Automatic flip string machine and solar cell module production line
By designing an automatic flip swing machine, the collaborative work of flip components, transfer components and swing string components is solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202010481925.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2040-05-29
AI Technical Summary
The prior art cannot realize the automatic flip and positioning of solar cell string modules, resulting in low production efficiency.
An automatic flip swing string machine is designed, including a frame, flip assembly, transfer assembly and swing string assembly. Through the coordinated work of these components, the automatic flip and positioning of the solar cell string is realized.
The automatic flip and positioning of solar cell strings is realized, and the product production efficiency is improved.
Smart Images

Figure CN111554769B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar cell welding, and in particular to an automatic turning string swinging machine and a solar cell assembly production line. Background Art
[0002] The development of photovoltaic technology has promoted the continuous growth and development of solar cell related industries. At present, human demand for clean energy such as solar energy is also increasing. In the production process of photovoltaic silicon crystal cells, several relatively small unit cells must first be arranged into cell strings, and then several cell strings are arranged in columns and welded to form components. The cell string components are then placed on the glass plate for subsequent process production. Before the cell string components are assembled with the glass plate, the cell strings need to be flipped and then positioned on the glass plate. However, there is currently no equipment of this type that can realize automatic flipping and positioning of cell string components, and the production efficiency is low. Summary of the invention
[0003] The main purpose of the present invention is to provide an automatic flipping and swinging string machine and a solar cell module production line, aiming to realize automatic flipping and positioning of battery string modules and improve the production efficiency of products.
[0004] In order to achieve the above object, the present invention provides an automatic flipping and swinging string machine, comprising:
[0005] The frame is formed with a loading station and a string swinging station distributed in the front and rear directions, and the loading station is used to introduce a glass plate carrying a solar cell string;
[0006] A flip assembly, used for picking up a solar cell string on the glass plate at the loading station and flipping the solar cell string upside down;
[0007] A transfer assembly, used for transferring the glass sheet at the loading station and from which the solar cell string has been removed to the string swinging station; and
[0008] The string swinging assembly is used to pick up the solar cell string after the flipping of the flipping assembly, and transfer and position the solar cell string onto the glass plate at the string swinging station.
[0009] Optionally, the flip assembly includes:
[0010] The flip mounting seat is movably mounted to the frame in the up-down direction and is located at the loading station;
[0011] A turning frame is rotatably mounted on the turning mounting seat along a left-right axis;
[0012] A flip suction cup assembly, provided on the flip frame, for sucking the solar cell string;
[0013] A flip linear drive structure, used to drive the flip mounting seat to move; and
[0014] The flipping and rotating driving structure is used to drive the flip frame to move.
[0015] Optionally, the flip linear drive structure includes a flip linear drive motor and two sprocket transmission structures, the flip linear drive motor has a first output shaft rotatably installed along a front-rear axis, the two sprocket transmission structures are respectively arranged on the left and right sides of the flip mounting seat, each of the sprocket transmission structures includes a driving sprocket and a transmission sprocket distributed in the upper and lower directions, and a transmission chain arranged between the driving sprocket and the transmission sprocket, the transmission sprocket is drivingly connected to the first output shaft, and the driving sprocket is rotatably installed on the frame along an axis extending in the left and right directions, wherein the left and right ends of the flip mounting seat are respectively arranged on the two transmission chains; and / or,
[0016] The flip rotation drive structure comprises a flip rotation drive motor, the base of the flip rotation drive motor is mounted on the flip mounting seat, the flip rotation drive motor has a second output shaft rotatably mounted along the left-right axis, and the second output shaft is driven and connected to one end of the flip frame along the left-right upward direction; and / or,
[0017] The flip assembly further comprises a guide shaft and a guide sleeve which are movably matched with each other, the guide shaft is extended in the up-down direction, one of the guide shaft and the guide sleeve is arranged on the flip mounting seat, and the other is arranged on the frame; and / or,
[0018] The flip suction cup assemblies are provided in two numbers and are respectively arranged on the upper and lower end surfaces of the flip frame.
[0019] Optionally, the swing string assembly includes:
[0020] A sliding seat, movably mounted on the frame in a forward and backward direction;
[0021] A placement seat, movably mounted on the sliding seat in a left-right direction;
[0022] A placement arm, the upper end of which is movably mounted on the placement seat in an up-and-down direction;
[0023] A swing string frame is rotatably mounted on the lower end of the placement arm along an up-down axis;
[0024] A string-swinging suction cup assembly is provided on the string-swinging frame and is used to absorb the solar cell string;
[0025] A first pendulum series linear driving structure is used to drive the sliding seat to move;
[0026] A second pendulum string linear driving structure is used to drive the placement seat to move;
[0027] A third pendulum string linear drive structure is used to drive the placement arm to move; and
[0028] A swing string rotation driving structure is used to drive the swing string frame to move;
[0029] Among them, the loading station and the string swinging station are both within the active travel of the sliding seat.
