Cable shaping device

By designing a cable shaping device including a fixing plate, clamping limit and dual piston hydraulic cylinder, the bending asymmetry caused by unbalanced force of existing cable bending tools is solved, and the uniformity and efficiency of cable bending are achieved, and the service life of the cable is extended.

CN111515315BActive Publication Date: 2025-04-01XINXIANG HUAYUAN ELECTRIC POWER GRP CO LTD +2
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Patent Information

Application Number
CN201911152630.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-22
Publication Date
2025-04-01
Estimated Expiration
2039-11-22

AI Technical Summary

Technical Problem

The existing cable bending tools cause uneven force when bending the cable, resulting in asymmetric bending of the cable ends. In severe cases, they will cause cracks in the sealing tube, severe dents in the copper shielding layer and the semiconductor layer, shortening the service life of the cable.

Method used

A cable shaping device is designed, including a fixing plate, clamping limiting part and a dual-piston hydraulic cylinder. The reaction force between the hydraulic rod and the cable is used to achieve uniform bending of the cable, ensuring symmetrical and consistent bending angles.

Benefits of technology

Effectively reduce the labor intensity of construction workers, save time and labor, ensure that the cable bending amplitude is between 0-40 degrees, and the bending angle is consistent, extend the service life of the cable, and improve operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of cable trimming, and specifically relates to a cable shaping device, including a horizontally placed fixed plate, a clamping limiter and a double-piston hydraulic cylinder, wherein the double-piston hydraulic cylinder is located on the upper surface of the fixed plate, the clamping limiter is located on the top of the double-piston hydraulic cylinder, and the relative fixation of the fixed plate and the double-piston hydraulic cylinder is achieved by the clamping limiter, the double-piston hydraulic cylinder extends left and right in the horizontal direction, and a top receiving ball is provided at the end of the hydraulic rod of the double-piston hydraulic cylinder; the clamping limiter is detachably connected to the fixed plate; and a limit column is provided on the upper surface of the fixed plate. The present invention can solve the problem that when the existing cable harness bending tool is used to bend the cable harness, the cable end is bent asymmetrically due to the unbalanced force, and it is difficult to perform effective bending processing by manpower, and has the characteristics of simple structure, convenient use, and easy disassembly and assembly.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable trimming, and in particular relates to a cable shaping device. Background Art

[0002] At present, my country's power grid is developing rapidly and steadily. As a result, various updated transmission equipment and cable lines are widely used in the construction of daily distribution networks in urban areas.

[0003] In the construction environment with small intervals for power distribution construction, construction workers complete the bending of cables through two people's cooperation. This process will use tools such as crowbars, ropes, and wooden boards. However, if in an energized working environment, construction workers must be very careful to operate metal products such as crowbars to avoid the risk of electric shock. However, after the existing cable bending tools bend the cables after bundled, due to the uneven force, they often cause asymmetric extrusion deformation of the cable ends. In severe cases, it will cause cracking of the sealing tube, severe dents of extrusion deformation of the copper shielding layer and the semi-conductive layer and even the main insulation layer, which will reduce the original service life of the cable segment by about half. Therefore, in view of the existing construction situation, there is an urgent need for an efficient, stable and safe cable shaping device to replace the operation mode of forcibly bending the cable by manpower or using tools such as crowbars. Summary of the invention

[0004] The object of the present invention is to provide a cable shaping device which can solve the problem that when existing cable harness bending tools perform bending operations on cable harnesses, the cable ends are bent asymmetrically due to unbalanced force, and effective bending is difficult to perform using manpower.

[0005] In order to achieve the above-mentioned purpose, the present invention designs a cable shaping device, including a horizontally placed fixed plate, a clamping limit piece and a double-piston hydraulic cylinder, the double-piston hydraulic cylinder is located on the upper surface of the fixed plate, the clamping limit piece is located on the top of the double-piston hydraulic cylinder, and the relative fixation of the positions of the fixed plate and the double-piston hydraulic cylinder is achieved by the clamping limit piece, the double-piston hydraulic cylinder extends left and right in the horizontal direction, and a top receiving ball is provided at the end of the hydraulic rod of the double-piston hydraulic cylinder; the clamping limit piece is detachably connected to the fixed plate; and a limit column is provided on the upper surface of the fixed plate.

