A reciprocating negative pressure cleaning device

By designing a reciprocating negative pressure cleaning device, using linear motion and negative pressure vacuum cleaning technology, the poor cleaning effect and dust pollution of traditional cleaning devices are solved, and efficient and low-cost cleaning effect is achieved.

CN111483785BActive Publication Date: 2025-06-06BOLUODA INTELLIGENT TECH (INNER MONGOLIA) CO LTD
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Patent Information

Application Number
CN202010325845.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-23
Publication Date
2025-06-06
Estimated Expiration
2040-04-23

AI Technical Summary

Technical Problem

The traditional rotating roller brush cleaning device has problems such as poor cleaning effect, large dust on site, unique cleaning type, difficulty in replacing the brush body, and high operating costs.

Method used

A reciprocating negative pressure cleaning device is designed, including a cleaning plate, a linear motion mechanism, an integrated box and a negative pressure vacuum cleaning mechanism. The cleaning plate realizes reciprocating linear motion through a linear motion mechanism. The sweeper body has a large contact area with the cleaned surface. The negative pressure vacuum cleaner mechanism cleans up dust and particles.

Benefits of technology

It significantly improves the cleaning efficiency and effect, avoids dust pollution, reduces operating costs, and simplifies the brush body replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a reciprocating negative pressure cleaning device, which uses brushes installed on two sets of reciprocating motion mechanisms with opposite motion directions to rub the surface to be cleaned, thereby removing the attached micro-particles and dust. Negative pressure pipes are connected between the falling space and the collection space of the micro-particles and dust to collect and transport the micro-particles and dust. The reciprocating negative pressure cleaning device solves the problems of poor cleaning effect, large dust on site, single cleaning type, difficult brush replacement, high operating cost, etc. of traditional rotating roller brush cleaning devices.
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Description

Technical Field

[0001] The invention relates to the technical field of plane cleaning devices, in particular to a reciprocating negative pressure cleaning device. Background Art

[0002] The plane cleaning device includes cleaning devices applied to various plane environments and equipment. Take the surface cleaning of the return belt 13 of the belt conveyor as an example: when the belt conveyor is running with materials, due to inertia and adhesion, some fine particles do not fall from the head roller 11 into the head funnel 10, but are gradually scattered on the ground behind the surface increasing roller 12 and the bottom parallel roller along with the return belt, generating accumulated materials 14, such as Figure 1 shown.

[0003] Since the space under the surface increasing roller 12 is small and the belt is often in continuous operation for a long time, it is very difficult for the workers to clean the pile of materials and there are serious safety hazards. If it is not cleaned in time, it will increase the wear of the belt, roller and surface increasing roller 12, and it is easy to cause the belt to deviate. At the same time, the dust on the ground seriously affects the environmental sanitation on site. In the past, in addition to manual material picking and cleaning, water flushing was also used to clean the pile of materials, which not only wasted water resources, but also caused corrosion of the steel structure corridor and increased the amount of sludge treated in the factory.

[0004] In order to completely solve the problem of material carrying on the return belt, it is necessary to install various types of belt cleaning devices on the head of the belt conveyor, and the traditional rotating roller brush cleaning device is one of them. The cleaning device consists of an outer shell 17 and two sets of external power roller brush cleaners 15 (the motor drives the reducer to drive the roller brush to rotate), and a scraper conveyor 16 under the roller brush. Its working principle is that the two sets of external power roller brush cleaners 15 rotate in the opposite direction to the return belt conveyor, and the fine particles and dust adhering to the surface of the belt are swept away by the friction between the brush body and the belt. The fine particles and dust that fall off the surface of the belt fall into the outer shell 17 of the device under the action of gravity, and are then transported to the head funnel 10 by the scraper conveyor. Its working principle is as follows Figure 2 shown.

[0005] This traditional rotary brush cleaning device has the following disadvantages:

[0006] 1. The effective contact area between the roller brush and the belt surface is small, and the cleaning efficiency is low: the bristles of the electric roller brush are distributed along the circumference. According to the existing conventional brush body diameter, during the cleaning process, the friction contact width between the bristles of an electric roller brush and the belt surface is only about 20mm-30mm.

[0007] 2. The contact between the bristles and the belt surface is discontinuous, and the entire surface cannot be thoroughly cleaned: the curved bristles on the roller brush always rub against the moving belt surface along the running direction of the belt. Even if the bristles are dense, there must be gaps between the curved bristles. Therefore, the roller brush cannot achieve a thorough cleaning of the entire surface of the return belt.