[0030] Optionally, the first pendulum string linear drive structure includes a first pendulum string linear drive motor, a first pendulum string drive gear and a first pendulum string drive rack, the base of the first pendulum string linear drive motor is arranged on the sliding seat, the first pendulum string linear drive motor has a third output shaft rotatably installed along the vertical axis, the first pendulum string drive gear is arranged on the third output shaft and rotates coaxially with the third output shaft, the first pendulum string drive rack is arranged on the frame, the first pendulum string drive rack is extended in the front-rear direction and is externally meshed with the first pendulum string drive gear; and / or,
[0031] The second pendulum string linear drive structure includes a second pendulum string linear drive motor, a drive screw, a drive slider and a rotation-stopping structure. The base of the second pendulum string linear drive motor is arranged on the sliding seat. The second pendulum string linear drive motor has a fourth output shaft rotatably installed along the left-right axis. The drive screw is extended in the left-right direction. The drive screw is drivingly connected to the fourth output shaft. The drive slider is penetrated by a threaded hole extending in the left-right direction for the drive screw to pass through. The drive slider is fixedly installed on the mounting seat, and the rotation-stopping structure is arranged between the mounting seat and the sliding seat; and / or,
[0032] The third pendulum string linear drive structure includes a third pendulum string linear drive motor, a third pendulum string drive gear and a third pendulum string drive rack. The base of the third pendulum string linear drive motor is arranged on the placement seat. The third pendulum string linear drive motor has a fifth output shaft rotatably installed along the front-back axis. The third pendulum string drive gear is arranged on the fifth output shaft and rotates coaxially with the fifth output shaft. The third pendulum string drive rack is arranged at the upper end of the placement arm. The third pendulum string drive rack is extended in the up-down direction and is externally meshed with the third pendulum string drive gear; and / or,
[0033] The pendulum string rotation drive structure includes a pendulum string rotation drive motor, the base of which is installed at the lower end of the placement arm, and the pendulum string rotation drive motor has a sixth output shaft installed for rotation along the vertical axis, and the sixth output shaft is driven and connected to the upper end of the pendulum string frame.
[0034] Optionally, the transfer component comprises:
[0035] A transfer drive motor, the base of which is mounted on the frame, and the transfer drive motor has a transfer output shaft rotatably mounted along a left-right axis;
[0036] A transfer drive rod is extended in the left and right directions, and the transfer drive rod is drivingly connected to the transfer output shaft;
[0037] A synchronous belt assembly, comprising a driving wheel and a driven wheel arranged at intervals in the front-rear direction, and a synchronous belt arranged between the driving wheel and the driven wheel, wherein the driving wheel is arranged on the transfer drive rod and rotates coaxially with the transfer drive rod, and the driven wheel is rotatably mounted on the frame; and,
[0038] The upper surface of the synchronous belt is used for carrying the glass plate.
[0039] Optionally, the automatic flipping and swinging string machine further includes a positioning component, and the positioning component includes:
[0040] A positioning and clamping cylinder group, comprising a plurality of positioning cylinders provided on the frame and located at the loading station and / or the string swinging station, for circumferentially limiting the glass plate; and,
[0041] The stop cylinder group includes a stop cylinder which is arranged on the frame and located between the loading station and the string swinging station.
[0042] Optionally, the flip assembly includes a flip suction cup assembly for sucking the solar cell string;
[0043] The swing string assembly includes a swing string suction cup assembly for sucking the solar cell string;
[0044] The flip suction cup assembly and / or the swing string suction cup assembly includes a suction cup and a suction cup mounting seat for mounting the suction cup, an air duct connected to the suction cup is formed in the suction cup mounting seat, and the outer side wall of the suction cup mounting seat is provided with a plurality of air suction ports connected to the air duct.
[0045] Optionally, the automatic flipping and swinging machine further comprises a positioning and photographing component, wherein the positioning and photographing component comprises a camera disposed on the frame and located at the swinging station, for positioning the solar cell string for unloading onto the glass plate.
