size of the sealing slide 24 matches the opening, the sealing slide 24 is provided with a sealing ring 27;
[0046] An exhaust chamber 28 is provided in the frame 11. The exhaust chamber 28 is provided on one side of the plating tank 12. The top of the exhaust chamber 28 is connected to the top of the plating tank 12. An exhaust device is provided in the exhaust chamber 28. An exhaust port 29 is provided on one side of the exhaust chamber 28 away from the plating tank 12. The exhaust port 29 is connected to the exhaust treatment device.
[0047] The rotating clamping device 16 includes a clamping member 30, which is connected to the workpiece 15. A rotating support shaft 31 is fixedly disposed at one end of the clamping member 30 away from the workpiece 15. A rotating sealing structure 32 is disposed between the rotating support shaft 31 and the plating tank 12. A rotating control mechanism 33 is disposed on the outer sides of both ends of the plating tank 12. The rotating support shaft 31 is connected to the rotating control mechanism 33. Compared with ordinary electroplating machines, this embodiment adopts a horizontal structure and full immersion electroplating, which can give full play to the advantages brought by the movable anode 14 structure. The power receiving area is increased from 30% of the traditional electroplating machine to 60%~80%. The electroplating is uniform, the process temperature is stable, and the plating solution is not easy to evaporate and waste.
[0048] Preferably, the anode 14 is ivory-shaped to match the shape of the workpiece 15. Other shapes can also be used for different workpieces 15. The busbar 13 includes a front busbar 34 and a rear busbar 35. The front busbar 34 and the rear busbar 35 are respectively arranged in front and behind the plating tank 12. The position of the busbar 13 corresponds to the two sides of the workpiece 15. A copper busbar soft connection 36 is provided between the front busbar 34 and the rear busbar 35. The two ends of the copper busbar soft connection 36 are respectively connected to the front busbar 34 and the rear busbar 35. The hanging rail 18 includes a front hanging rail 37 and a rear hanging rail 38. The screw rod 19 is provided with a copper busbar soft connection 36. The nut 20 includes a front nut 39 and a rear nut 40, the front nut 39 is connected to the front rocker arm 41, the end of the front rocker arm 41 is connected to the front connecting arm 42, the front connecting arm 42 is rotatably connected to the front rocker arm 41, and the other end of the front connecting arm 42 is rotatably connected to the front suspension rail 37, the rear nut 40 is connected to the rear rocker arm 43, the end of the rear rocker arm 43 is connected to the rear connecting arm 44, the rear connecting arm 44 is rotatably connected to the rear rocker arm 43, and the other end of the rear connecting arm 44 is rotatably connected to the rear suspension rail 38, and the front nut 39 and the rear nut 40 are symmetrically arranged in an inverted eight shape.
[0049] A plurality of shims 45 are provided under the frame 11, so that even if there is leakage, it can be easily found, thereby achieving complete environmental protection requirements of visibility, controllability and recyclability. A slide cover motor 46 is provided inside the frame 11, and the output end of the slide cover motor 46 is connected to the sealing slide cover 24 (the slide cover motor 46 can be controlled to open and close, thereby realizing the opening and closing of the sealing slide cover 24).
[0050] The copper bar moving mechanism 17 is arranged on both sides of the plating tank 12. The copper bar moving mechanism 17 on both sides of the plating tank 12 includes a main copper bar moving mechanism and a slave copper bar moving mechanism. A moving box 47 is provided on one side of the frame 11. The main copper bar moving mechanism is arranged in the moving box 47. The power device of the main copper bar moving mechanism is a reduction motor 48. A driving gear 49 is provided at one end of the main copper bar moving mechanism lead screw 19 away from the reduction motor 48. A synchronous shaft 50 is provided on the side of the plating tank 12. One end of the synchronous shaft 50 is connected to the driving gear 49, and the power device of the slave copper bar moving mechanism is connected to the other end of the synchronous shaft 50. The power device of the slave copper bar moving mechanism is a driven gear 51, and the driven gear 51 is connected to the synchronous shaft 50.
