Flange dust cover welding tool
By designing the flange dust cover welding tool, the flange fixing and positioning is achieved by using the press ring, mandrel and positioning mechanism, the problem of low welding operation efficiency in the prior art is solved, production efficiency is improved and operation is simplified.
Patent Information
- Application Number
- CN202010360459.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-30
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2040-04-30
AI Technical Summary
In the prior art, the welding operation efficiency of flanges and dust covers is low, and the lack of corresponding welding tooling leads to manual operation.
A flange dust cover welding tool is designed, including a base, a press ring, a mandrel and a positioning mechanism. The fixing and positioning of the flange is achieved through the cooperation of the press ring and the mandrel; the positioning mechanism includes a positioning rod and a screw, which is used to quickly locate the position of the welding joint.
The tooling can quickly position and fix the flange and dust cover, significantly improve welding operation efficiency, and provide marking and reference of welding joint positions through simple operation.
Smart Images

Figure CN111496445B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flange processing, and in particular to a flange dust cover welding tool. Background Art
[0002] As a commonly used part in automobiles, the flange is an additional part that serves to reinforce the parts. The flange can reduce the extrusion pressure and increase the life of the parts.
[0003] During the production and processing of the flange, dust cover welding is required. First, the flange and the dust cover are positioned and fixed so that the dust cover and the flange are coaxial, and then the welding surface of the dust cover and the flange is welded. Currently, welding the dust cover to the flange is generally a manual operation, and the lack of corresponding welding tooling makes the welding operation inefficient, which urgently needs to be solved. Summary of the invention
[0004] The purpose of the present invention is to develop a flange dust cover welding tool which can improve the fixing and positioning efficiency of the flange and the dust cover so as to improve the welding operation efficiency.
[0005] The present invention is achieved through the following technical solutions:
[0006] The flange dust cover welding tool comprises a base, which serves as a supporting structure. A pressure ring is provided on the base, and the pressure ring is a hollow structure. A core shaft is rotatably provided inside the pressure ring. A positioning mechanism is also provided on the base on the side of the pressure ring. The positioning mechanism comprises at least one positioning rod rotatably provided on the base on the side of the pressure ring. The outer diameter of the core shaft cooperates with the inner diameter of the flange so that the two are coaxial after the flange is placed on the core shaft. The end of the positioning rod is close to the welding point between the dust cover and the flange. The dust cover is placed on the tool, and the flange is placed on the core shaft. The flange is fixed and positioned on the core shaft. At the same time, the inner wall of the end of the dust cover is fitted with the outer diameter of the flange to complete the positioning of the dust cover. The welding point position is positioned by the positioning mechanism, so that the dust cover and the flange can be quickly welded, thereby improving production efficiency.
[0007] Furthermore, the pressing ring is a hollow cylindrical structure, the hollow structure inside of which is a cylindrical cavity, and the core shaft is coaxially arranged with the pressing ring.
[0008] Furthermore, the outer diameter of the upper portion of the pressing ring matches the inner diameter of the dust cover, so that the two are coaxial after the dust cover is placed on the pressing ring.
[0009] Furthermore, the positioning rod is an L-shaped rod, and the end of the upper rod section of the positioning rod is close to the welding point between the dust cover and the flange.
[0010] Furthermore, a plurality of screw rods are provided on the base in the circumferential direction of the pressure ring, and a screw hole matching with the screw rod is correspondingly provided at the bottom end of the positioning rod so that the two are threadedly connected.
[0011] Furthermore, the plurality of screw rods are arranged in a circle cocentric with the pressing ring.
[0012] Furthermore, the positioning mechanism also includes an annular slide rail circumferentially arranged on the base around the pressure ring, a slide seat is slidably provided in the annular slide rail, and the positioning rod is threadedly connected to the slide seat.
[0013] Furthermore, the annular slide rail is a circular structure having the same center as the pressure ring.