[0046] The present invention also provides a solar cell assembly production line, including an automatic flipping and swinging string machine, the automatic flipping and swinging string machine comprising:
[0047] The frame is formed with a loading station and a string swinging station distributed in the front and rear directions, and the loading station is used to introduce a glass plate carrying a solar cell string;
[0048] A flip assembly, used for picking up a solar cell string on the glass plate at the loading station and flipping the solar cell string upside down;
[0049] A transfer assembly, used for transferring the glass sheet at the loading station and from which the solar cell string has been removed to the string swinging station; and
[0050] The string swinging assembly is used to pick up the solar cell string after the flipping of the flipping assembly, and transfer and position the solar cell string onto the glass plate at the string swinging station.
[0051] In the technical solution provided by the present invention, the solar cell string is loaded to the loading station, the flipping assembly picks up the solar cell string and flips the solar cell string upside down, at this time, the solar cell string is separated from the glass plate, the transfer assembly transfers the empty glass plate to the string swinging station, the string swinging assembly picks up the solar cell string after the flipping of the flipping assembly, and transfers and positions the solar cell string onto the glass plate at the string swinging station, thereby realizing automatic flipping and positioning of the solar cell string and improving the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0053] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment (one angle) of the automatic flipping and swinging string machine provided by the present invention;
[0054] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the automatic flipping and swinging string machine (from another angle);
[0055] Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the flip assembly in FIG.
[0056] Figure 4 for Figure 1 A schematic diagram of the three-dimensional structure of the pendulum string assembly (one angle);
[0057] Figure 5 for Figure 4 A magnified schematic diagram of the local A in the middle;
[0058] Figure 6 for Figure 1 A schematic diagram of the three-dimensional structure of the pendulum string assembly (from another angle);
[0059] Figure 7 for Figure 6 A magnified schematic diagram of the part B in the middle;
[0060] Figure 8 for Figure 1 A schematic diagram of the three-dimensional structure of the pendulum string assembly (another angle);
[0061] Fig. 9 for Figure 8 A magnified schematic diagram of the local C in the middle;
[0062] Fig.10 for Figure 1 A schematic diagram of the three-dimensional structure of the transfer assembly in FIG.
[0063] Fig.11 for Figure 1 Schematic diagram of the three-dimensional structure of the suction cup and the suction cup seat installed.
[0064] Description of Figure Numbers:
[0065]
[0066]
[0067] The realization of the purpose, functional characteristics and excellent effects of the present invention will be further described below in conjunction with specific embodiments and drawings. DETAILED DESCRIPTION
[0068] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0069] It should be noted that if a directional indication is involved in the embodiment of the present invention, the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0070] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0071] The development of photovoltaic technology has promoted the continuous growth and development of solar cell related industries. At present, human demand for clean energy such as solar energy is also increasing. In the production process of photovoltaic silicon crystal cells, several relatively small unit cells must first be arranged into cell strings, and then several cell strings are arranged in columns and welded to form components. The cell string components are then placed on the glass plate for subsequent process production. Before the cell string components are assembled with the glass plate, the cell strings need to be flipped over and then positioned on the glass plate. However, there is currently no equipment of this type that can realize automatic flipping and positioning of cell string components, and the production efficiency is low.
[0072] In view of this, the present invention provides a solar cell module production line, the solar cell module production line includes an automatic flipping and swinging string machine, and any solar cell module production line including the automatic flipping and swinging string machine is included in the protection scope of the present invention, wherein Figures 1 to 11 A schematic diagram of an embodiment of the automatic flipping and swinging skewers machine provided by the present invention.
[0073] See also Figure 1 to Figure 2 The automatic flipping and swinging machine 100 includes a frame 1, a flipping assembly 2, a transfer assembly 3 and a swinging assembly 4. The frame 1 is formed with a loading station 11 and a swinging station 12 distributed along the front and rear directions. The loading station 11 is used to import a glass plate carrying a solar cell string. The flipping assembly 2 is used to pick up the solar cell string on the glass plate at the loading station 11 and flip the solar cell string upside down. The transfer assembly 3 is used to transfer the glass plate at the loading station 11 and the solar cell string has been removed to the swinging station 12. The swinging assembly 4 is used to pick up the solar cell string after the flipping is completed on the flipping assembly 2, and transfer and position the solar cell string to the glass plate at the swinging station 12.