[0051] A nylon slide rail 52 is provided outside the plating tank 12, and a sliding sleeve 53 is provided below the end of the corresponding hanging rail 18 outside the plating tank 12, the sliding sleeve 53 is connected to the end of the hanging rail 18, the lower part of the sliding sleeve 53 is slidably connected to the nylon slide rail 52, and the connecting arm 22 is connected to the lower part of the sliding sleeve 53. The slide rail 26 can be nylon or other insulating materials to avoid leakage.
[0052] In this embodiment, a power control box 54 is provided at one end of the frame 11, and the electroplating power supply is arranged in the power control box 54. A control panel 55 is provided on the outside of the power control box 54. A control circuit board is provided in the power control box 54. The control panel 55 is connected to the control circuit board, the power device is connected to the control circuit board, and the electroplating power supply is connected to both ends of the anode 14 and the workpiece 15.
[0053] The rotation control mechanism 33 includes a rotating tailstock 56, a rotating support shaft 31 passes through the plating tank 12 and the rotating tailstock 56, a rotating metal sleeve 57 is arranged outside the rotating support shaft 31, the length of the rotating metal sleeve 57 corresponds to the length of the rotating tailstock 56, a rubber-coated bearing 58 is arranged inside the rotating tailstock 56, and the rubber-coated bearing 58 is sleeved outside the rotating metal sleeve 57, a spring carbon brush 59 is arranged inside the rotating tailstock 56, and the contact surface of the spring carbon brush 59 is close to the rotating metal sleeve 57, and the spring carbon brush 59 is connected to the electroplating power supply, and a pulley 60 is arranged at one end of the rotating support shaft 31 close to the power control box 54, and a rotating motor 61 is arranged in the power control box 54, and the output end of the rotating motor 61 is connected to the pulley 60. In conjunction with the rotating clamping device 16, the two ends of the workpiece 15 are energized, the uniformity of electroplating is improved, the voltage requirement is reduced, and the generation of waste gas is reduced. The plating solution can be recycled in conjunction with the plating solution circulation device to avoid excessive waste liquid generation.
[0054] Overflow grooves 62 are provided at both ends of the plating tank 12, and a rotary sealing structure 32 is provided in the overflow groove 62. The rotary sealing structure 32 includes a sealing sleeve 63 and a mounting plate 64. The sealing sleeve 63 includes a front stopper 65 and a sealing portion 66. The inner diameter of the front stopper 65 matches the diameter of the rotating support shaft 31. A rotary sealing ring 67 is provided in the sealing portion 66. The inner diameter of the rotary sealing ring 67 matches the diameter of the rotating support shaft 31. The inner diameter of the mounting plate 64 matches the diameter of the rotating support shaft 31. The mounting plate 64 is provided on a side close to the sealing portion 66 of the sealing sleeve 63. The mounting plate 64 is connected to the sealing sleeve 63. An insulating rubber surface 68 is provided on the side of the sealing sleeve 63 away from the mounting plate 64. Full immersion electroplating is achieved by using the rotary sealing structure 32. Compared with hoisting electroplating, it has fewer components and can carry a heavier workpiece 15. Two rotary sealing rings 67 can be used for tighter sealing. The electroplating hydraulic pressure is not high and it is not easy to leak. The commonly used rotary sealing ring 67 is a skeleton double-lip sealing ring 27.
[0055] Embodiment 2
[0056] Based on the first embodiment, this embodiment further improves the environmental protection effect, recycles the plating solution, and reduces the evaporation of the plating solution. Specifically, in this embodiment, a water inlet pipe 69 is provided on the inner side of the plating tank 12, and the water inlet pipe 69 is placed along the inner side of the plating tank 12. The water inlet pipe 69 is evenly provided with liquid medicine holes. The water inlet pipe 69 is connected to the output end of the switch valve 71, and the input end of the switch valve 71 is connected to the output end of the liquid medicine pump 72. A plurality of water outlets 70 are evenly provided at the bottom of the plating tank 12, and the water outlets 70 are connected to the water outlet pipe. The plating solution passes through the plating tank 12 from top to bottom, so that the plating solution temperature in the plating tank 12 is uniform, and evaporation is reduced.