[0008] 3. It is not easy for an external power roller brush to achieve real-time and continuous adjustment of the distance between the bristles and the belt surface: Since the motor and reducer are usually fixed and heavy, the transmission device and the brush body cannot adjust their positions continuously in real time after the bristles are worn. Therefore, as the bristles wear, the contact area and friction between the bristles and the belt will gradually decrease, resulting in reduced cleaning effect or even failure.

[0009] 4. The electric roller brush cleaning device has only one cleaning mode and poor adaptability: the electric roller brush is a fixed product, and the bristle carrier is integrated with the central shaft, so the electric roller brush cleaner has only one cleaning mode, which is bristle friction. For the cleaning needs of different environments and different equipment, the traditional electric roller brush cleaning device has poor adaptability.

[0010] 5. After the brush body fails, the replacement of spare parts is complicated, time-consuming and labor-intensive: When the bristles are severely worn and fail, and spare parts need to be replaced, the transmission connection mechanism between the brush body and the reducer must be disassembled, and then the bearing supports at both ends must be removed, and the above operations must be repeated in reverse for installation, which is time-consuming and labor-intensive.

[0011] 6. The operating cost of traditional electric roller brush cleaning devices is high: when the bristles are severely worn and fail, the brush body (including the drive shaft) needs to be replaced as a whole, so the operating cost of traditional electric roller brush cleaning devices is high.

[0012] 7. Traditional electric roller brush cleaning devices are prone to dust pollution during the cleaning and transportation process: the fine particles and dust swept by the traditional electric roller brush cleaning device fall into the shell by gravity, and then the scraper conveys the accumulated materials to the belt funnel. The above process will generate a lot of dust, polluting the on-site environment. Summary of the invention

[0013] The purpose of the present invention is to provide a reciprocating negative pressure cleaning device to solve the problems of poor cleaning effect, large dust on site, single cleaning type, difficult brush replacement, high operating cost, etc. existing in traditional rotating roller brush cleaning devices.

[0014] To achieve the above object, the present invention provides the following solutions:

[0015] The invention discloses a reciprocating negative pressure cleaning device, comprising:

[0016] A cleaning plate, the cleaning plate comprising a base and a cleaning portion vertically mounted on the base;

[0017] A linear motion mechanism, the linear motion mechanism is used to drive the cleaning plate to perform reciprocating linear motion;

[0018] An integrated box, the integrated box is located below the cleaning plate, and the upper end of the integrated box has an opening;

[0019] A negative pressure dust suction mechanism is connected to the integrated box and is used for sucking dust and particulate matter in the integrated box.

[0020] Preferably, the cleaning plate also includes a spring and a socket, the base includes a bottom plate and a accommodating shell fixed on the base, the top of the accommodating shell is provided with a through groove, the spring and the socket are located in the accommodating shell, one end of the spring is abutted against the bottom plate, and the other end of the spring is abutted against the bottom end of the socket, the cleaning part is installed on the socket, and the bottom sides of the socket are provided with limiting ribs, and the limiting ribs are located in the accommodating shell and contact with the inner top surface of the accommodating shell for limiting.

[0021] Preferably, the cleaning part includes a sweeping body, a sweeping seat and a baffle, the sweeping body is fixed on the sweeping seat, the limiting baffle is located at the bottom of the seat, a dovetail groove is provided on the top of the seat, a dovetail protrusion consistent with the shape of the dovetail groove is provided on the bottom of the sweeping seat, the dovetail protrusion is arranged in the dovetail groove, and the two baffles are respectively detachably fixed to the two ends of the seat, or detachably fixed to the two ends of the sweeping seat, and the baffle at least blocks a part of the dovetail groove.

[0022] Preferably, the cleaning part is in one row or multiple rows, and the cleaning body is a nylon brush and / or a wire brush and / or a nylon scraper brush and / or a rubber scraper brush and / or a polyurethane scraper brush.