[0074] In the technical solution provided by the present invention, the solar cell string is loaded to the loading station 11, the flipping component 2 picks up the solar cell string and flips the solar cell string upside down. At this time, the solar cell string is separated from the glass plate, and the transfer component 3 transfers the empty glass plate to the string swinging station 12. The string swinging component 4 picks up the solar cell string after the flipping of the flipping component 2, and transfers and positions the solar cell string to the glass plate at the string swinging station 12, thereby realizing automatic flipping and positioning of the solar cell string and improving the production efficiency of the product.
[0075] The flipping assembly 2 picks up the solar cell string on the glass plate and flips the solar cell string upside down. The flipping assembly 2 can be a robot to achieve flipping. In one embodiment, refer to Figure 3 The flip assembly 2 includes a flip mounting seat 21, a flip frame 22, a flip suction cup assembly 23, a flip linear drive structure 24 and a flip rotation drive structure 25. The flip mounting seat 21 is movably mounted to the frame 1 along the up-down direction and is located at the loading station 11. The flip frame 22 is rotatably mounted on the flip mounting seat 21 along the left-right axis. The flip suction cup assembly 23 is arranged on the flip frame 22 for sucking the solar cell string. The flip linear drive structure 24 is used to drive the flip mounting seat 21 to move. The flip rotation drive structure 25 is used to drive the flip frame 22 to move. In this way, the picking, moving and flipping actions of the flip assembly 2 are respectively realized by different structures, which is convenient for realizing the flip assembly 2 to automatically flip the solar cell string. In addition, each action can be controlled separately, which is conducive to the precise adjustment of the operation process.
[0076] The flip linear drive structure 24 is used to drive the flip mounting seat 21 to move. For example, it can be a linear drive structure, such as an oil cylinder, a pneumatic cylinder, etc. In one embodiment, the flip linear drive structure 24 includes a flip linear drive motor 241 and two sprocket transmission structures 242. The flip linear drive motor 241 has a first output shaft rotatably installed along the front-back axis. The two sprocket transmission structures 242 are respectively arranged on the left and right sides of the flip mounting seat 21. Each of the sprocket transmission structures 242 includes a driving sprocket 2421 and a transmission sprocket 2422 distributed in the upper and lower directions, and a transmission sprocket 2421 and a transmission sprocket 2422 are arranged on the driving sprocket 2421 and the ... The transmission chain 2423 between the sprocket 2421 and the transmission sprocket 2422, the transmission sprocket 2422 is driven and connected to the first output shaft, and the driving sprocket 2421 is rotatably installed on the frame 1 along an axis extending in the left and right directions, wherein the left and right ends of the flip mount 21 are respectively arranged on the two transmission chains 2423, and a chain drive method is adopted, and the stroke is controllable, so that the flip suction cup assembly 23 can absorb the solar cell string. In addition, the chain drive method is arranged on the left and right ends of the flip mount 21, so that the synchronization of the activities of the two ends of the flip mount 21 is better.
[0077] In order to improve the stability of the flip mount 21 during the up and down movement, in one embodiment, the flip assembly 2 also includes a guide shaft 261 and a guide sleeve 262 that cooperate with each other, and the guide shaft 261 is extended in the up and down directions. One of the guide shaft 261 and the guide sleeve 262 is arranged on the flip mount 21, and the other is arranged on the frame 1. Through the cooperation between the guide shaft 261 and the guide sleeve 262, the stability of the flip mount 21 during the up and down movement is improved. It is also possible to optionally arrange a plurality of the above-mentioned guide structures between the frame 1 and the flip mount 21 to further improve the stability of the flip mount 21 during the up and down movement.
[0078] The flipping and rotating driving structure 25 is used to drive the flipping frame 22 to move. In one embodiment, the flipping and rotating driving structure 25 includes a flipping and rotating driving motor 251. The base of the flipping and rotating driving motor 251 is installed on the flipping mounting seat 21. The flipping and rotating driving motor 251 has a second output shaft installed to rotate along the left-right axis. Along the left-right and upward direction, the second output shaft drives and connects one end of the flipping frame 22. It should be noted that the flipping and rotating driving motor 251 is not directly connected to the flipping frame 22. A drive connection structure such as a reducer and a coupling is also provided in the middle. The motor drive method is adopted to facilitate automatic control of the flipping operation of the flipping frame 22.
[0079] Taking into account that after the flip frame 22 completes a flipping operation, it does not need to flip back to perform the next flipping operation, in one embodiment, two flipping suction cup assemblies 23 are provided, and are respectively arranged on the upper and lower end surfaces of the flip frame 22. With such a configuration, after each flipping operation is completed, the next flipping operation can be achieved only by the up and down movement of the flip frame 22, thereby improving the operation efficiency.
