A transverse shifting rotary funnel device

Abstract

The present invention relates to the technical field of textile machinery, and particularly to a transverse transfer rotary funnel device. In the prior art, sorting manipulators and tube arranging machines are relied on to sort the large and small ends of yarn tubes, and the collection of yarn tubes is manually transported, resulting in high costs. A transverse transfer rotary funnel device includes an inlet transverse conveyor disposed on a 2-lifting column welded part, a tipping funnel component disposed on a single-sided lifting column welded part, and the outlet of the inlet transverse conveyor is located at the inlet of the tipping funnel component; on both sides of the lower support plate of the motor plate in the inlet transverse conveyor, there are transverse conveyor belt side plates and a right transverse conveyor belt motor plate, and at both ends of the two, there are main and driven rollers, a transverse conveyor belt is disposed between the two rollers, the active roller and the DC motor end are equipped with first and second driving wheel synchronous belt wheels, and the two synchronous belt wheels are connected by a first annular synchronous belt; a yarn selection component is disposed above the driven roller. The structure is simple, the volume is small, and the principle of the self-weight of the yarn tube is effectively utilized to realize the automatic directional transformation of the yarn tube from transverse to longitudinal with the large end downward.

Description

Technical Field

[0001] The present invention relates to the technical field of textile machinery, and more specifically to a traversing runner funnel device. Background Art

[0002] Cone yarn is the output of the winding process in textile mills in the textile industry. After the cone yarn is produced, we need to carry out the next process. The connection to the next process requires us to orderly provide yarn tubes, which puts higher requirements on the automatic supply of tube yarns, and also requires us to straighten the large and small ends of the yarn tubes. The existing technology relies on sorting manipulators and tube sorting machines to sort the large and small ends of the yarn tubes, but it cannot be popularized in actual use due to high costs. The used yarn tubes need to be collected and recycled. Usually, the method is manual transportation, which is costly and has low labor efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide a traversing runner funnel device that can automatically identify the large and small ends in view of the deficiencies of the existing technology.

[0004] A traversing runner funnel device includes a lifting column welding part. The inlet traversing conveyor is fixedly installed on the left and right 2 lifting column welding parts. The tipping funnel component is installed on the single-sided lifting column welding part. The outlet of the inlet traversing conveyor is located at the inlet of the tipping funnel component.

[0005] The said inlet traversing conveyor includes a motor plate lower support plate. On both sides of the motor plate lower support plate, there are traversing conveyor belt side plates and a traversing conveyor belt motor plate on the right. Above, there is a conveyor belt upper support plate. At both ends of the traversing conveyor belt side plates and the traversing conveyor belt motor plate on the right, there are driving rollers and driven rollers. Between the two rollers, there is a transverse conveyor belt. At the shaft end of the driving roller, there is a first driving wheel synchronous pulley. The DC motor is fixed on the traversing conveyor belt motor plate on the right. At the end of the DC motor, there is a second driving wheel synchronous pulley. The two synchronous pulleys are connected by a first annular synchronous belt. Outside the middle of the traversing conveyor belt side plate, there is an induction bracket and a first diffuse reflection sensor. Above the driven roller, there is a yarn selector component. It has a simple structure, small volume, and convenient control. During the transportation of the yarn tubes, by effectively using the principle of the self-weight of the yarn tubes, the automatic directional transformation of the yarn tubes (random large and small ends) from horizontal to vertical with the large end downwards is realized.

[0006] As a further improvement and supplement to the above solution, the present invention also includes the following additional technical features:

[0007] The described yarn selector component includes a right support of the yarn selector, which is fixed on the side plate of the traversing conveyor belt. The six-groove yarn selector and the left support of the grooved wheel rotating shaft are fixed on the right support of the yarn selector. Six circumferential arc-shaped card slots are provided on the six-groove yarn selector. The grooved wheel rotating shaft is axially sleeved in the center of the six-groove yarn selector. The grooved wheel rotating shaft passes through the left support of the grooved wheel rotating shaft. A stepping motor is installed above the left support of the grooved wheel rotating shaft. A second driving pulley synchronous belt wheel is installed on the motor shaft. A grooved wheel synchronous belt wheel is provided on the grooved wheel rotating shaft. The second driving pulley synchronous belt wheel and the grooved wheel synchronous belt wheel are connected by a second annular synchronous belt. A magnetic steel is installed on the side of the six-groove yarn selector facing away from the stepping motor. A Hall switch is provided at the corresponding position of the left support of the grooved wheel rotating shaft. A second diffuse reflection sensor is installed at the end of the right support of the yarn selector close to the driven roller of the conveyor belt. The correct positioning of the yarn tube is carried out by the circumferential arc-shaped card slots on the six-groove yarn selector.

