A quick replacement device for a cluster wheel
By using a combination of clamps, sleeves, cluster wheel brackets and elastic reset devices in the cluster wheel fixing device, the problem of long time spent on changing and rotating the cluster wheel and affecting production efficiency in the prior art is solved, and the rapid replacement and stable fixation of the cluster wheel are achieved, ensuring the stability of the yarn quality.
Patent Information
- Application Number
- CN202010440496.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2040-05-22
AI Technical Summary
When the existing bundle wheel fixing device replaces and rotates the bundle wheel, it takes a long time to affect production efficiency, and may lead to unstable rotation of the bundle wheel and affects the quality of the yarn.
A rapid cluster wheel replacement device including fixtures, sleeves, cluster wheel brackets and elastic reset devices is adopted. The elastic reset device is used to match the sleeves and fixtures, and the fixing method of hexagon bolts and butterfly nuts is replaced to achieve rapid replacement and fixation of the cluster wheel.
This greatly saves the time for changing the cluster wheel, shortening from the original 3 minutes to 1.5 minutes, avoiding the left and right movements of the cluster wheel when it rotates, and ensuring the stability of the yarn quality.
Smart Images

Figure CN111515896B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass fiber first - twist yarns, and more particularly to a device for quickly replacing a gathering wheel. Background Art
[0002] The existing gathering wheel fixing device uses an Allen - head bolt and a wing nut for fixing. Taking the 8 - minute drawing table position as an example, a total of 8 gathering wheels are used. According to the production process requirements, the gathering wheels need to be replaced once per shift, and rotated once every 2 hours. It is necessary to loosen the wing nut one by one, rotate the gathering wheel, and tighten the wing nut, which takes a long time and affects the production efficiency.
[0003] The main problems and disadvantages of the existing gathering wheel fixing device are as follows:
[0004] 1. With the design and popularization of the multi - drawing orifice plate, the existing gathering wheel fixing device seriously affects the improvement of production efficiency;
[0005] 2. Using an Allen - head bolt and a wing nut for fixing, if the wing nut is not fixed in place, the gathering wheel will rotate rapidly under the action of the traction force of the yarn running at high speed, affecting the yarn quality;
[0006] 3. Rotating the gathering wheel once every 2 hours, affected by the yarn traction force, the rotation angle will deviate, failing to meet the requirements of the process technical specifications;
[0007] 4. When rotating the gathering wheel, the gathering wheel will move left and right, affecting the yarn quality. Summary of the Invention
[0008] In order to pursue higher product production efficiency, reduce production costs, and improve product quality, an improvement exploration is carried out on the existing gathering wheel fixing device, and improvements are made to the objective problems and disadvantages existing in the gathering wheel fixing device. The present invention provides a device for quickly replacing a gathering wheel.
[0009] A device for quickly replacing a gathering wheel includes a fixture, a sleeve, a gathering wheel support, and an elastic reset device; the fixture is sleeved inside the sleeve, the gathering wheel support is connected to the sleeve, and the elastic reset device is installed on the fixture.
[0010] Further, the sleeve is welded to the gathering wheel support.
[0011] Further, one end of the sleeve is grooved, and the other end has a hole in the middle, and the groove communicates with the hole.
[0012] Further, the fixture includes: a cluster wheel fixing device and an elastic reset fixing device, one end of the cluster wheel fixing device is connected to one end of the elastic reset fixing device; the other end of the cluster wheel fixing device passes through the slot of the sleeve, and the other end of the elastic reset fixing device passes through the hole of the sleeve.
[0013] Further, the cluster wheel fixing device includes an extending end and a fixing end, the extending end is a cylinder, and the connection part between the extending end and the fixing end is a disc; the fixing end is connected to the elastic reset fixing device.
[0014] Further, the diameter of the disc is greater than the diameter of the cylinder.
[0015] Further, a limiting device is provided at the end of the extending end of the elastic reset fixing device.
[0016] Further, the elastic reset device is a spring, the spring is sleeved on the extending end of the elastic reset fixing device, one end of the spring is connected to the limiting device, and the other end is connected to the bottom end of the sleeve.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. By using the elastic reset device in cooperation with the sleeve and the fixture to replace the way of fixing the cluster wheel with an internal hexagon bolt and a wing nut in the prior art. When the cluster wheel needs to be replaced, press the elastic reset device to lift the fixture out of the sleeve and cooperate to lift the cluster wheel installed on the fixture, which can greatly save the replacement time of the cluster wheel, shortening from the original 3 minutes for replacing one unit to 1.5 minutes for replacing one unit, saving 90s of replacement time per unit;
[0019] 2. When using the elastic reset device to replace the cluster wheel, even if the cluster wheel rotates, it will not move left and right, and has no adverse effect on the yarn quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic structural diagram of the fixture in the embodiment of the present invention;
[0022] Figure 2 It is a schematic structural diagram of the sleeve in the embodiment of the present invention;
[0023] Figure 3 Schematic diagram of the fixture and sleeve assembly according to an embodiment of the present invention;
[0024] Figure 4 Schematic diagram of the structure of the quick replacement device for the bunching wheel according to an embodiment of the present invention.
[0025] Explanation of the reference numerals:
[0026] 1: Fixture; 11: Bunching wheel fixing device; 111: Cylinder; 112: Disc; 12: Elastic reset fixing device; 2: Sleeve; 3: Bunching wheel bracket; 4: Elastic reset device; 5: Limiting device. Detailed implementation manners
[0027] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0029] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined. In addition, the terms "mounted", "connected" and "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Such as Figures 1 to 4As shown in the figure, the present invention provides a quick replacement device for a bunching wheel, which includes a fixture 1, a sleeve 2, a bunching wheel bracket 3 and an elastic reset device 4; the fixture 1 is sleeved inside the sleeve 2, the bunching wheel bracket 3 is connected to the sleeve 2, and the elastic reset device 4 is installed on the fixture 1. The function of the sleeve 2 is to fix the fixture 1, and the function of the bunching wheel bracket 3 is to fix the bunching wheel.