[0080] It should be noted that the number and position of the flip linear drive structure 24, the flip rotation drive structure 25, the guide structure and the flip suction cup assembly 23 can be set one by one or at the same time.
[0081] The string swinging assembly 4 picks up the solar cell string after the flipping of the flipping assembly 2, and transfers and positions the solar cell string to the glass plate at the string swinging station 12. The string swinging assembly 4 can be a manipulator to realize the transfer and positioning of the solar cell string. In one embodiment, please refer to Figures 4 to 9 The swing string assembly 4 includes a sliding seat 41, a placement seat 42, a placement arm 43, a swing string frame 44, a swing string suction cup assembly 45, a first swing string linear drive structure 46, a second swing string linear drive structure 47, a third swing string linear drive structure 48 and a swing string rotation drive structure 49. The sliding seat 41 is movably mounted on the frame 1 along the front-back direction, the placement seat 42 is movably mounted on the sliding seat 41 along the left-right direction, the upper end of the placement arm 43 is movably mounted on the placement seat 42 along the up-down direction, the swing string frame 44 is rotatably mounted on the lower end of the placement arm 43 along the up-down axis, the swing string suction cup assembly 45 is arranged on the swing string frame 44, and is used to absorb the solar cell string, and the first swing string linear drive The structure 46 is used to drive the sliding seat 41 to move, the second pendulum string linear driving structure 47 is used to drive the placement seat 42 to move, the third pendulum string linear driving structure 48 is used to drive the placement arm 43 to move, and the pendulum string rotation driving structure 49 is used to drive the pendulum string frame 44 to move, wherein the loading station 11 and the pendulum string station 12 are both in the moving stroke of the sliding seat 41. In this way, the spatial position movement and rotation of the pendulum string suction cup assembly 45 are respectively realized by different structures, which facilitates the automatic pendulum operation of the pendulum string suction cup assembly 45 on the solar cell string. In addition, each action can be controlled separately, which is conducive to the precise adjustment of the operation process.
[0082] The first pendulum series linear drive structure 46 is used to drive the sliding seat 41 to move. For example, it can be a linear drive structure, such as an oil cylinder, a gas cylinder, etc. In one embodiment, please refer to Figure 6 to Figure 7The first pendulum string linear drive structure 46 includes a first pendulum string linear drive motor 461, a first pendulum string drive gear 462 and a first pendulum string drive rack 463. The base of the first pendulum string linear drive motor 461 is arranged on the sliding seat 41. The first pendulum string linear drive motor 461 has a third output shaft rotatably installed along the up and down axis. The first pendulum string drive gear 462 is arranged on the third output shaft and rotates coaxially with the third output shaft. The first pendulum string drive rack 463 is arranged on the frame 1. The first pendulum string drive rack 463 extends along the front and back directions and is externally meshed with the first pendulum string drive gear 462. Through the drive mode of the gear rack, it is convenient to accurately control the active stroke of the sliding seat 41, and it is convenient to position the solar cell string during the pendulum string operation.
[0083] The second pendulum string linear drive structure 47 is used to drive the placement seat 42 to move. For example, it can be a linear drive structure, such as an oil cylinder, a gas cylinder, etc. In one embodiment, please refer to Figures 4 to 5 The second pendulum string linear drive structure 47 includes a second pendulum string linear drive motor 471, a drive screw 472, a drive slider 473 and a stop structure 474. The base of the second pendulum string linear drive motor 471 is arranged on the sliding seat 41. The second pendulum string linear drive motor 471 has a fourth output shaft rotatably installed along the left-right axis. The drive screw 472 is extended along the left-right direction. The drive screw 472 is driven to connect the fourth output shaft. The drive slider 473 is penetrated by a threaded hole extending in the left-right direction for the drive screw 472 to pass through. The drive slider 473 is fixedly installed on the mounting seat 42. The stop structure 474 is arranged between the mounting seat 42 and the sliding seat 41. Through the coordinated driving mode of the nut and the screw, it is convenient to accurately control the movable stroke of the mounting seat 42, so as to facilitate the positioning of the solar cell string during the pendulum string operation.