[0023] Preferably, the linear motion mechanism includes a driving mechanism and a reciprocating motion mechanism, the reciprocating motion mechanism includes a rotating shaft, a bearing seat, an incomplete gear, a slide box and a slide rail, the driving mechanism is used to drive the rotating shaft to rotate, the rotating shaft is installed on the bearing seat, the incomplete gear is fixed on the rotating shaft, the slide box includes a slide, a connecting plate, a rack and a pulley, the two slides are located opposite to each other, the two ends of the two slides are fixedly connected by a connecting plate, the base is fixed on the slide box, and the slide A transverse strip groove is provided on the top for the rotating shaft to pass through, the two racks are fixed inside the slide and are respectively located on the upper and lower sides of the rotating shaft, the incomplete gear is used to mesh with the rack, and the incomplete gear is only meshed with one rack at the same time, the pulley includes an upper pulley and a lower pulley, and the pulley is rotatably connected to the front and rear sides of the slide box, the slide rail includes an upper slide rail and a lower slide rail, the upper pulley is in rolling contact with the lower edge of the upper slide rail, and the lower pulley is in rolling contact with the upper edge of the lower rail.

[0024] Preferably, there are two reciprocating motion mechanisms, and the slide boxes of the two reciprocating motion mechanisms move in opposite directions.

[0025] Preferably, the driving mechanism includes a motor, a reducer, a coupling, a sprocket and a chain. The output end of the motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to one of the rotating shafts through the coupling. A sprocket is fixed on each of the two rotating shafts, and the two sprockets are connected through the chain transmission. When the incomplete gear of one of the reciprocating mechanisms is engaged with the adjacent rack on the upper side, the incomplete gear of the other reciprocating mechanism is engaged with the adjacent rack on the lower side, so that the slides of the two reciprocating mechanisms move in opposite directions.

[0026] Preferably, it also includes a sealing mechanism, which includes a baffle, a sealing end cover, an upper slide groove, a lower slide groove, a slide groove pad, an annular felt pad sealing ring, an outer felt pad of the baffle and an inner felt pad of the baffle, the rotating shaft passes through the sealing end cover and the annular felt pad sealing ring, the sealing end cover is fixed to the side of the baffle away from the slide frame by a fastener, the annular felt pad sealing ring is clamped between the sealing end cover and the baffle, the upper slide groove and the lower slide groove are respectively fixed to the slide frame by fasteners On the front and rear sides, the slide groove pads are clamped between the upper slide groove and the slide frame, and between the lower slide groove and the slide frame, the outer felt pad of the baffle is clamped between the baffle and the upper slide groove, and between the baffle and the lower slide groove, the outer felt pad of the baffle is glued to the upper slide groove and the lower slide groove, the inner felt pad of the baffle is clamped between the baffle and the slide frame, and the inner felt pad of the baffle is glued to the slide frame and the upper slide groove, and to the lower slide groove at the same time.

[0027] Preferably, the baffle is fixed to the upper end of the integrated box, the area on the integrated box that is opposite to the sliding range of the slide is open, the area on the integrated box outside the area opposite to the sliding range of the slide is covered with a cover plate, the interior of the integrated box is installed with an upper partition, a lower partition, a connecting plate and an electric star-shaped ash unloading valve, the upper partition and the lower partition are connected by the connecting plate, the interior of the integrated box is composed of a closed upper cavity, a connecting channel and an expanded lower cavity from top to bottom, and the electric star-shaped ash unloading valve is located at the connecting channel.

[0028] Preferably, the negative pressure dust suction mechanism includes an upper dust suction mechanism and a lower dust suction mechanism, the upper dust suction mechanism includes an upper cavity dust removal duct and a dust suction exhaust pipe, the lower dust suction mechanism includes a lower cavity dust removal duct, one end of the upper cavity dust removal duct extends into the upper cavity, and the other end of the upper cavity dust removal duct is used to communicate with an external negative pressure suction device, the dust suction exhaust pipe is located in the upper cavity, the dust suction port of the dust suction exhaust pipe faces upward and is connected with the upper cavity dust removal duct, one end of the lower cavity dust removal duct is connected to the lower cavity, and the other end of the lower cavity dust removal duct is used to communicate with an external negative pressure suction device.

