A new automatic tape applying machine

Abstract

A new automatic tape applying machine includes a mounting plate, a tape reel arranged on the mounting plate for installing tape, a tape taking turntable arranged on the mounting plate, a knife for cutting the tape, a grabbing piece for grabbing the tape, and a lifting assembly for lifting the entire device. The tape reel, the tape taking turntable, and the grabbing piece are mounted on the mounting plate from top to bottom. The tape is pulled by the tape taking turntable, cut by the cutting knife, and automatically obtained by the grabbing piece, thereby achieving the purpose of automating the tape application of solar panels, reducing the workload of workers, and improving application efficiency.

Description

Technical Field

[0001] The present invention relates to the field of solar panel production and application, and in particular to a new automatic adhesive tape sticking machine. Background Art

[0002] In the existing technology, solar panels need to be spliced ​​together during the production process. During this process, tape needs to be used to attach between adjacent unit panels. In the traditional process, most of the attachment is done manually, which is inefficient and increases the workload of the staff.

[0003] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention proposes a new automatic tape sticking machine to achieve the purpose of automating the solar panel tape sticking, reducing the workload of staff and improving the sticking efficiency.

[0005] To achieve the above object, the technical solution of the present invention is as follows:

[0006] A novel automatic tape applying machine comprises a mounting plate, a tape reel mounted on the mounting plate for mounting tape, a tape take-up turntable mounted on the mounting plate, a cutter for cutting the tape, a gripper for grabbing the tape, and a lifting assembly for lifting the entire device. The tape reel, the tape take-up turntable, and the gripper are mounted on the mounting plate from top to bottom.

[0007] The tape reel includes a disc body and several correction teeth arranged around the disc body. The correction teeth include a mounting block arranged on the axial wall of the disc body, two L-shaped placement blocks arranged on the mounting block, and a cutting groove arranged on the surface of the mounting block, and the distance between the two L-shaped placement blocks is equal to the groove width of the cutting groove; the L-shaped placement blocks on all the correction teeth form a concentric circle with the disc body, and the horizontal surface of the L-shaped placement block is lower than the outer end of the mounting block.

[0008] The present invention pulls the tape by taking the tape reel, cuts the tape with a cutting tool, and automatically obtains the tape with a grabbing piece, thereby achieving the purpose of automating the solar panel tape attachment, reducing the work intensity of the staff and improving the attachment efficiency.

[0009] Preferably, the grabbing member comprises a tape taking block and a suction pen turntable matched with the tape taking block;

[0010] The tape taking block is arranged between the center of the disc body and the correction teeth, and the tape taking block is located below the center of the disc body. The tape taking block is connected to a material taking cylinder through a connecting plate, and the material taking cylinder is mounted on the mounting plate.

[0011] The pen suction turntable is in the shape of an elongated strip, with suction cups provided at both ends of the pen suction turntable, and a rotating motor provided at the center of the pen suction turntable, which is mounted on the mounting plate;

[0012] A groove is provided below the mounting plate for the rotary disc to rotate, and when the rotary disc is in a vertical position, it is located just below the disc body. The rotary disc, the rotating motor, and the suction cups at both ends of the rotary disc ensure consistent tape collection and application.

[0013] Preferably, the mounting plate is further provided with a tensioning assembly, disposed between the tape reel and the take-up reel. The tensioning assembly includes a tensioning pulley, which is mounted on the mounting plate via a U-shaped mounting block, with the bottom surface of the tensioning pulley parallel to the mounting plate. The sidewall of the U-shaped mounting block is connected to a telescopic spring, the other end of which is provided with a fixed boss, which is disposed on the mounting plate. The tensioning assembly ensures the tension of the tape during conveying, ensuring proper tape cutting.

[0014] Preferably, the lifting assembly includes a fixed plate, a lifting motor arranged on the top of the fixed plate, a screw connected to the lifting motor, a mounting horizontal plate arranged on the back of the mounting plate, a through hole arranged on the mounting horizontal plate, a slide rail arranged on the fixed plate and a slider arranged on the back of the mounting plate and cooperating with the slide rail, and the screw is threadedly engaged with the through hole.

[0015] The present invention has the following advantages:

[0016] 1. The present invention pulls the tape by taking the tape reel, cuts the tape with a cutting tool, and automatically obtains the tape with a grabbing piece, thereby achieving the purpose of automating the solar panel tape attachment, reducing the work intensity of the staff and improving the attachment efficiency.