[0014] Furthermore, a screw rod is provided on the slide seat, and a screw hole matching with the screw rod is provided at the bottom of the positioning rod.
[0015] Furthermore, the base is arranged at an angle, and a leakage port for connecting the cavity in the pressing ring with the outside is provided at the bottom of the side surface of the lower end of the pressing ring.
[0016] The beneficial effects of the present invention are:
[0017] The present invention can quickly position and fix the flange and the dust cover, thereby improving the welding efficiency of the dust cover and the flange. The arranged positioning mechanism is easy to operate and can provide marking and reference for the welding point position. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a structural diagram of Example 1;
[0020] Figure 2 This is a structural diagram of Example 2;
[0021] Figure 3 This is a structural diagram of Example 3;
[0022] Figure 4 This is a structural diagram of the annular slide rail of Example 3;
[0023] Figure 5 for Figure 3 Enlarged view of point A in the middle. DETAILED DESCRIPTION
[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0025] The disclosure below provides many different embodiments or examples to realize the different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides various specific processes and examples of materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0026] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0027] Example 1
[0028] like Figure 1 As shown, the present embodiment discloses a welding tool for flange 5 dust cover 4, including a base 2, the base 2 serving as a supporting structure, a pressure ring 3 being provided on the base 2, the pressure ring 3 being a hollow structure, a core shaft 6 being rotatably provided inside the pressure ring 3, a positioning mechanism being further provided on the base 2 on the side of the pressure ring 3, the positioning mechanism comprising at least one positioning rod 9 rotatably provided on the base 2 on the side of the pressure ring 3, the outer diameter of the core shaft 6 being matched with the inner diameter of the flange 5, so that the flange 5 is placed on the core shaft 6 and the two are coaxial, the end of the positioning rod 9 is close to the welding point between the dust cover 4 and the flange 5, the dust cover 4 is placed on the tool, the flange 5 is placed on the core shaft 6, the flange 5 is fixed and positioned on the core shaft 6, and at the same time, the inner wall of the end of the dust cover 4 is fitted with the outer diameter of the flange 5 to complete the positioning of the dust cover 4, the welding point position is positioned by the positioning mechanism, the dust cover 4 and the flange 5 can be quickly welded, and the production efficiency is improved.
[0029] Specifically, the main frame 1 serves as a supporting structure, and a base 2 is provided on the main frame 1. The base 2, which serves as a supporting structure, is arranged inclined so that the base 2 has an inclined surface. A pressing ring 3 is provided on the inclined surface. The pressing ring 3 is a hollow cylindrical structure. The top of the pressing ring 3 is an open structure. The bottom of the pressing ring 3 is fixedly connected to the inclined surface. The axis of the pressing ring 3 is perpendicular to the inclined surface. A through hole is provided at the center of the bottom of the pressing ring 3. A screw hole coaxially arranged therewith is provided on the base 2 at the lower part of the through hole. The pressing ring 3 is provided on the inclined surface, so the pressing ring 3 is inclined. A leakage port 7 is provided at the bottom of the lower end side of the pressing ring 3. The leakage port 7 connects the internal cavity of the pressing ring 3 with the outside.
[0030] A core shaft 6 is provided in the internal cavity of the pressing ring 3, and the core shaft 6 is coaxially arranged with the pressing ring 3. A screw 10 is provided at the bottom of the core shaft 6. The screw 10 passes through the through hole at the bottom of the pressing ring 3 and is threadedly connected to the screw hole of the base 2, so that the core shaft 6 is fixed inside the pressing ring 3, and the core shaft 6 can rotate inside the pressing ring 3.