[0008] The described tipping funnel component includes a welded tipping funnel, with 2 lever cylinders provided on the back, and a tipping fixed support installed at the bottom of the back; a first funnel side plate cover and a left yarn blocker of the funnel are fixedly installed on the left side of the welded tipping funnel, and a large-small head induction piece right is installed on the left yarn blocker of the funnel; a second funnel side plate cover and a right regulating block of the taro tube of the funnel are fixedly installed on the right side of the welded tipping funnel, and a large-small head induction piece left is installed on the right regulating block of the taro tube of the funnel; magnetic proximity switches are respectively provided on the first funnel side plate cover and the second funnel side plate cover to sense the large-small head induction piece right and the large-small head induction piece left for controlling the lever cylinders on the same side; a funnel large-small head guide plate cover is installed and fixed below the left yarn blocker of the funnel and the right regulating block of the taro tube of the funnel, and the three form an inlet channel for the yarn tube. The distance that the large end of the yarn tube is lifted is large, and at the same time, the magnetic proximity switch on the same side is sensed, thereby controlling the action of the lever cylinder on the same side, realizing that the large end first falls into the welded tipping funnel for automatic turning of the yarn tube.

[0009] Flange deep groove ball bearings are installed at both ends of the active roller shaft. It effectively supports the active roller and extends the service life.

[0010] The first nylon grooved wheel shaft sleeve, the second nylon grooved wheel shaft sleeve and the flange-bearing are installed on both axial sides of the grooved wheel rotating shaft in a face-to-face manner, and the flange-bearing is fixed on the left support of the grooved wheel rotating shaft. The grooved wheel rotating shaft is positioned and supported.

[0011] The described welded tipping funnel is a trapezoidal structure from large to small. It ensures that the yarn tube falls vertically.

[0012] Using the present invention can achieve the following beneficial effects: simple structure, small volume, convenient control. During the transportation process of the yarn tube, by effectively utilizing the principle of the self-weight of the yarn tube, the automatic directional transformation of the yarn tube (random large and small ends) from horizontal to vertical with the large end at the bottom is realized, ensuring the effective input of the yarn tube in the next process. At the same time, it can interlock the input of the yarn tube in the previous process, control the transportation rhythm of the yarn tube, and improve the transportation efficiency. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the present invention.

[0014] Figure 2 It is a schematic structural diagram of the inlet transverse conveyor 1 in the present invention.

[0015] Figure 3 It is a schematic structural diagram of the tipping table funnel component 2 in the present invention.

[0016] Figure 4 It is a schematic working principle diagram of the inlet transverse conveyor 1 in the present invention.

[0017] Figure 5 It is the working principle of the tipping table funnel component 2 in the present invention Figure 1 .

[0018] Figure 6 It is the working principle of the tipping table funnel component 2 in the present invention Figure 2 .

[0019] Figure 7 It is the working principle of the tipping table funnel component 2 in the present invention Figure 3 . Specific embodiments

[0020] The following describes in detail the specific embodiments of the present invention with reference to the accompanying drawings.

[0021] As Figures 1-7 shown, the present invention is a transverse rotating wheel funnel device.

[0022] The transverse rotating wheel funnel device described in this embodiment includes a lifting column welding part 3. The inlet transverse conveyor 1 is fixedly installed on the left and right 2 lifting column welding parts 3. The tipping table funnel component 2 is installed on the single-sided lifting column welding part 3. The outlet of the inlet transverse conveyor 1 is located at the inlet of the tipping table funnel component 2.