[0017] 2. The present invention utilizes a suction pen turntable, a rotating motor, and suction cups provided at both ends of the suction pen turntable to achieve consistency in obtaining the adhesive tape and attaching the adhesive tape.

[0018] 3. The present invention utilizes a tensioning assembly to ensure the tension of the tape during transportation, thereby ensuring normal cutting of the tape. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for describing the embodiments or the prior art.

[0020] Figure 1 This is a schematic structural diagram of a new automatic tape applying machine disclosed in an embodiment of the present invention;

[0021] Figure 2 This is a structural schematic diagram of a mounting block in a novel automatic tape applying machine disclosed in an embodiment of the present invention;

[0022] The numbers and letters in the figure represent the corresponding component names:

[0023] 1. Mounting plate 11. Groove 2. Tape reel 31. Tensioner 32. U-shaped mounting block 33. Telescopic spring

[0024] 34. Fixed boss 41. Disc body 421. Mounting block 422. L-shaped placement block 423. Cutting groove

[0025] 43 production motor 5. tool 61. tape removal block 62. suction pen turntable 63. material removal cylinder 64. suction cup

[0026] 65. Rotating motor 71. Fixed plate 72. Lifting motor 73. Screw 74. Mounting cross plate 75. Slide rail

[0027] 76. Slider. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0029] The present invention provides a new automatic tape applying machine, the working principle of which is to achieve the purpose of...by...

[0030] The present invention will be further described in detail below with reference to examples and specific implementation methods.

[0031] like Figure 1 and Figure 2 As shown, a new automatic tape applying machine includes a mounting plate 1, a tape reel 2 provided on the mounting plate for installing the tape, a tensioning assembly provided on the mounting plate for ensuring the tension of the tape, a tape take-up turntable provided on the mounting plate, a knife 5 for cutting the tape, a grabbing member for grabbing the tape, and a lifting assembly for lifting the entire device. The tape reel, the tape take-up turntable, and the grabbing member are installed on the mounting plate from top to bottom.

[0032] The tape taking disk includes a disk body 41 and several correction teeth arranged around the disk body. The correction teeth include a mounting block 421 arranged on the axial wall of the disk body, two L-shaped placement blocks 422 arranged on the mounting block and a cutting groove 423 arranged on the surface of the mounting block, and the distance between the two L-shaped placement blocks is equal to the groove width of the cutting groove; the L-shaped placement blocks on all the correction teeth form a concentric circle with the disk body, and the horizontal surface of the L-shaped placement block is lower than the outer end of the mounting block. The disk body is driven to rotate by a production motor 43, and the production motor is installed on the mounting plate. The drive shaft of the production motor is connected to the bearing arranged in the center of the disk body through a belt, and the drive shaft, bearing and belt are arranged on the back of the mounting plate.

[0033] in:

[0034] The grabbing member includes a tape taking block 61 and a pen suction turntable 62 that cooperates with the tape taking block;

[0035] The tape taking block is arranged between the center of the disc body and the correction teeth, and the tape taking block is below the center of the disc body. The tape taking block is connected to the material taking cylinder 63 through a connecting plate, and the material taking cylinder is mounted on the mounting plate.

[0036] The pen suction turntable is in the shape of an elongated strip, and suction cups 64 are provided at both ends of the pen suction turntable. A rotating motor 65 is provided at the center of the pen suction turntable, and the rotating motor is mounted on the mounting plate.

[0037] A groove 11 for the pen suction turntable to rotate is provided below the mounting plate, and when the pen suction turntable is in a vertical state, the pen suction turntable is just below the disc body.

[0038] The tensioning assembly is arranged between the tape reel and the tape taking reel; the tensioning assembly includes a tensioning wheel 31, which is arranged on the mounting plate through a U-shaped mounting block 32, and the bottom surface of the tensioning wheel is parallel to the mounting plate, and the side wall of the U-shaped mounting block is connected to a telescopic spring 33, and the other end of the telescopic spring is provided with a fixed boss 34, and the fixed boss is arranged on the mounting plate.

[0039] The lifting assembly includes a fixed plate 71, a lifting motor 72 arranged on the top of the fixed plate, a screw 73 connected to the lifting motor, a mounting cross plate 74 arranged on the back of the mounting plate, a through hole (not shown) arranged on the mounting cross plate, a slide rail 75 arranged on the fixed plate, and a slider 76 arranged on the back of the mounting plate and cooperating with the slide rail.