[0029] Compared with the prior art, the present invention has achieved the following technical effects:

[0030] 1. The entire surface of the sweeping body is in contact with the surface to be cleaned, and the efficiency is doubled; 2. The sweeping body moves back and forth in a straight line, so that the top of the bristles is in random friction contact with the surface to be cleaned, and the cleaning effect is significantly improved; 3. Under the action of the elastic potential energy released by the spring, the sweeping body is guaranteed to always be in effective contact with the surface to be cleaned; 4. There are various types of sweeping bodies; 5. When the sweeping body fails, you only need to pull out the failed cleaning part and insert a new cleaning part, which has low operating costs and saves time and effort in replacing spare parts of the cleaning device; 6. Using negative pressure suction, no secondary dust pollution is generated throughout the process. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 This is a schematic diagram of material accumulation caused by the return belt carrying materials;

[0033] Figure 2 It is a schematic diagram of the working principle of the existing rotating roller brush cleaning device;

[0034] Figure 3 A front view of the self-compression cleaning plate of this embodiment;

[0035] Figure 4 A top view of the self-compression cleaning plate of this embodiment;

[0036] Figure 5 Schematic diagram of the linear motion mechanism of this embodiment;

[0037] Figure 6 Schematic diagram of the connection relationship between the incomplete gear and the rack in this embodiment;

[0038] Figure 7 is a schematic diagram of the positional relationship between the baffle and the slide;

[0039] Figure 8 It is a schematic diagram of the connection relationship between the negative pressure dust collection mechanism and the integrated box;

[0040] Fig. 9 This is a front view of the overall structure of the reciprocating negative pressure cleaning device of this embodiment;

[0041] Fig.10 A top view of the overall structure of the reciprocating negative pressure cleaning device of this embodiment;

[0042] Fig.11 is a schematic diagram of the positional relationship between the sealing mechanism and the slide;

[0043] Fig.12 A schematic diagram of the structure of a cleaning plate with various types of cleaning bodies;

[0044] Description of the reference numerals: 10-head hopper; 11-head roller; 12-surface roller; 13-return belt; 14-accumulated materials; 15-external power roller brush cleaner; 16-scraper conveyor; 17-outer shell; 18-belt head discharge hopper; 201-base; 202-spring; 203-cage; 204-cleaning part; 205-blocking piece; 206-motor; 207-coupling; 208-sprocket; 209-slide box; 210-rotating shaft; 211-slide; 212-bearing seat; 213-blocking plate; 214-chain; 215-reducer; 216-rack; 217-incomplete gear; 218- Upper slide; 219-felt pad outside the baffle; 220-sealing end cover; 221-slide slide; 222-pulley; 223-dust suction pipe; 224-electric star-shaped dust discharge valve; 225-lower slide rail; 226-slide rail pressure plate; 227-upper slide rail; 228-upper cavity dust removal duct; 229-upper partition; 230-lower partition; 231-lower cavity dust removal duct; 232-adjusting foot; 233-cover plate; 234-felt pad inside the baffle; 235-annular felt pad sealing ring; 236-slide block; 237-nylon brush; 238-wire brush; 239-nylon scraper brush; 240-rubber scraper brush; 241-polyurethane scraper brush. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] The purpose of the present invention is to provide a reciprocating negative pressure cleaning device to solve the problems of poor cleaning effect, large dust on site, single cleaning type, difficult brush replacement, high operating cost, etc. existing in traditional rotating roller brush cleaning devices.

[0047] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0048] like Figure 3-12 As shown, this embodiment provides a reciprocating negative pressure cleaning device, including a cleaning plate, a linear motion mechanism, an integrated box and a negative pressure dust suction mechanism.

[0049] The cleaning plate includes a base 201 and a cleaning part 204 vertically mounted on the base 201, and the cleaning part 204 has a cleaning body. The cleaning part 204 is preferably in the form of a brush row, and more preferably in the form of multiple rows; the linear motion mechanism is used to drive the cleaning plate to do reciprocating linear motion, and the length direction of the brush row is preferably perpendicular to the linear motion direction; the integrated box is located below the cleaning plate, and the upper end of the integrated box has an opening; the negative pressure dust suction mechanism is connected to the integrated box to suck dust and particulate matter in the integrated box.

[0050] When in use, the linear motion mechanism drives the cleaning plate to reciprocate, and the cleaning body of the cleaning part 204 rubs back and forth on the surface to be cleaned, thereby sweeping away the attached particles and dust. The swept particles and dust are sucked into the integrated box under the action of the negative pressure dust suction mechanism, and finally leave the integrated box under the continuous suction of the negative pressure dust suction mechanism.