[0057] The water outlet pipe of this embodiment is connected to the heat exchanger 73, and the heat exchanger 73 includes a medicine liquid input end and a medicine liquid output end. The medicine liquid input end of the heat exchanger 73 is connected to the water outlet pipe, and the medicine liquid output end of the heat exchanger 73 is connected to the input end of the medicine liquid pump 72. The heat exchanger 73 is a partition wall heat exchanger, and the heat exchanger 73 is also provided with a cooling water input end and a cooling water output end. The cooling water output end of the heat exchanger 73 is connected to the water inlet end of the cooling water tower 74, and the water outlet end of the cooling water tower 74 is connected to the water reservoir 75. The cooling water input end of the heat exchanger 73 is connected to one end of the pipeline pump 76, and the other end of the pipeline pump 76 is connected to the water reservoir 75.
[0058] When in use, a preset cooling temperature, such as fifty degrees Celsius, can be set. A temperature sensor can be placed in the plating tank 12 or on the heat exchanger 73. When the preset temperature is reached, cooling begins. After cooling to forty-nine degrees Celsius, cooling stops, and the plating solution temperature is maintained at a suitable electroplating temperature.
[0059] Preferably, there are three water outlets 70, which can be appropriately increased or decreased according to the length of the plating tank 12. The water outlet 70 is arranged in the middle of the bottom of the plating tank 12. The water outlet 70 is axially distributed and the water outlet is uniform, avoiding the common problem of uneven distribution of the water outlet 70 leading to uneven plating solution, thereby causing unqualified electroplating.
[0060] In this embodiment, a medicine liquid storage tank is provided between the water outlet pipe and the heat exchanger 73. The water outlet pipe is first connected to the medicine liquid storage tank, and the medicine liquid storage tank is then connected to the heat exchanger 73. A preheating heater is provided in the medicine liquid storage tank to preheat the medicine liquid. After the preheating is completed, electroplating is performed to improve the electroplating efficiency and reduce the waste of medicine liquid.
[0061] The cooling water input end of the heat exchanger 73 can be directly connected to the tap water pipeline, and the cooling water output end of the heat exchanger 73 can be connected to the wastewater treatment equipment to reduce the construction cost. At this time, the cooled wastewater is not polluted by other factors.
[0062] The above embodiment only expresses one implementation mode of the present invention, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
Claims
1. A horizontal environmentally friendly chrome plating machine, characterized in that: The invention comprises a frame (11), a plating tank (12) is provided in the frame (11), a busbar (13) arranged axially in the plating tank (12), a plurality of anodes (14) fixedly arranged on the busbar (13), a workpiece (15) is provided in the plating tank (12), a rotating clamping device (16) is provided at both ends of the workpiece (15), the workpiece (15) is connected to an electroplating power supply, a copper busbar moving mechanism (17) is provided on the side of the plating tank (12), a hanging rail (18) is provided in the plating tank (12), the busbar (13) is fixedly connected to the hanging rail (18), the hanging rail (18) passes through the side wall of the plating tank (12), the copper busbar moving mechanism (17) is connected to the hanging rail (18), and the hanging rail (18) is slidably connected to the plating tank (12); The copper bar moving mechanism (17) comprises a power device, a screw rod (19) is provided on one side of the power device, the screw rod (19) is connected to the power device in a transmission manner, a nut (20) is provided on the screw rod (19), the nut (20) is threadedly connected to the screw rod (19), a rocker arm (21) is provided on the nut (20), the end of the rocker arm (21) is connected to a connecting arm (22), a rotating fulcrum (23) is provided on the rocker arm (21), one end of the rotating fulcrum (23) is fixedly connected to the side wall of the plating tank (12), the rocker arm (21) is rotatably connected to the rotating fulcrum (23), and the connecting arm (22) is connected to one end of the hanging rail (18); The frame (11) is provided with a sealing slide cover (24), the sealing slide cover (24) is provided with sliders (25) at both ends of the bottom, the frame (11) is provided with a slide rail (26) matching the slider (25), the frame (11) is provided with an opening, the sealing slide cover (24) is matched in size to the opening, and the sealing slide cover (24) is provided with a sealing ring (27); An exhaust chamber (28) is provided in the frame (11), the exhaust chamber (28) is provided on one side of the plating tank (12), the top of the exhaust chamber (28) is communicated with the top of the plating tank (12), an exhaust device is provided in the exhaust chamber (28), an exhaust port (29) is provided on a side of the exhaust chamber (28) away from the plating tank (12), and the exhaust port (29) is connected to the exhaust treatment device; The rotary clamping device (16) comprises a clamping member (30), the clamping member (30) being connected to a workpiece (15), a rotary support shaft (31) being fixedly provided at one end of the clamping member (30) away from the workpiece (15), a rotary sealing structure (32) being provided between the rotary support shaft (31) and the plating tank (12), a rotary control mechanism (33) being provided on the outer sides of both ends of the plating tank (12), and the rotary support shaft (31) being connected to the rotary control mechanism (33).