[0023] The described inlet transverse conveyor 1 includes a motor plate lower support plate 109. On both sides of the motor plate lower support plate 109, there are transverse conveyor belt side plates 121 and a right transverse conveyor belt motor plate 120. Above it, there is a conveyor belt upper support plate 108, which is located inside the transverse conveyor belt 103. At both ends of the transverse conveyor belt side plates 121 and the right transverse conveyor belt motor plate 120, there are driving rollers 107 and driven rollers 102. Between the two rollers, there is a transverse conveyor belt 103. The width of the transverse conveyor belt 103 is slightly larger than the diameter of the yarn tube 110. At the shaft end of the driving roller 107, there is a first driving wheel synchronous belt pulley 101. The DC motor 106 is fixed on the right transverse conveyor belt motor plate 120. At the end of the DC motor 106, there is a second driving wheel synchronous belt pulley 105. The two synchronous belt pulleys are connected by a first annular synchronous belt 124. On the outer side of the middle of the transverse conveyor belt side plates 121, there are induction brackets 129 and a first diffuse reflection sensor 128 for sensing the presence or absence of the yarn tube 110. Above the driven roller 102, there is a yarn selector component. Below the conveyor belt component, there are a left fixed bracket 122 and a right fixed bracket 123 of the transverse conveyor, which fix the inlet transverse conveyor 1 on the left and right two lifting column welded parts 3. The inlet height of the turning table funnel component 2 is slightly lower than that of the transverse conveyor belt 103.

[0024] Further, the described yarn selector component includes a right yarn selector bracket 117, which is fixed on the transverse conveyor belt side plate 121. A six-slot yarn selector 111 and a left bracket 116 of the grooved wheel rotating shaft are fixed on the right yarn selector bracket 117. The six-slot yarn selector 111 is provided with six circumferential arc-shaped card slots. Axially in the center of the six-slot yarn selector 111, there is a grooved wheel rotating shaft 115. The grooved wheel rotating shaft 115 passes through the left bracket 116 of the grooved wheel rotating shaft. Above the left bracket 116 of the grooved wheel rotating shaft, there is a stepping motor 118. On the motor shaft, there is a second driving wheel synchronous belt pulley 105. On the grooved wheel rotating shaft 115, there is a grooved wheel synchronous belt pulley 119. The second driving wheel synchronous belt pulley 105 and the grooved wheel synchronous belt pulley 119 are connected by a second annular synchronous belt 125. Both ends of the grooved wheel rotating shaft 115 are fixed with standard circlips to prevent axial movement. On the side of the six-slot yarn selector 111 facing away from the stepping motor 118, there is a magnetic steel 126. At the corresponding position of the left bracket 116 of the grooved wheel rotating shaft, there is a Hall switch 127 to control the consistent rotation angle of the six-slot yarn selector 111. Near the driven roller end of the conveyor belt on the right yarn selector bracket 117, there is a second diffuse reflection sensor 130. The diffuse reflection sensor 130 senses that the yarn tube is conveyed in place and controls the DC motor 106 to pause.

[0025] Further, the tipping hopper component 2 includes a tipping hopper weldment 201, which is a hollow structure with openings at the top and bottom. There are 2 lever cylinders 202 on the back, and the lever cylinders 202 are arranged outside the holes and fixed by a side plate on the tipping hopper weldment 201. A tipping fixed bracket 211 is installed below the back. A first hopper side plate cover 204 and a left hopper yarn stopper 207 are fixedly installed on the left side of the tipping hopper weldment 201. The left hopper yarn stopper 207 is located inside the first hopper side plate cover 204. A right reducer sensing piece 209 is installed on the left hopper yarn stopper 207 and can rotate locally around the left hopper yarn stopper 207. A second hopper side plate cover 205 and a right hopper tuber pipe adjusting block 208 are fixedly installed on the right side of the tipping hopper weldment 1. A left reducer sensing piece 210 is installed on the right hopper tuber pipe adjusting block 208 and can rotate locally around the right hopper tuber pipe adjusting block 208. Magnetic proximity switches 203 are respectively arranged on the first hopper side plate cover 204 and the second hopper side plate cover 205 to sense the right reducer sensing piece 209 and the left reducer sensing piece 210 for controlling the lever cylinder 202. A hopper reducer guide plate cover 206 is installed and fixed below the left hopper yarn stopper 207 and the right hopper tuber pipe adjusting block 208, and the three form an entry channel for the yarn tube 110.