[0051] During the continuous reciprocating motion of the cleaning section 204, at the moment when the relative motion direction between the cleaning section 204 and the surface to be cleaned changes, the sweeping body suddenly moves in the opposite direction, and the bending direction of the sweeping body in the contact part changes accordingly. During this process, the sweeping body will rub against the surface to be cleaned in a disorderly manner, and the pressure of the sweeping body on the surface to be cleaned will also increase instantly. In the traditional rotating roller brush cleaning method, the roller brush and the surface to be cleaned always maintain a fixed relative motion direction. The contact angle and friction direction of the bristles with the surface to be cleaned remain unchanged, similar to continuous raking contact cleaning. Therefore, the reciprocating negative pressure cleaning device of this embodiment significantly improves the cleaning effect compared with the traditional rolling cleaning device. In addition, because the linear motion cleaning method of this embodiment can achieve the fitting friction contact between the entire surface of the sweeping body of the cleaning section 204 and the surface to be cleaned, compared with the traditional rotating roller brush cleaning method that can only achieve direct contact between a small part of the circumference of the brush body and the surface to be cleaned, this embodiment significantly improves the cleaning efficiency. In addition, this embodiment adopts a negative pressure suction method, and there is no dust pollution during the whole process.

[0052] Furthermore, in order to ensure that the sweeping body is always in effective contact with the surface to be cleaned, the cleaning plate of this embodiment also includes a spring 202. The base 201 of this embodiment includes a bottom plate and a housing shell fixed on the base, and a through groove is provided on the top of the housing shell. The spring 202 and the holder 203 are located in the housing shell, one end of the spring 202 abuts against the bottom plate, and the other end of the spring 202 abuts against the bottom end of the holder 203 for installing the cleaning part 204. There are limiting ribs on both sides of the bottom of the holder 203, and the limiting ribs are located in the housing shell and contact and limit with the inner top surface of the housing shell. The number of springs 202 in the housing shell corresponding to each brush row is preferably multiple and evenly spaced to form a spring group.

[0053] During initial installation, the contact pressure between the upper end of the sweeping body and the surface to be cleaned is adjusted by adjusting the height of the integrated box. At this time, the limiting retaining edge of the holder 203 is separated from the inner top surface of the housing shell, and the spring 202 is compressed. The elastic force generated by the compression and deformation of the spring 202 supports the weight of the holder and the cleaning part 204 itself, while ensuring that the cleaning part 204 produces a suitable pressing force on the surface to be cleaned. As the sweeping body wears, the sweeping body moves upward under the elastic potential energy of the spring 202, realizing the automatic and continuous pressing of the sweeping body on the surface to be cleaned. The traditional electric roller brush cleaner requires regular manual adjustment, which is not only time-consuming and labor-intensive, but also before each adjustment, as the bristles wear, the cleaning effect is gradually reduced. The electric adjustment by installing a pressure sensor is not only complex in structure, but also poor in use. It should be noted that there are many ways to adjust the height of the integrated box. This embodiment uses the method of installing an adjustment foot 232 at the bottom of the integrated box to adjust the height. Those skilled in the art may also use other adjustment methods.

[0054] Furthermore, in order to improve the replacement efficiency and reduce the operation cost, the cleaning part 204 of this embodiment includes a cleaning body, a cleaning seat and a baffle 205, and the cleaning body is fixed on the cleaning seat. The limiting baffle is located at the bottom of the holder 203, and the top of the holder 203 is provided with a dovetail groove. The bottom of the cleaning seat of the cleaning part 204 is provided with a dovetail-shaped protrusion consistent with the shape of the dovetail groove, and the dovetail-shaped protrusion is arranged in the dovetail groove. Two baffles 205 are respectively detachably fixed to the two ends of the holder 203, or detachably fixed to the two ends of the cleaning seat, and the baffle 205 at least blocks a part of the dovetail groove.

[0055] When the bristles of a conventional electric roller brush cleaning device are severely worn and become ineffective, the entire device (including the transmission shaft) needs to be replaced, so the operating cost of the conventional electric roller brush cleaning device is high. However, in this embodiment, it is only necessary to remove the baffle 205, extract the ineffective cleaning part 204, insert the new cleaning part 204, and install the baffle 205, which can reduce the operating cost by 70% and improve the replacement efficiency.

[0056] Due to the different materials of the surface to be cleaned or the differences in the characteristics of the substances to be cleaned, bristles are not the most ideal cleaning material in some cases. The roller brush of the traditional electric roller brush cleaner is a stereotyped product, and the bristle carrier is integrated with the central axis, so bristles can only be used as the only cleaning type. In this embodiment, the cleaning section 204 is one row or multiple rows, and the type of the sweeping body in the cleaning section 204 can be a combination of one or more of a nylon brush 237, a wire brush 238, a nylon scraper brush 239, a rubber scraper brush 240, and a polyurethane scraper brush 241. As long as the dovetail protrusion at the bottom of the cleaning section 204 can be installed in conjunction with the dovetail groove on the base 203, it can be used.