[0084] The third pendulum series linear drive structure 48 is used to drive the placement arm 43 to move. For example, it can be a linear drive structure, such as an oil cylinder, a gas cylinder, etc. In one embodiment, please refer to Figures 8 to 9The third pendulum string linear drive structure 48 includes a third pendulum string linear drive motor 481, a third pendulum string drive gear 482 and a third pendulum string drive rack 483. The base of the third pendulum string linear drive motor 481 is arranged on the placement seat 42. The third pendulum string linear drive motor 481 has a fifth output shaft rotatably installed along the front-to-back axis. The third pendulum string drive gear 482 is arranged on the fifth output shaft and rotates coaxially with the fifth output shaft. The third pendulum string drive rack 483 is arranged at the upper end of the placement arm 43. The third pendulum string drive rack 483 extends in the up and down directions and is externally meshed with the third pendulum string drive gear 482. Through the drive mode of the gear rack, it is convenient to accurately control the active stroke of the placement arm 43, and it is convenient to position the solar cell string during the pendulum string operation.
[0085] The swing string rotation driving structure 49 is used to drive the swing string frame 44 to move. In one embodiment, the swing string rotation driving structure 49 includes a swing string rotation driving motor 491. The base of the swing string rotation driving motor 491 is installed at the lower end of the placement arm 43. The swing string rotation driving motor 491 has a sixth output shaft installed for rotation along the up and down axis. The sixth output shaft is driven and connected to the upper end of the swing string frame 44. It should be noted that the swing string rotation driving motor 491 is not directly connected to the swing string frame 44. A drive connection structure such as a reducer and a coupling is also provided in the middle. The motor drive method is adopted to facilitate automatic control of the swing string operation of the swing string frame 44.
[0086] It should be noted that the above-mentioned specific structural forms of the first pendulum string linear drive structure 46, the second pendulum string linear drive structure 47, the third pendulum string linear drive structure 48 and the pendulum string rotational drive structure 49 can be set one by one or at the same time.
[0087] The transfer assembly 3 is used to transfer the glass plate at the loading station 11 from which the solar cell string has been removed to the string swinging station 12. The transfer assembly 3 can be a transmission form such as a conveyor belt. In one embodiment, refer to Fig.10The transfer assembly 3 includes a transfer drive motor 31, a transfer drive rod 32 and a synchronous belt assembly 33. The base of the transfer drive motor 31 is installed on the frame 1. The transfer drive motor 31 has a transfer output shaft rotatably installed along the left-right axis. The transfer drive rod 32 is extended in the left-right direction. The transfer drive rod 32 is drivingly connected to the transfer output shaft. The synchronous belt assembly 33 includes a driving wheel 331 and a driven wheel 332 spaced apart in the front-back direction, and a synchronous belt 333 arranged between the driving wheel 331 and the driven wheel 332. The driving wheel 331 is arranged on the transfer drive rod 32 and rotates coaxially with the transfer drive rod 32. The driven wheel 332 is rotatably installed on the frame 1. The upper surface of the synchronous belt 333 is used to carry the glass plate. In this way, the glass plate is supported by the small-plane synchronous belt 333. The structure is simple and the transmission of the glass plate is convenient.
[0088] When the glass sheet is at the loading station 11 or the stringing station 12, it is necessary to position the glass sheet. At the same time, in order to ensure that the glass sheets between the two stations do not interfere with each other, a stop structure is also required to separate them. Specifically, in one embodiment, please continue to refer to Fig.10 The automatic flipping and swinging machine 100 also includes a positioning component 5, and the positioning component 5 includes a positioning and clamping cylinder group and a stop cylinder 52 group. The positioning and clamping cylinder group includes a plurality of positioning cylinders 51 arranged on the frame 1 and located at the loading station 11 and / or the swinging station 12, which are used to circumferentially limit the glass plate. The stop cylinder 52 group includes a stop cylinder 52 arranged on the frame 1 and located between the loading station 11 and the swinging station 12. Such an arrangement realizes the positioning of the glass plate on the loading station 11 or the swinging station 12, and enables the glass plate to flow in an orderly manner between the two stations, which has a better effect.
[0089] In the embodiment of the present invention, both the flip suction cup assembly 23 and the swing string suction cup assembly 45 use the negative pressure of the suction cup 61 to pick up the solar cell string. In order to improve the stability of the solar cell string during the circulation process, in one embodiment, refer to Fig.11 The flip suction cup assembly 23 and / or the swing string suction cup assembly 45 include a suction cup 61 and a suction cup mounting seat 62 for mounting the suction cup 61, an air passage connected to the suction cup 61 is formed in the suction cup mounting seat 62, and the outer wall of the suction cup mounting seat 62 is provided with a plurality of air intake ports 63 connected to the air passage, any one of the air intake ports 63 can generate negative pressure in the suction cup 61 alone, so that when one of the air intake ports 63 is blocked, the other air intake port 63 can replenish the negative pressure in time, so that the solar cell string can be firmly adsorbed, thereby improving the stability of the solar cell string during the circulation process.