[0031] In a more preferred embodiment, the sleeve 2 is welded to the bunching wheel bracket 3, so that the bunching wheel is placed stably, the yarn quality is consistent, and there is no shaking.
[0032] As Figure 2 shown, in a more preferred embodiment, one end of the sleeve 2 is slotted, and the other end has a hole in the middle, and the slot communicates with the hole. The shape of the slot is "concave".
[0033] As Figure 1 shown, in a more preferred embodiment, the fixture 1 includes: a bunching wheel fixing device 11 and an elastic reset fixing device 12. One end of the bunching wheel fixing device 11 is connected to one end of the elastic reset fixing device 12; the other end of the bunching wheel fixing device 11 passes through the slot of the sleeve 2, and the other end of the elastic reset fixing device 12 passes through the hole of the sleeve 2. The end of the bunching wheel fixing device 11 passing through the slot of the sleeve 2 is used to fix the bunching wheel, and the end of the elastic reset fixing device 12 passing through the hole of the sleeve 2 is used to fix the elastic reset device 4. The elastic reset fixing device 12 is a cylinder.
[0034] As Figure 3 shown, in a more preferred embodiment, the bunching wheel fixing device 11 includes a protruding end and a fixing end. The protruding end is a cylinder 111, and the connection part between the protruding end and the fixing end is a disc 112; the fixing end is connected to the elastic reset fixing device 12. The function of the disc 112 is to cooperate with the bunching wheel so that the bunching wheel does not shake during operation. The diameter of the cylinder 111 is adapted to the inner diameter of the middle part of the bunching wheel, so that the bunching wheel can be sleeved on the cylinder 111.
[0035] As Figure 3 shown, in a more preferred embodiment, the diameter of the disc 112 is larger than the diameter of the cylinder 111. The diameter of the disc 112 is adapted to the inner diameter of the end part of the bunching wheel.
[0036] As Figure 4 shown, in a more preferred embodiment, a limiting device 5 is arranged at the end of the protruding end of the elastic reset fixing device 12, which is used to limit that the elastic reset device 4 does not break away from the elastic reset fixing device 12. The limiting device 5 can be a screw or other cylinder, and is perpendicularly arranged to the elastic reset fixing device 12.
[0037] As Figure 4As shown, in a more preferred embodiment, the elastic reset device 4 is a spring. The spring is sleeved on the protruding end of the elastic reset fixing device 12. One end of the spring is connected to the limiting device 5, and the other end is connected to the bottom end of the sleeve 2. The model of the spring is selected according to actual needs, and the rigidity of the spring should meet the force required for fixing the bunching wheel during the production process. The outer diameter of the spring is larger than the diameter of the lower hole of the sleeve 2.
[0038] During use, first sleeve the spring on the elastic reset fixing device 12, use the limiting device 5 to limit the position of its lower end, then pass the elastic reset fixing device 12 through the lower hole of the sleeve 2, and the upper end of the spring abuts against the bottom of the sleeve 2. Then pass the bunching wheel fixing device 11 through the slot of the sleeve 2, and its fixed end is connected to the part of the elastic reset fixing device 12 inside the sleeve 2. Then sleeve the bunching wheel on the protruding end of the bunching wheel fixing device 11, and press the bunching wheel tightly against the bunching wheel bracket 3.
[0039] When the bunching wheel needs to be replaced by shift every two hours, the operator presses the spring to lift the elastic reset fixing device 12 to rise inside the sleeve 2, and the bunching wheel also rises accordingly. During this process, even if the bunching wheel rotates and moves, it will not affect the quality of the yarn below. After lifting the bunching wheel away from the yarn, perform a replacement, then relax the spring, make the bunching wheel press the yarn tightly again and then resume production.
[0040] After the improvement, the operator only needs 1.5 minutes to replace the bunching wheel, saving operation time.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rapid replacement device for a cluster wheel, characterized in that It includes a fixture (1), a sleeve (2), a cluster wheel bracket (3) and an elastic reset device (4); the fixture (1) is sleeved inside the sleeve (2), the cluster wheel bracket (3) is welded to the sleeve (2), and the elastic reset device (4) is installed on the fixture (1); one end of the sleeve (2) is slotted, and the other end has a hole in the middle, and the slot communicates with the hole; The fixture (1) includes: a cluster wheel fixing device (11) and an elastic reset fixing device (12); the cluster wheel fixing device (11) includes an extending end and a fixing end, the fixing end is connected to the elastic reset fixing device (12), the extending end passes through the slot of the sleeve (2), and one end of the elastic reset fixing device (12) away from the cluster wheel fixing device (11) passes through the hole of the sleeve (2).
2. The quick replacement device for a cluster wheel according to claim 1, wherein The extending end is a cylinder (111), and the connection between the extending end and the fixing end is a disc (112).
3. The quick replacement device for a bunching wheel according to claim 2, wherein, The diameter of the disc (112) is larger than the diameter of the cylinder (111).
4. A quick replacement device for a cluster wheel according to claim 1, characterized in that, A limiting device (5) is provided at the end of the extending end of the elastic reset fixing device (12).
5. The quick replacement device for a bunching wheel according to claim 4, characterized in that, The elastic reset device (4) is a spring, the spring is sleeved on the extending end of the elastic reset fixing device (12), one end of the spring is connected to the limiting device (5), and the other end is connected to the bottom end of the sleeve (2).
Citation Information
Patent Citations
Rapid replacing device for bundling wheel
CN212399415U