[0057] There are many types of linear motion mechanisms in the prior art, such as screw slider linear motion mechanisms, crank slider linear motion mechanisms, etc. In this embodiment, a driving method in which a rack 216 and an incomplete gear 217 cooperate with each other is adopted. Specifically, the linear motion mechanism of this embodiment includes a driving mechanism and a reciprocating motion mechanism, and the reciprocating motion mechanism includes a rotating shaft 210, a bearing seat 212, an incomplete gear 217, a slide 211 and a slide rail, and the driving mechanism is used to drive the rotating shaft 210 to rotate. The rotating shaft 210 is mounted on the bearing seat 212, and the incomplete gear 217 is fixed on the rotating shaft 210. The slide box 209 includes a slide 211, a connecting plate, a rack 216 and a pulley 222. The two slides 211 are located opposite to each other, and the two ends of the two slides 211 are fixedly connected by a connecting plate. The base 201 is fixed on the slide box 209, and a transverse strip groove for the rotating shaft 210 to pass through is provided on the slide 211. Two racks 216 are fixed inside the carriage 211 and are respectively located on the upper and lower sides of the rotating shaft 210. The incomplete gear 217 is used to mesh with the rack 216. The incomplete gear 217 is only meshed with one rack 216 at the same time. The pulley 222 includes an upper pulley and a lower pulley. The pulley 222 is rotatably connected to the front and rear sides of the sliding box 209. The slide rail includes an upper slide rail 227 and a lower slide rail 225. The upper pulley is in rolling contact with the lower edge of the upper slide rail 227, and the lower pulley is in rolling contact with the upper edge of the lower slide rail 225.

[0058] The rotating shaft 210 and the incomplete gear 217 on the rotating shaft 210 rotate under the drive mechanism, and drive the rack 216 and the slide box 209 to move. When the incomplete gear 217 is engaged with the upper rack 216, the slide box 209 is driven to move linearly in a certain direction. When the incomplete gear 217 is engaged with the lower rack 216, the slide box 209 is driven to move linearly in the opposite direction, thereby realizing the reciprocating linear motion of the cleaning part 204. Compared with other linear drive methods, the linear motion mechanism of this embodiment is simpler, does not require electronically controlled reversing, and has a low failure rate.

[0059] In order to further improve the cleaning effect, there are two reciprocating motion mechanisms in this embodiment, and the sliding boxes 209 of the two reciprocating motion mechanisms move in opposite directions.

[0060] There are many types of driving mechanisms, as long as they can drive the rotating shaft 210 to rotate. In this embodiment, the driving mechanism includes a motor 206, a reducer 215, a coupling 207, a sprocket 208 and a chain 214. The output end of the motor 206 is fixedly connected to the input end of the reducer 215, and the output end of the reducer 215 is fixedly connected to one of the rotating shafts 210 through the coupling 207. A sprocket 208 is fixed on each of the two rotating shafts 210, and the two sprockets 208 are connected by a chain 214.

[0061] When the incomplete gear 217 of one reciprocating mechanism meshes with the adjacent rack 216 on the upper side, the incomplete gear 217 of the other reciprocating mechanism meshes with the adjacent rack 216 on the lower side, thereby achieving the opposite movement directions of the slide boxes 209 of the two reciprocating mechanisms in this embodiment.