[0090] In addition, it should be noted that the suction cup 61 on the string swinging suction cup assembly 45 can be partially controlled. For example, part of the solar cell string can be placed on the glass plate first, and then the other part of the solar cell string can be adjusted so that the solar cell strings of the above parts can be better positioned on the glass plate. During the position adjustment process of the solar cell string, an auxiliary positioning camera assembly 7 is required to take pictures. In one embodiment, the automatic flipping string swinging machine 100 also includes a positioning camera assembly 7. The positioning camera assembly 7 includes a camera disposed on the frame 1 and located at the string swinging station 12, which is used to position the solar cell string on the glass plate. This arrangement facilitates the accurate positioning of the solar cell string on the glass plate.
[0091] In one embodiment, for example, the solar cell assembly includes 6 strings of solar cell strings, and the flipping assembly 2 is used to simultaneously grasp and flip the 6 strings of solar cell strings. After the flipping is completed, the swinging assembly 4 is used to first swing and position 3 strings of solar cell strings, and after the positions are adjusted, the swinging and positioning of the other 3 strings of solar cell strings are achieved, so that the above-mentioned 6 strings of solar cell strings are accurately positioned relative to each other and also accurately positioned relative to the glass plate.
[0092] The above descriptions are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure made using the contents of the present invention's specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic flipping and swinging string machine, used in a solar cell module production line, characterized in that: The automatic flipping string swinging machine comprises: The frame is formed with a loading station and a string swinging station distributed in the front and rear directions, and the loading station is used to introduce a glass plate carrying a solar cell string; A turning assembly, used for picking up a solar cell string on the glass plate at the loading station and turning the solar cell string upside down; A transfer assembly, used for transferring the glass sheet at the loading station and from which the solar cell string has been removed to the string swinging station; and A string swinging assembly is used to pick up the solar cell string after the flipping of the flipping assembly, and transfer and position the solar cell string onto the glass plate at the string swinging station; The flip assembly comprises: The mounting seat is turned over and movably mounted to the frame in the up-down direction and is located at the loading station; A turning frame is rotatably mounted on the turning mounting seat along a left-right axis; A flip suction cup assembly, provided on the flip frame, for sucking the solar cell string; A flip linear drive structure, used to drive the flip mounting seat to move; and A flipping and rotating driving structure, used to drive the flip frame to move; The swing string assembly comprises: A sliding seat, movably mounted on the frame in a forward and backward direction; A placement seat, movably mounted on the sliding seat in a left-right direction; A placement arm, the upper end of which is movably mounted on the placement seat in an up-and-down direction; A swing string frame is rotatably mounted on the lower end of the placement arm along an up-down axis; A string-swinging suction cup assembly is provided on the string-swinging frame and is used to absorb the solar cell string; A first pendulum series linear driving structure is used to drive the sliding seat to move; A second pendulum string linear driving structure is used to drive the placement seat to move; A third pendulum string linear drive structure is used to drive the placement arm to move; and A swing string rotation driving structure is used to drive the swing string frame to move; Wherein, the loading station and the string swinging station are both within the active travel of the sliding seat; The transfer assembly comprises: A transfer drive motor, the base of which is mounted on the frame, and the transfer drive motor has a transfer output shaft rotatably mounted along a left-right axis; A transfer drive rod is extended in the left and right directions, and the transfer drive rod is drivingly connected to the transfer output shaft; A synchronous belt assembly, comprising a driving wheel and a driven wheel arranged at intervals in the front-rear direction, and a synchronous belt arranged between the driving wheel and the driven wheel, wherein the driving wheel is arranged on the transfer drive rod and rotates coaxially with the transfer drive rod, and the driven wheel is rotatably mounted on the frame; and, The upper surface of the synchronous belt is used for carrying the glass plate.