[0040] The specific use steps of the present invention are as follows: Figure 1 and Figure 2As shown, in actual use, the handover is placed on the tape reel 2, and then the tape is pulled out and has passed through the tensioning wheel and is on the surface of the L-shaped placement block 422 on the left side of the disc body. As the production motor 43 is pneumatic, the disc body 41 rotates accordingly, thereby continuously moving the tape. When it moves to the appropriate position, the tool 5 is turned on (the tool 5 can be driven by a cylinder), and the tool is inserted into the cutting groove 423 to cut the tape. As the disc body continues to rotate, when the cut tape rotates directly below, the tape taking block 61 descends under the action of the material taking cylinder, and sends the tape to the suction cup 64 at one end of the suction pen turntable 62. Then the rotary motor 65 rotates the suction pen turntable so that the suction cup with the tape is facing downward (due to the weight of the tape itself, the tape is easily adhered to the suction cup and will not fall off). At the same time, the lifting motor 72 is turned on, and the mounting plate is moved downward under the action of the screw 73, the slider 76 and the slide rail 75, thereby sticking the tape on the suction cup to the product.

[0041] During the entire process, the rotation speed of the production motor, the cutting speed of the tool, the material taking speed of the material taking cylinder, the rotation speed of the rotary motor and the speed of the lifting motor can be adjusted by technicians in this technical field.

[0042] At the same time, a photoelectric sensor is set on the mounting plate near the tool to detect whether there is tape, further ensuring the operation of the tool and the intelligence and automation of the entire equipment (the photoelectric sensor and the tool are both set on the tape transmission path, and the photoelectric sensor first detects whether there is tape passing, and then uses this signal as a signal whether the tool is cutting. It can be set by technicians in this technical field according to actual conditions).

[0043] Through the above method, the present invention provides a new automatic tape applying machine, which pulls the tape by taking the tape reel, cuts the tape with a cutting tool, and automatically obtains the tape with a grabbing piece, thereby achieving the purpose of automating the solar panel tape application, reducing the work intensity of the staff and improving the application efficiency.

[0044] The above is only a preferred embodiment of a new automatic tape applying machine disclosed by the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the present invention, which all fall within the scope of protection of the present invention.

Claims

1. A new automatic tape applying machine, characterized in that: The device comprises a mounting plate, a tape reel for mounting the tape on the mounting plate, a tape take-up turntable on the mounting plate, a cutter for cutting the tape, a grabbing member for grabbing the tape, and a lifting assembly for lifting the entire device, wherein the tape reel, the tape take-up turntable, and the grabbing member are mounted on the mounting plate from top to bottom; The tape-taking turntable includes a disc body and a plurality of correction teeth arranged around the disc body. The correction teeth include a mounting block arranged on the axial wall of the disc body, two L-shaped placement blocks arranged on the mounting block, and a cutting groove arranged on the surface of the mounting block, and the distance between the two L-shaped placement blocks is equal to the groove width of the cutting groove; the L-shaped placement blocks on all the correction teeth form a concentric circle with the disc body, and the horizontal surface of the L-shaped placement block is lower than the outer end of the mounting block; The grabbing member includes a tape taking block and a suction pen turntable matched with the tape taking block; the tape taking block is arranged between the center of the disc body and the correction teeth, and the tape taking block is located below the center of the disc body, the tape taking block is connected to a material taking cylinder through a connecting plate, and the material taking cylinder is mounted on the mounting plate; the suction pen turntable is in the shape of an elongated strip, and suction cups are provided at both ends of the suction pen turntable. A rotating motor is provided in the center of the suction pen turntable, and the rotating motor is mounted on the mounting plate; a groove is provided below the mounting plate for the suction pen turntable to rotate, and when the suction pen turntable is in a vertical state, the suction pen turntable is just below the disc body; The mounting plate is further provided with a tensioning assembly, which is arranged between the tape reel and the tape take-up turntable; the tensioning assembly includes a tensioning wheel, which is arranged on the mounting plate through a U-shaped mounting block, and the bottom surface of the tensioning wheel is parallel to the mounting plate, and the side wall of the U-shaped mounting block is connected to a telescopic spring, and the other end of the telescopic spring is provided with a fixed boss, and the fixed boss is arranged on the mounting plate; A lifting assembly is provided on the back of the mounting plate, and the lifting assembly includes a fixed plate, a lifting motor arranged on the top of the fixed plate, a screw connected to the lifting motor, a mounting horizontal plate arranged on the back of the mounting plate, a through hole arranged on the mounting horizontal plate, a slide rail arranged on the fixed plate, and a slider arranged on the back of the mounting plate and cooperating with the slide rail, and the screw is threadedly engaged with the through hole.

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