[0062] Since the meshing part between the rack 216 and the incomplete gear 217 needs glycerin lubrication and it is necessary to ensure that no dust or fine materials enter, the present embodiment also includes a sealing mechanism, which includes a baffle 213, a sealing end cover 220, an upper slide 218, a lower slide 221, a slide pad 236, an annular felt pad seal 235, an outer baffle felt pad 219 and an inner baffle felt pad 234. The rotating shaft 210 passes through the sealing end cover 220 and the annular felt pad seal 235, the sealing end cover 220 is fixed to the baffle 213 by fasteners, and the annular felt pad seal 235 is clamped between the sealing end cover 220 and the baffle 213. The upper slide 218 and the lower slide 221 are fixed to the front and rear sides of each slide 211 by fasteners, and the slide pad 236 is clamped between the upper slide 218 and the slide 211 and between the lower slide 221 and the slide 211. A set of slide box 209 mechanism has two upper slide grooves 218 and two lower slide grooves 221, and the overall cross section of the four slide grooves is rectangular and distributed at four right angles. The outer felt pad 219 of the baffle is clamped between the baffle 213 and the upper slide groove 218 and between the baffle 213 and the lower slide groove 221, and the outer felt pad 219 of the baffle is pasted on the upper slide groove 218 and the lower slide groove 221. The inner felt pad 234 of the baffle is clamped between the baffle 213 and the slide 211, and the inner felt pad 234 of the baffle is pasted on the slide 211 and the upper slide groove 218 and the slide 211 and the lower slide groove 221 at the same time. The outer felt pad 219 of the baffle and the inner felt pad 234 of the baffle are both pasted and sealed with strong glue.

[0063] When the carriage 211 slowly performs reciprocating linear motion, the position of the rotating shaft 210 remains unchanged, the outer felt pad 219 of the baffle plate and the inner felt pad 234 of the baffle plate move synchronously with the carriage 211, and always keep close contact with the baffle plate 213, and the annular felt pad sealing ring 235 always keeps close contact with the rotating shaft 210 to achieve contact sealing. There are two reciprocating motion mechanisms in this embodiment, and each reciprocating motion mechanism is provided with a sealing mechanism.

[0064] In this embodiment, the bearing seats 212 are fixed to the upper end of the integrated box by fasteners. The slide rails are covered with slide rail pressure plates 226, which are distributed at intervals according to the moving range of the pulley 222 installed on the slide box 209. The slide rail pressure plates 226 are fixed to the integrated box by fasteners, and the slide rails and the slide rail pressure plates 226 form a running slideway for the lower pulley 222.

[0065] In this embodiment, the area on the integrated box body that is opposite to the sliding range of the sliding box 209 is open, and the area on the integrated box body outside the area that is opposite to the sliding range of the sliding box 209 is covered with a cover plate 233. The upper partition 229, the lower partition 230, the connecting plate and the electric star-shaped ash discharge valve 224 are installed inside the integrated box body, and the upper partition 229 and the lower partition 230 are connected by the connecting plate. The inside of the integrated box body is composed of a closed upper cavity, a connecting channel and an expanded lower cavity from top to bottom, and the electric star-shaped ash discharge valve 224 is located at the connecting channel. The integrated box body of this embodiment is welded with steel plates, and the upper partition 229 and the lower partition 230 are also welded to the integrated box body.

[0066] The space inside the integrated box is divided into an upper part and a lower part by an upper partition 229, a lower partition 230 and an electric star-shaped ash discharge valve 224, and a cover plate 233 is installed on the upper part of the integrated box, which can increase the negative pressure of the space to ensure that the fine particles can be fully sucked out.

[0067] Corresponding to the structure of the above-mentioned integrated box, the negative pressure dust suction mechanism in this embodiment includes an upper dust suction mechanism and a lower dust suction mechanism. The upper dust suction mechanism includes an upper cavity dust removal pipe 228 and a dust suction exhaust pipe 223, and the lower dust suction mechanism includes a lower cavity dust removal pipe 231. One end of the upper cavity dust removal pipe 228 extends into the upper cavity, and the other end of the upper cavity dust removal pipe 228 is used to communicate with an external negative pressure suction device. The dust suction exhaust pipe 223 is located in the upper cavity, and the dust suction port of the dust suction exhaust pipe 223 faces upward and is connected to the upper cavity dust removal pipe 228. One end of the lower cavity dust removal pipe 231 is connected to the lower cavity, and the other end of the lower cavity dust removal pipe 231 is used to communicate with an external negative pressure suction device. When the outer ends of the upper cavity dust removal pipe 228 and the lower cavity dust removal pipe 231 are specifically connected, they can be connected to the existing dust removal pipe in the workshop, or the pipe of a single-tube bag dust collector that is separately selected.