[0026] Further, flange deep groove ball bearings 104 are installed at both ends of the shaft of the driving roller 107. The two flange deep groove ball bearings 104 are arranged back-to-back.

[0027] Further, a first nylon sheave shaft sleeve 112, a second nylon sheave shaft sleeve 113 and a flanged bearing 114 are installed on both axial sides of the sheave shaft 115 in a face-to-face manner. The flanged bearing 114 is fixed on the left sheave shaft bracket 116.

[0028] Furthermore, the tipping hopper weldment 201 is a trapezoidal structure that tapers from large to small.

[0029] When this transverse transfer wheel hopper device is in use:

[0030] When the entrance traversing conveyor 1 is in use, the DC motor 106 is always on. The six-slot yarn selector 111 has its slots facing the transverse conveyor belt 103. The transverse conveyor belt 103 conveys the yarn tubes 110 towards the six-slot yarn selector 111. The yarn tubes 110 roll horizontally from the previous process onto the transverse conveyor belt 103. The first diffuse reflection sensor 128 senses the presence or absence of the yarn tubes 110, pauses the input of the yarn tubes 110 from the previous process. The yarn tubes 110 enter the slots of the six-slot yarn selector 111. The second diffuse reflection sensor 130 senses that the yarn tubes 110 are conveyed in place, controls the conveyor belt DC motor 106 to pause, and the stepping motor 118 starts to rotate towards the right side 120 of the traversing conveyor belt motor plate, pushing the yarn tubes 110 away from the transverse conveyor belt 103 and into the tipping funnel component 2. The stepping motor 118 continues to rotate, the Hall switch 127 senses the magnetic steel 126, and the stepping motor 118 stops. At the same time, a signal is transmitted to the control system, and the control system notifies the previous process to continue inputting the yarn tubes 110.

[0031] When the tipping funnel component 2 is in use and in the normal working state (empty), the piston rods of the two groups of lever cylinders 202 are in the retracted state, and the levers form a 90-degree angle with the piston rods. The sensing ends of the large and small head sensing pieces on the right 209 and the large and small head sensing pieces on the left 210 (the ends close to the magnetic proximity switch 203) naturally droop and lean against the funnel yarn left blocker 207 and the funnel taro tube right adjusting block 208 due to their own gravity, and the magnetic proximity switch 203 cannot sense the large and small head sensing pieces on the right 209 and the large and small head sensing pieces on the left 210, as Figure 5 shown.

[0032] When the yarn tube 110 enters the funnel mouth end horizontally under an external force outside the entrance traversing conveyor 1, the large and small ends of the yarn tube 110 will respectively lift the large and small head sensing pieces on the right 209 and the large and small head sensing pieces on the left 210, but the lifted distances are inconsistent. The lifted distance of the large end is large, which will make the sensing end of the lifted large and small head sensing piece on the right 209 or the large and small head sensing piece on the left 210 approach the corresponding magnetic proximity switch 203, as Figure 5 shown. Figure 6 shown.

[0033] The yarn tube continues to roll into the funnel. The previously sensed proximity switch 203 controls the corresponding lever cylinder 202 to act, the piston rod extends, driving the lever to act towards the cylinder housing end, parallel to the piston rod (lever retracted state), and the other lever cylinder 202 does not act. The small end of the yarn tube 110 touches the lever of this lever cylinder 202 (lever extended state) during the falling process, delaying the descent of the small end of the yarn tube 110, realizing the function that the large end of the yarn tube 110 drops before the small end, ensuring that the yarn tube 110 is in an upright state with the large end at the bottom and the small end at the top at the funnel outlet, as Figure 7As shown. After the bobbin 110 falls, the lever cylinder 202 automatically resets, and the funnel component returns to Figure 5 the state, waiting for the entry of the next bobbin 110.

[0034] The above is the preferred embodiment of the present invention, which does not limit the protection scope of the present invention. Any deformation and improvement made by those skilled in the art according to the design idea of the present invention shall be regarded as within the protection scope of the present invention.