2. The automatic flipping and swinging skewers machine according to claim 1, characterized in that: The flip linear drive structure comprises a flip linear drive motor and two sprocket transmission structures, the flip linear drive motor has a first output shaft rotatably mounted along a front-rear axis, the two sprocket transmission structures are respectively arranged on the left and right sides of the flip mounting seat, each of the sprocket transmission structures comprises a driving sprocket and a transmission sprocket distributed in the upper and lower directions, and a transmission chain arranged between the driving sprocket and the transmission sprocket, the transmission sprocket is drivingly connected to the first output shaft, and the driving sprocket is rotatably mounted on the frame along an axis extending in the left and right directions, wherein the left and right ends of the flip mounting seat are respectively arranged on the two transmission chains; and / or, The flip rotation drive structure comprises a flip rotation drive motor, the base of the flip rotation drive motor is mounted on the flip mounting seat, the flip rotation drive motor has a second output shaft rotatably mounted along the left-right axis, and the second output shaft is driven and connected to one end of the flip frame along the left-right upward direction; and / or, The flip assembly further comprises a guide shaft and a guide sleeve which are movably matched with each other, the guide shaft is extended in the up-down direction, one of the guide shaft and the guide sleeve is arranged on the flip mounting seat, and the other is arranged on the frame; and / or, The flip suction cup assemblies are provided in two numbers and are respectively arranged on the upper and lower end surfaces of the flip frame.
3. The automatic flipping and swinging skewers machine according to claim 1, characterized in that: The first pendulum series linear drive structure comprises a first pendulum series linear drive motor, a first pendulum series drive gear and a first pendulum series drive rack. The base of the first pendulum series linear drive motor is arranged on the sliding seat. The first pendulum series linear drive motor has a third output shaft rotatably mounted along an up-down axis. The first pendulum series drive gear is arranged on the third output shaft and rotates coaxially with the third output shaft. The first pendulum series drive rack is arranged on the frame. The first pendulum series drive rack is extended in the front-back direction and is externally meshed with the first pendulum series drive gear. and / or, The second pendulum string linear drive structure includes a second pendulum string linear drive motor, a drive screw, a drive slider and a rotation-stopping structure. The base of the second pendulum string linear drive motor is arranged on the sliding seat. The second pendulum string linear drive motor has a fourth output shaft rotatably installed along the left-right axis. The drive screw is extended in the left-right direction. The drive screw is drivingly connected to the fourth output shaft. The drive slider is penetrated by a threaded hole extending in the left-right direction for the drive screw to pass through. The drive slider is fixedly installed on the mounting seat, and the rotation-stopping structure is arranged between the mounting seat and the sliding seat; and / or, The third pendulum string linear drive structure includes a third pendulum string linear drive motor, a third pendulum string drive gear and a third pendulum string drive rack. The base of the third pendulum string linear drive motor is arranged on the placement seat. The third pendulum string linear drive motor has a fifth output shaft rotatably installed along the front-back axis. The third pendulum string drive gear is arranged on the fifth output shaft and rotates coaxially with the fifth output shaft. The third pendulum string drive rack is arranged at the upper end of the placement arm. The third pendulum string drive rack is extended in the up-down direction and is externally meshed with the third pendulum string drive gear; and / or, The pendulum string rotation drive structure includes a pendulum string rotation drive motor, the base of which is installed at the lower end of the placement arm, and the pendulum string rotation drive motor has a sixth output shaft installed to rotate along the vertical axis, and the sixth output shaft is driven and connected to the upper end of the pendulum string frame.
4. The automatic flipping and swinging skewers machine according to claim 1, characterized in that: The automatic flipping string swinging machine also includes a positioning component, and the positioning component includes: A positioning and clamping cylinder group, comprising a plurality of positioning cylinders provided on the frame and located at the loading station and / or the string swinging station, for circumferentially limiting the glass plate; and, The stop cylinder group includes a stop cylinder which is arranged on the frame and located between the loading station and the string swinging station.
5. The automatic flipping and swinging skewers machine according to claim 1, characterized in that: The flip assembly includes a flip suction cup assembly for sucking the solar cell string; The swing string assembly includes a swing string suction cup assembly for sucking the solar cell string; The flip suction cup assembly and / or the swing string suction cup assembly includes a suction cup and a suction cup mounting seat for mounting the suction cup, an air duct connected to the suction cup is formed in the suction cup mounting seat, and the outer side wall of the suction cup mounting seat is provided with a plurality of air suction ports connected to the air duct.
6. The automatic flipping and swinging skewers machine according to claim 1, characterized in that: The automatic flipping string swinging machine also includes a positioning and photographing component, which includes a camera arranged on the frame and located at the string swinging station, for positioning and unloading the solar cell string onto the glass plate.
7. A solar cell module production line, characterized in that: It comprises the automatic flipping and swinging string machine as described in any one of claims 1 to 6.
Citation Information
Patent Citations
Automatic overturning and stringing machine and solar cell module production line
CN212380430U