[0068] The present specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A reciprocating negative pressure cleaning device, It is characterized in that include: A cleaning plate, the cleaning plate comprising a base and a cleaning portion vertically mounted on the base; A linear motion mechanism, the linear motion mechanism is used to drive the cleaning plate to perform reciprocating linear motion along the conveying direction of the conveyor belt; An integrated box, the integrated box is located below the cleaning plate, and the upper end of the integrated box has an opening; A negative pressure dust suction mechanism, which is connected to the integrated box and is used to suck dust and particulate matter in the integrated box; The cleaning plate also includes a spring and a holder, the base includes a bottom plate and a housing shell fixed on the base, a through slot is provided on the top of the housing shell, the spring and the holder are located in the housing shell, one end of the spring abuts against the bottom plate, and the other end of the spring abuts against the bottom end of the holder, the cleaning portion is installed on the holder, and both sides of the bottom of the holder are provided with limiting ribs, the limiting ribs are located in the housing shell and contact the inner top surface of the housing shell for limiting; The cleaning part includes a sweeping body, a sweeping seat and a baffle, wherein the sweeping body is fixed on the sweeping seat, the limiting baffle is located at the bottom of the clamping seat, a dovetail groove is provided on the top of the clamping seat, a dovetail-shaped protrusion consistent with the shape of the dovetail groove is provided on the bottom of the sweeping seat, and the dovetail-shaped protrusion is arranged in the dovetail groove, and two baffles are detachably fixed to the two ends of the clamping seat, or detachably fixed to the two ends of the sweeping seat, and the baffles at least block a part of the dovetail groove; The transmission gear of the present invention is a gear selected from the group consisting of a gearbox, a gear train, a gearbox, and a gearbox. The gearbox is configured to drive the rotation of the transmission gear, wherein the gearbox is configured to drive the rotation of the transmission gear. The gearbox is configured to drive the rotation of the transmission gear. The gearbox is configured to drive the rotation of the transmission gear. The gearbox is configured to drive the rotation of the transmission gear.

2. The reciprocating negative pressure cleaning device according to claim 1, It is characterized in that The cleaning part is in one row or multiple rows, and the sweeping body is a nylon brush and / or a wire brush and / or a nylon scraper brush and / or a rubber scraper brush and / or a polyurethane scraper brush.

3. The reciprocating negative pressure cleaning device according to claim 1, It is characterized in that There are two reciprocating motion mechanisms, and the sliding boxes of the two reciprocating motion mechanisms move in opposite directions.

4. The reciprocating negative pressure cleaning device according to claim 3, It is characterized in that The driving mechanism includes a motor, a reducer, a coupling, a sprocket and a chain. The output end of the motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to one of the rotating shafts through the coupling. A sprocket is fixed on each of the two rotating shafts, and the two sprockets are connected through the chain transmission. When the incomplete gear of one of the reciprocating mechanisms is engaged with the adjacent rack on the upper side, the incomplete gear of the other reciprocating mechanism is engaged with the adjacent rack on the lower side, so that the slides of the two reciprocating mechanisms move in opposite directions.

5. The reciprocating negative pressure cleaning device according to claim 1, It is characterized in that The cam is secured to the side of the chassis and is provided with a seal which is adapted to seal the chassis and to provide a sealant for the chassis.

6. The reciprocating negative pressure cleaning device according to claim 5, It is characterized in that The baffle is fixed to the upper end of the integrated box body, the area on the integrated box body that is opposite to the sliding range of the slide is open, the area on the integrated box body outside the area on the sliding range of the slide body is covered with a cover plate, the interior of the integrated box body is installed with an upper partition, a lower partition, a connecting plate and an electric star-shaped ash unloading valve, the upper partition and the lower partition are connected by the connecting plate, the interior of the integrated box body is successively composed of a closed upper cavity, a connecting channel and an expanded lower cavity from top to bottom, and the electric star-shaped ash unloading valve is located at the connecting channel.

7. The reciprocating negative pressure cleaning device according to claim 6, It is characterized in that The negative pressure dust suction mechanism includes an upper dust suction mechanism and a lower dust suction mechanism, the upper dust suction mechanism includes an upper cavity dust removal duct and a dust suction exhaust pipe, the lower dust suction mechanism includes a lower cavity dust removal duct, one end of the upper cavity dust removal duct extends into the upper cavity, the other end of the upper cavity dust removal duct is used to communicate with an external negative pressure suction device, the dust suction exhaust pipe is located in the upper cavity, the dust suction port of the dust suction exhaust pipe faces upward and is connected with the upper cavity dust removal duct, one end of the lower cavity dust removal duct is connected to the lower cavity, and the other end of the lower cavity dust removal duct is used to communicate with an external negative pressure suction device.

Citation Information

Patent Citations

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    CN110182573A

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    CN203889569U

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    CN212049338U