[0031] A convex ring 8 is also provided on the top of the pressing ring 3. The convex ring 8 is a circular ring structure with the same inner diameter as the pressing ring 3. The outer diameter of the convex ring 8 is smaller than the pressing ring 3. The convex ring 8 and the pressing ring 3 are coaxially arranged. The annular cavity between the convex ring 8 and the core shaft 6 is used to place the flange 5. After the flange 5 is placed, the inner wall of the flange 5 fits with the outer wall of the core shaft 6 to achieve positioning and fixation of the flange 5. The flange 5 can rotate with the core shaft 6. The dust cover 4 is placed on the convex ring 8, and the inner wall of the dust cover 4 fits with the outer wall of the convex ring 8 to achieve fixation and positioning of the dust cover 4.
[0032] A positioning mechanism is also provided on the inclined surface of the base 2, and the positioning mechanism is arranged on the inclined surface of the side of the pressure ring 3. The positioning mechanism includes a positioning rod 9 rotatably arranged on the inclined surface. The number of the positioning rod 9 is at least one, and the positioning rod 9 is an L-shaped rod. The positioning rod 9 is arranged perpendicular to the inclined surface so that the rod section on its upper part is parallel to the inclined surface, and when the dust cover 4 and the flange 5 are placed on the tooling, the end of the upper rod section of the positioning rod 9 is close to the welding place between the flange 5 and the dust cover 4. The positioning rod 9 is used to provide a position reference for the welding point between the dust cover 4 and the flange 5. When the number of positioning rods 9 is one, the dust cover 4 and the flange 5 at the positioning rod 9 are welded, and then the flange 5 and the dust cover 4 are rotated, and the previous welding point is used as a reference to make the positioning rod 9 and the previous welding point misaligned by a corresponding angle. When multiple positioning rods 9 are provided, multiple The positioning rod 9 is set in a circle with the same center as the pressure ring 3, and the offset angle between two adjacent positioning rods 9 can be set according to the number of welding points. For example, when the number of positioning rods 9 is three, the first and second positioning rods 9 can be offset by thirty degrees, and the second positioning rod 9 and the third positioning rod 9 can be offset by sixty degrees. According to the number of welding points, if the welding points are to be arranged with a thirty-degree offset, only the first positioning rod 9 and the second positioning rod 9 need to be used. If the welding points need to be offset by sixty degrees, the second positioning rod 9 and the third positioning rod 9 can be used. Since the positioning rod 9 is rotatably set on the inclined plane, when the dust cover 4 is placed, the positioning rod 9 can be rotated so that the upper rod section of the positioning rod 9 faces outward to prevent the positioning rod 9 from interfering with the placement of the dust cover 4, and the rotating friction pair of the positioning rod 9 is adjusted so that its rotation has a certain resistance.
[0033] The present invention can quickly fix and position the flange 5 and the dust cover 4. The flange 5 fits with the welding surface of the dust cover 4 placed on the convex ring 8 by its own weight on the tooling. The reference of the welding point position is realized by the positioning mechanism, and the flange 5 and the dust cover 4 can be quickly welded to improve production efficiency.
[0034] Example 2
[0035] like Figure 2 As shown, this embodiment is different from embodiment 1 in that the positioning mechanism of this embodiment also includes a plurality of screws 10 arranged in a concentric circle with the pressure ring 3 on the circumferential inclined surface of the pressure ring 3, the screws 10 are arranged perpendicular to the inclined surface, and the bottom end of the positioning rod 9 has a screw hole that cooperates with the screw 10, so that the positioning rod 9 is threadedly connected with the screw 10, and the number of turns of the screw 10 and the screw hole are adjusted so that after the positioning rod 9 is locked on the screw 10, the end of the upper rod section of the positioning rod 9 is close to the welding point between the dust cover 4 and the flange 5.
[0036] In this embodiment, a corresponding number of screws 10 can be set at corresponding positions according to the number of common welding points between the dust cover 4 and the flange 5. According to different welding points, positioning rods 9 can be placed on the corresponding screws 10. Compared with embodiment 1, the positioning mechanism of this embodiment can be applicable to welding operations with a variety of welding points, with a wider range of uses and simple operation. In addition, unused positioning rods 9 are easy to remove and do not hinder the welding of the flange 5 and the dust cover 4.
