A fully automatic relay debugging device
The mechanized design of the fully automatic relay debugging equipment solves the problems of low accuracy and efficiency of existing equipment, and achieves efficient and accurate relay debugging.
Patent Information
- Application Number
- CN202010519580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-09
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2040-06-09
AI Technical Summary
Existing relay debugging equipment suffers from low accuracy and low production efficiency.
A fully automatic relay debugging device was designed, including a working platform, a transmission unit, a debugging machine, a handling mechanism, a relay transmission mechanism, and a regulating mechanism. The automated debugging of relays is achieved through mechanized design.
It improves the debugging accuracy and production efficiency of relays, enables multi-station parallel operation, and enhances production efficiency.
Smart Images

Figure CN111584302B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of relay debugging equipment, and more particularly to a fully automatic relay debugging equipment. Background Technology
[0002] A relay is an electronic control device that plays a role in automatic adjustment, safety protection, and circuit switching in circuits. It is widely used in devices for power protection, automation, motion, remote control, measurement, and communication. When manufacturing relays, the contact points of the armature and moving spring need to be manually adjusted. However, due to the low precision of manual adjustment and low production efficiency, the precision of the product is also low.
[0003] Therefore, a relay debugging device is needed to replace manual debugging and address the problems associated with manual debugging. Summary of the Invention
[0004] I. Technical problems to be solved
[0005] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a fully automatic relay debugging device, thereby solving the problems of low debugging accuracy and low production efficiency in existing relays.
[0006] II. Technical Solution
[0007] To solve the above-mentioned technical problems, the present invention provides a fully automatic relay debugging device, comprising: a working platform, the working platform being rectangular, with the width direction being the debugging station; and one or two debugging machines being provided in the width direction, the debugging machines being used to debug the mechanical parameters of the relay;
[0008] The work platform is also equipped with a transmission section, which carries several relay carrier molds. The relay carrier molds are used to carry relays, and the transmission section is used to transmit the relay carrier molds carrying relays to the debugging machine so that the debugging machine can debug the relays.
[0009] The debugging machine includes a debugging mechanism, a transport mechanism, a relay transmission mechanism, a relay conditioning mechanism, and a relay storage disk;
[0010] The adjustment mechanism is used to press the armature of the relay to make the relay reach the predetermined parameters, and the transport mechanism is used to transport the relay to the relay transfer mechanism.
[0011] The relay organizing mechanism is used to arrange the relays on the relay conveying mechanism and then convey them to the relay storage disk.
[0012] The transmission section includes a first mold transmission belt mechanism, a second mold transmission belt mechanism, a third mold transmission belt mechanism, and a fourth mold transmission belt mechanism.
[0013] The first mold conveyor belt mechanism, the second mold conveyor belt mechanism, the third mold conveyor belt mechanism, and the fourth mold conveyor belt mechanism are all installed on the working platform, and the first mold conveyor belt mechanism, the second mold conveyor belt mechanism, the third mold conveyor belt mechanism, and the fourth mold conveyor belt mechanism are arranged in a rectangle on the working platform.
[0014] The debugging mechanism includes a positioning cylinder, a positioning rod, a relay fixing rod, a relay fixing rod drive cylinder, a debugging rod, a debugging rod drive motor, a debugging rod transmission device, and a debugging mounting frame.
[0015] The debugging mounting bracket is fixed to the work platform;
[0016] The positioning rod is fixed to the positioning cylinder, which is used to drive the positioning rod to position the relay-bearing mold.
[0017] The relay fixing rod is fixed to the relay fixing rod drive cylinder, which is used to drive the relay fixing rod to fix the relay in the relay carrier mold;
[0018] The test rod drive motor is mounted on the test mounting bracket, the test rod transmission device is mounted on the test rod drive motor, and the test rod is mounted on the test rod transmission device. The test rod transmission device is used to convert the rotational motion of the test rod drive motor into linear motion so that the test rod can press against the armature of the relay.
[0019] The handling mechanism includes grippers, gripper drive cylinders, longitudinal drive cylinders, transverse drive cylinders, and handling mounting frames.
[0020] The gripper is mounted on the gripper drive cylinder, which is used to drive the gripper to clamp the relay on the relay-carrying mold.
[0021] The gripper drive cylinder is mounted on the longitudinal drive cylinder, and the longitudinal drive cylinder is used to drive the gripper drive cylinder to move longitudinally.