2. A horizontal environmentally friendly chrome plating machine according to claim 1, characterized in that: The anode (14) is ivory-shaped, the busbar (13) comprises a front busbar (34) and a rear busbar (35), the front busbar (34) and the rear busbar (35) are respectively arranged in front and behind the plating tank (12), the position of the busbar (13) corresponds to the two sides of the workpiece (15), a copper busbar soft connection (36) is provided between the front busbar (34) and the rear busbar (35), the two ends of the copper busbar soft connection (36) are respectively connected to the front busbar (34) and the rear busbar (35), the hanging rail (18) comprises a front hanging rail (37) and a rear hanging rail (38), the nut (20) on the screw rod (19) comprises a front nut (39) and a A rear nut (40), a front nut (39) connected to a front rocker arm (41), an end of the front rocker arm (41) connected to a front connecting arm (42), the front connecting arm (42) being rotatably connected to the front rocker arm (41), the other end of the front connecting arm (42) being rotatably connected to the front suspension rail (37), the rear nut (40) connected to a rear rocker arm (43), an end of the rear rocker arm (43) connected to a rear connecting arm (44), the rear connecting arm (44) being rotatably connected to the rear rocker arm (43), the other end of the rear connecting arm (44) being rotatably connected to the rear suspension rail (38), the front nut (39) and the rear nut (40) being symmetrically arranged in an inverted eight-shaped pattern; A plurality of pads (45) are provided below the frame (11), a sliding cover motor (46) is provided inside the frame (11), and an output end of the sliding cover motor (46) is connected to the sealing sliding cover (24).
3. A horizontal environmentally friendly chrome plating machine according to claim 1 or 2, characterized in that: The copper bar moving mechanism (17) is arranged on both sides of the plating tank (12). The copper bar moving mechanism (17) on both sides of the plating tank (12) includes a main copper bar moving mechanism and a slave copper bar moving mechanism. A moving box (47) is arranged on one side of the frame (11). The main copper bar moving mechanism is arranged in the moving box (47). The power device of the main copper bar moving mechanism is a reduction motor (48). The end of the lead screw (19) of the main copper bar moving mechanism away from the reduction motor (48) is provided with a driving gear (49). A synchronous shaft (50) is arranged on the side of the plating tank (12). One end of the synchronous shaft (50) is connected to the driving gear (49). The power device of the slave copper bar moving mechanism is connected to the other end of the synchronous shaft (50). The power device of the slave copper bar moving mechanism is a driven gear (51). The driven gear (51) is connected to the synchronous shaft (50).
4. The horizontal environmentally friendly chrome plating machine according to claim 1, characterized in that: A nylon slide rail (52) is provided on the outside of the plating tank (12), and a sliding sleeve (53) is provided outside the plating tank (12) below the end of the corresponding hanging rail (18), the sliding sleeve (53) is connected to the end of the hanging rail (18), the lower part of the sliding sleeve (53) is slidably connected to the nylon slide rail (52), and the connecting arm (22) is connected to the lower part of the sliding sleeve (53).