[0037] Example 3
[0038] like Figures 3-5 As shown, the present embodiment is different from the embodiment 2 in that the positioning mechanism in the present embodiment includes an annular slide rail 11 arranged on the periphery of the pressure ring 3, the annular slide rail 11 is a circular structure concentric with the pressure ring 3, a plurality of slide seats 12 are slidably provided on the annular slide rail 11, the slide seats 12 can slide along the annular slide rail 11, and the slide seats 12 cannot rotate in the annular slide rail 11, the slide seats 12 are provided with a screw 10 perpendicular thereto, the slide seats 12 are provided with a positioning rod 9 with the same structure as that of the embodiment 2, the bottom end of the positioning rod 9 is provided with a screw hole matched with the screw 10, so that the positioning rod 9 is threadedly connected to the slide seat 12, and the number of turns of the threaded screw hole is adjusted so that after the positioning rod 9 is tightened on the slide seat 12, the upper rod section of the positioning rod 9 is just located at the welding place between the dust cover 4 and the flange 5, and the threaded locking of the positioning rod 9 and the slide seat 12 also fixes the position of the slide seat 12 on the slide rail.
[0039] This embodiment further improves the positioning mechanism on the basis of Embodiment 2. According to the number of welding points, a corresponding number of slides 12 can be used, and the slides 12 can be slid to the corresponding positions, and the positioning rods 9 can be locked on the slides 12. The operation is simple, so that the positioning mechanism has a wider range of applications and is easy to operate.
[0040] The above embodiments are only preferred embodiments of the present invention and are not limitations of the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.
Claims
1. Flange dust cover welding tool, characterized in that: include: a base, which serves as a supporting structure; The pressing ring is a hollow structure and is arranged on the base; A mandrel, which is rotatably arranged in the pressure ring; The positioning mechanism includes at least one positioning rod and is rotatably arranged on a base on the side of the pressing ring; The outer diameter of the mandrel matches the inner diameter of the flange, so that the two are coaxial after the flange is placed on the mandrel, and the end of the positioning rod is close to the welding point between the dust cover and the flange; The pressing ring is a hollow cylindrical structure, the hollow structure inside of which is a cylindrical cavity, and the core shaft is coaxially arranged with the pressing ring; The outer diameter of the upper part of the pressing ring matches the inner diameter of the dust cover, so that the two are coaxial after the dust cover is placed on the pressing ring; The positioning rod is an L-shaped rod, and the end of the upper rod section of the positioning rod is close to the welding point between the dust cover and the flange; The positioning mechanism also includes an annular slide rail circumferentially arranged on the base around the pressure ring, a slide seat is slidably arranged in the annular slide rail, and the positioning rod is threadedly connected to the slide seat; The base has an inclined surface, the top of the pressure ring is an open structure, the bottom of the pressure ring is fixedly connected to the inclined surface, the axis of the pressure ring is perpendicular to the inclined surface, a through hole is provided at the center of the bottom of the pressure ring, a screw hole coaxially arranged with the through hole is provided on the base below the through hole, and the pressure ring is arranged on the inclined surface.
2. The flange dust cover welding tool according to claim 1, characterized in that: The annular slide rail is a circular structure having the same center as the pressing ring.
3. The flange dust cover welding tool according to claim 2, characterized in that: The slide seat is provided with a screw rod, and the bottom of the positioning rod is provided with a screw hole matched with the screw rod.
4. The flange dust cover welding tool according to any one of claims 1 to 3, characterized in that: The base is tilted, and a leakage port for connecting the cavity in the pressing ring with the outside is provided at the bottom of the side surface of the lower end of the pressing ring.
Citation Information
Patent Citations
Low-frequency oscillator high-frequency welding tool with rotary positioning function
CN108274181A
Flange dust cover press fitting tool
CN210210223U
Flange dust cover welding tool
CN212191887U