[0006] Furthermore, the clamping limit piece is a U-shaped piece with an opening upward, and the U-shaped bottom end of the clamping limit piece is provided with a plug-in column extending vertically downward. A space for accommodating and fixing the double-piston hydraulic cylinder is formed by the four plug-in columns, and the double-piston hydraulic cylinder is clamped in the space. Plug-in holes are provided in sequence from front to back on the upper surface of the fixed plate, and the detachable connection between the clamping limit piece and the fixed plate is realized by the engagement of the plug-in columns of the clamping limit piece with the plug-in holes on the fixed plate, and the relative fixation of the positions of the fixed plate and the double-piston hydraulic cylinder is realized.

[0007] Furthermore, there are four plug-in columns, and the four plug-in columns are respectively located at the four corners of the U-shaped bottom end of the clamping limiter; there are two rows of plug-in holes on the upper surface of the fixed plate, two of which correspond to one row of plug-in holes, and the other two plug-in columns correspond to the other row of plug-in holes.

[0008] Furthermore, four limiting columns are arranged on the upper surface of the fixing plate, wherein the distance between two adjacent limiting columns is smaller than the distance between the other two adjacent limiting columns.

[0009] Furthermore, the model of the double-piston hydraulic cylinder is cp-180.

[0010] Beneficial effects of the present invention:

[0011] The cable bender consists of a fixed plate, a clamping limiter and a double-piston hydraulic cylinder. The hydraulic rod of the double-piston hydraulic cylinder and the reaction force of the cable are used to simultaneously complete the bending of the cables on both sides, which can effectively reduce the labor intensity of construction workers, save time and labor, and the bending amplitude of the cable is between 0-40 degrees, and the bending angles of the cables on both sides are symmetrical and consistent. The pushing stroke of the double-piston hydraulic cylinder is not less than 20CM, and the pushing force is not less than 1 ton.

[0012] The overall material of the device is light and strong. The fixing plate can be made of a12 mold aluminum through a quenching process, so that the bending tool not only ensures working performance, but is also light and durable. The weight is less than half of that of traditional steel materials. At the same time, the application of split hydraulic structure makes construction more convenient.

[0013] In a narrow construction environment, it can avoid people from entering the cabinet to bend the cable, thereby reducing the possibility of people touching the point interval. When in use, one construction worker can adjust the curvature of the entire cable end connector, saving a lot of cable angle adjustment time and improving operational efficiency. At the same time, it will not damage the entire cable, ensuring the reliable operation of the cable terminal.

[0014] The device of the present invention has the characteristics of simple structure, convenient use and easy assembly and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the cable shaping device described in Example 1;

[0016] Figure 2 is a top view of the clamping limiter;

[0017] Figure 3 It is a three-dimensional diagram of the clamping limiter. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited thereto.

[0019] Example 1

[0020] like Figure 1-3 As shown, a cable shaping device includes a horizontally placed fixing plate 1 ( Figure 1 is a top view of the fixed plate 1), a clamping limiter 2 and a double-piston hydraulic cylinder 3, wherein the double-piston hydraulic cylinder 3 is located on the upper surface of the fixed plate 1, the clamping limiter 2 is located on the top of the double-piston hydraulic cylinder 3, and the relative fixation of the positions of the fixed plate 1 and the double-piston hydraulic cylinder 3 is achieved by the clamping limiter 2, the double-piston hydraulic cylinder 3 extends left and right in the horizontal direction, and a top receiving ball 31 is provided at the end of the hydraulic rod of the double-piston hydraulic cylinder 3; the clamping limiter 2 is detachably connected to the fixed plate 1, the model of the double-piston hydraulic cylinder is cp-180, and the air inlet end of the double-piston hydraulic cylinder 3 can be connected to a hydraulic pump when in use.