Claims

1. A transverse moving rotary funnel device, comprising a lifting column welded part (3), characterized in that: The entrance transverse conveyor (1) is fixedly installed on the left and right two lifting column weldments (3), and the tipping funnel component (2) is installed on the single-sided lifting column weldment (3). The outlet of the entrance transverse conveyor (1) is located at the inlet of the tipping funnel component (2). The described entrance transverse conveyor (1) includes a motor plate lower support plate (109). On both sides of the motor plate lower support plate (109), there are transverse conveyor belt side plates (121) and a transverse conveyor belt motor plate right (120), and a conveyor belt upper support plate (108) is arranged above. At both ends of the transverse conveyor belt side plates (121) and the transverse conveyor belt motor plate right (120), there are installed a driving roller (107) and a driven roller (102). A transverse conveyor belt (103) is arranged between the two rollers. At the shaft end of the driving roller (107), there is installed a first driving wheel synchronous belt pulley (101). The DC motor (106) is fixed on the transverse conveyor belt motor plate right (120), and a second driving wheel synchronous belt pulley (105) is installed at the end of the DC motor (106). The two synchronous belt pulleys are connected by a first annular synchronous belt (124). On the outer side of the middle of the transverse conveyor belt side plates (121), there are installed an induction bracket (129) and a first diffuse reflection sensor (128). Above the driven roller (102), there is a yarn selector component. The described yarn selector component includes a yarn selector right bracket (117). The yarn selector right bracket (117) is fixed on the transverse conveyor belt side plates (121). A six-groove yarn selector (111) and a grooved wheel shaft left bracket (116) are fixed on the yarn selector right bracket (117). The six-groove yarn selector (111) is provided with six circumferential arc-shaped card slots. A grooved wheel shaft (115) is axially sleeved in the center of the six-groove yarn selector (111). The grooved wheel shaft (115) passes through the grooved wheel shaft left bracket (116). A stepping motor (118) is installed above the grooved wheel shaft left bracket (116), and a second driving wheel synchronous belt pulley (105) is installed on the motor shaft. A grooved wheel synchronous belt pulley (119) is arranged on the grooved wheel shaft (115). The second driving wheel synchronous belt pulley (105) and the grooved wheel synchronous belt pulley (119) are connected by a second annular synchronous belt (125). A magnetic steel (126) is installed on the side of the six-groove yarn selector (111) facing away from the stepping motor (118), and a Hall switch (127) is arranged at the corresponding position of the grooved wheel shaft left bracket (116). A second diffuse reflection sensor (130) is installed on the yarn selector right bracket (117) near the driven roller end of the conveyor belt. The described tipping funnel component (2) includes a tipping funnel weldment (201), with 2 lever cylinders (202) provided on the back surface, and a tipping table fixing bracket (211) installed at the bottom of the back surface; a first funnel side plate cover (204) and a funnel yarn left stopper (207) are fixedly installed on the left side of the tipping funnel weldment (201), and a reducing head induction piece right (209) is installed on the funnel yarn left stopper (207); a second funnel side plate cover (205) and a funnel taro tube right adjusting block (208) are fixedly installed on the right side of the tipping funnel weldment (201), and a reducing head induction piece left (210) is installed on the funnel taro tube right adjusting block (208); magnetic proximity switches (203) are respectively provided on the first funnel side plate cover (204) and the second funnel side plate cover (205) for sensing the reducing head induction piece right (209) and the reducing head induction piece left (210) to control the lever cylinders (202) on the same side; a funnel reducing head guide plate cover (206) is installed and fixed below the funnel yarn left stopper (207) and the funnel taro tube right adjusting block (208), and the three form an inlet passage for the yarn tube (110). Flange deep groove ball bearings (104) are installed at both ends of the shaft of the described driving roller (107).

2. The crosswise moving rotary wheel hopper device according to claim 1, characterized in that: A first nylon sheave shaft sleeve (112), a second nylon sheave shaft sleeve (113) and a flanged bearing (114) are installed on both axial sides of the described sheave shaft (115) in a face-to-face manner, and the flanged bearing (114) is fixed on the sheave shaft left bracket (116).

3. The transverse transfer rotary funnel device according to claim 1, characterized in that: The described tipping funnel weldment (201) is a trapezoidal structure that tapers from large to small.

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