5. The horizontal environmentally friendly chrome plating machine according to claim 1, characterized in that: A power control box (54) is provided at one end of the frame (11), the electroplating power supply is arranged in the power control box (54), a control panel (55) is provided outside the power control box (54), a control circuit board is provided in the power control box (54), the control panel (55) is connected to the control circuit board, and the power device is connected to the control circuit board; The rotation control mechanism (33) comprises a rotating tailstock (56), a rotating support shaft (31) passing through the plating tank (12) and the rotating tailstock (56), a rotating metal sleeve (57) being arranged outside the rotating support shaft (31), the length of the rotating metal sleeve (57) corresponding to the length of the rotating tailstock (56), a rubber-coated bearing (58) being arranged inside the rotating tailstock (56), the rubber-coated bearing (58) being sleeved outside the rotating metal sleeve (57), a spring carbon brush (59) being arranged inside the rotating tailstock (56), the contact surface of the spring carbon brush (59) being in close contact with the rotating metal sleeve (57), the spring carbon brush (59) being connected to the electroplating power supply, a pulley (60) being arranged at one end of the rotating support shaft (31) close to the power supply control box (54), a rotating motor (61) being arranged inside the power supply control box (54), the output end of the rotating motor (61) being connected to the pulley (60).
6. The horizontal environmentally friendly chrome plating machine according to claim 5, characterized in that: Overflow grooves (62) are provided at both ends of the plating tank (12). The rotary sealing structure (32) is arranged in the overflow groove (62). The rotary sealing structure (32) includes a sealing sleeve (63) and a mounting plate (64). The sealing sleeve (63) includes a front stopper (65) and a sealing portion (66). The inner diameter of the front stopper (65) matches the diameter of the rotary support shaft (31). A rotary sealing ring (67) is provided in the sealing portion (66). The inner diameter of the rotary sealing ring (67) matches the diameter of the rotary support shaft (31). The inner diameter of the mounting plate (64) matches the diameter of the rotary support shaft (31). The mounting plate (64) is arranged on a side close to the sealing portion (66) of the sealing sleeve (63). The mounting plate (64) is connected to the sealing sleeve (63). An insulating rubber surface (68) is provided on a side of the sealing sleeve (63) away from the mounting plate (64). The insulating rubber surface (68) is made of fluororubber.
7. The horizontal environmentally friendly chrome plating machine according to claim 1, characterized in that: The inner side of the plating tank (12) is provided with a water inlet pipe (69), which is placed along the inner side of the plating tank (12), and has medicine holes evenly arranged on the water inlet pipe (69). The water inlet pipe (69) is connected to the output end of the switch valve (71), and the input end of the switch valve (71) is connected to the output end of the medicine pump (72). The bottom of the plating tank (12) is evenly provided with a plurality of water outlets (70), which are connected to the water outlet pipe.
8. The horizontal environmentally friendly chrome plating machine according to claim 7, characterized in that: The water outlet pipe is connected to the heat exchanger (73). The heat exchanger (73) comprises a medicine liquid input end and a medicine liquid output end. The medicine liquid input end of the heat exchanger (73) is connected to the water outlet pipe. The medicine liquid output end of the heat exchanger (73) is connected to the input end of the medicine liquid pump (72). The heat exchanger (73) is a partition-type heat exchanger. A cooling water input end and a cooling water output end are also provided on the heat exchanger (73). The cooling water output end of the heat exchanger (73) is connected to the water inlet end of a cooling water tower (74). The water outlet end of the cooling water tower (74) is connected to a water reservoir (75). The cooling water input end of the heat exchanger (73) is connected to a pipeline pump (76). The other end of the pipeline pump (76) is connected to the water reservoir (75).
9. The horizontal environmentally friendly chrome plating machine according to claim 7, characterized in that: The number of the water outlets (70) is three, the water outlets (70) are arranged in the middle of the bottom of the plating tank (12), and the water outlets (70) are distributed axially; A medicine storage tank is provided between the water outlet pipe and the heat exchanger (73), the water outlet pipe is first connected to the medicine storage tank, and the medicine storage tank is then connected to the heat exchanger (73), and a preheating heater is provided in the medicine storage tank.
10. The horizontal environmentally friendly chrome plating machine according to claim 8, characterized in that: The cooling water input end of the heat exchanger (73) is connected to a tap water pipeline, and the cooling water output end of the heat exchanger (73) is connected to wastewater treatment equipment.
Citation Information
Patent Citations
Horizontal full-immersion environment-friendly electroplating machine
CN212051697U
Electroplating machine with movable anode structure
CN212051713U
Electroplating machine with constant-temperature heat dissipation structure
CN212051720U