[0021] The clamping limit piece 2 is a U-shaped piece with an opening upward, and plug-in columns 21 extending vertically downward are provided at the four corners of the U-shaped bottom end of the clamping limit piece 2. A space for accommodating and fixing the double-piston hydraulic cylinder 3 is formed by the four plug-in columns 21, and the double-piston hydraulic cylinder 3 is clamped in the space. Two rows of plug-in holes 12 are provided in sequence from front to back in the middle of the upper surface of the fixed plate 1. The plug-in columns 21 of the clamping limit piece 2 and the plug-in holes 12 on the fixed plate 1 are engaged with each other to realize the detachable connection between the clamping limit piece 2 and the fixed plate 1, and the relative fixation of the positions of the fixed plate 1 and the double-piston hydraulic cylinder 3 is realized.

[0022] Two limiting posts 11 are disposed on both left and right sides of the upper surface of the fixing plate 1 , wherein the distance between the two limiting posts 11 close to the cable bundle 41 is smaller than the distance between the two limiting posts 11 far from the cable bundle 41 .

[0023] Before use, first separate the three bundles of cables 41 that need to be bent and shaped in the cable bundle 4, place the middle bundle of cables 41 in the U-shaped groove in the middle of the clamping limiter 2, and then place the double-piston hydraulic cylinder 3 in the horizontal direction, and the top balls 31 at the left and right ends of the double-piston hydraulic cylinder 3 respectively connect the left and right bundles of cables 41, and then place the clamping limiter 2 on the top of the double-piston hydraulic cylinder 3, and insert the plug-in column 21 into the plug-in hole 12 according to the positions where the left and right bundles of cables 41 need to be shaped. At this time, the clamping limiter 2 clamps and fixes the double-piston hydraulic cylinder 3 through the front and rear plug-in columns 21, and at the same time, the plug-in column 21 is inserted into the plug-in hole 12, and the piston rod of the double-piston hydraulic cylinder 3 is started to extend, and the top ball 31 applies pressure to the cable 41 to bend the parts of the left and right bundles of cables 41 that need to be bent.

[0024] If it is necessary to adjust the bending parts of the left and right cable bundles 41, the clamping limiter 2 can be separated from the fixing plate 1, and then the plug-in column 21 can be inserted into other plug-in holes 12 to change the relative position of the clamping limiter 2 and the fixing plate 1, thereby realizing the bending needs of different positions of the left and right cable bundles 41.

[0025] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like, indicating directions and positional relationships based on the directions or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and cannot be understood as limiting the specific scope of protection of the present invention.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the protection scope of the patent application of the present invention.

Claims

1. A cable shaping device, characterized in that: It comprises a horizontally placed fixed plate, a clamping limiter and a double-piston hydraulic cylinder, wherein the double-piston hydraulic cylinder is located on the upper surface of the fixed plate, the clamping limiter is located on the top of the double-piston hydraulic cylinder, and the relative fixation of the fixed plate and the double-piston hydraulic cylinder is achieved by the clamping limiter, the double-piston hydraulic cylinder extends left and right in the horizontal direction, and a top receiving ball is provided at the end of the hydraulic rod of the double-piston hydraulic cylinder; the clamping limiter is detachably connected to the fixed plate; a limit column is provided on the upper surface of the fixed plate; The clamping limiter is a U-shaped member with an opening upward, and a plug-in column extending vertically downward is provided at the bottom end of the U-shape of the clamping limiter, and a space for accommodating and fixing the double-piston hydraulic cylinder is formed by four plug-in columns, and plug-in holes are sequentially provided on the upper surface of the fixing plate from front to back, and the clamping limiter and the fixing plate are detachably connected by the engagement of the plug-in column of the clamping limiter with the plug-in hole on the fixing plate; There are four plug-in posts, and the four plug-in posts are respectively located at the four corners of the U-shaped bottom end of the clamping limiter; there are two rows of plug-in holes on the upper surface of the fixed plate, two of which correspond to one row of plug-in holes, and the other two plug-in posts correspond to the other row of plug-in holes; Four limiting columns are arranged on the upper surface of the fixing plate, wherein the distance between two adjacent limiting columns is smaller than the distance between the other two adjacent limiting columns.

2. The cable shaping device according to claim 1, characterized in that: The model of the double-piston hydraulic cylinder is cp-180.

Citation Information

Patent Citations

  • Cable shaping device

    CN213410134U