[0022] The longitudinal drive cylinder is mounted on the transverse drive cylinder, and the transverse drive cylinder is used to drive the longitudinal drive cylinder to move laterally.
[0023] The transverse drive cylinder is fixed to the transport and mounting frame, which is fixed to the work platform.
[0024] The relay transmission mechanism includes a conveyor belt, a conveyor belt drive motor, and a transmission support.
[0025] The conveyor support is fixed to the work platform, and the conveyor belt and conveyor belt drive motor are both mounted on the conveyor support.
[0026] The conveyor belt drive motor is used to drive the conveyor belt, enabling it to complete the relay transmission operation.
[0027] The relay regulating mechanism includes a push cylinder, a push bar, a regulating cylinder, and a regulating bar.
[0028] The push cylinder is fixed on the first side of the conveyor support, the push bar is installed on the push cylinder and the push bar is located on the first side of the conveyor support. The push cylinder is used to push the push bar so that the relays on the conveyor belt are pushed into the relay storage tray by the push bar.
[0029] The alignment cylinder is mounted on the pusher, the alignment row is mounted on the alignment cylinder, and the alignment row is located on the second side of the conveyor support.
[0030] The second mold conveyor belt mechanism and the fourth mold conveyor belt mechanism each include a first conveyor support, a conveyor belt, a conveyor belt drive motor, a first mold pushing cylinder, and a first mold pushing block;
[0031] The first transmission bracket is fixed on the working platform, and the transmission belt and the transmission belt drive motor are both mounted on the first transmission bracket, with the transmission belt drive motor used to drive the transmission belt.
[0032] The first mold pushing cylinder is fixed to the first end of the first transmission bracket, and the first mold pushing block is installed on the first mold pushing cylinder. The first mold pushing cylinder is used to drive the first mold pushing block to push the relay to carry the mold.
[0033] The first mold conveyor belt mechanism and the third mold conveyor belt mechanism both include a second conveyor support, a second mold pushing cylinder, and a second mold pushing block;
[0034] The second transmission bracket is provided with a slide groove for the relay-carrying mold to slide. The second mold pushing cylinder is fixed at the first end of the second transmission bracket. The second mold pushing block is installed on the second mold pushing cylinder. The second mold pushing cylinder is used to drive the second mold pushing block to push the relay-carrying mold to slide in the slide groove.
[0035] The relay bearing mold is provided with positioning holes.
[0036] III. Beneficial Effects of the Invention
[0037] Compared with the prior art, the fully automatic relay debugging device of the present invention has the following beneficial effects:
[0038] (1) Through fully automated mechanized design, the relay has higher debugging efficiency and debugging accuracy;
[0039] (2) By setting up two debugging stations on one device, the relay debugging equipment has higher production efficiency.
[0040] (3) The design of four transmission mechanisms enables the relay debugging equipment to be set up with two manual workstations and two debugging machine workstations. Attached Figure Description
[0041] Figure 1 This is an overall structural diagram of the fully automatic relay debugging device of the present invention;
[0042] Figure 2 This is a structural diagram of the debugging machine of the fully automatic relay debugging equipment of the present invention;
[0043] Figure 3 This is a structural diagram of the debugging mechanism of the fully automatic relay debugging device of the present invention;
[0044] Figure 4 A partial structural diagram A of the debugging mechanism of the fully automatic relay debugging device of the present invention;
[0045] Figure 5 This is a partial structural diagram B of the debugging mechanism of the fully automatic relay debugging device of the present invention;
[0046] Figure 6 This is a structural diagram of the relay bearing mold of the fully automatic relay debugging equipment of the present invention;
[0047] Figure 7 This is a structural diagram of the handling mechanism of the fully automatic relay debugging equipment of the present invention;
[0048] Figure 8 This is a structural diagram of the relay transmission mechanism and relay alignment mechanism of the fully automatic relay debugging equipment of the present invention;
[0049] Figure 9 This is a structural diagram of the transmission section of the fully automatic relay debugging device of the present invention;
[0050] Figure 10 This is a structural diagram of the second mold conveyor belt mechanism or the fourth mold conveyor belt mechanism of the fully automatic relay debugging equipment of the present invention;
[0051] Figure 11 This is a structural diagram of the first mold conveyor belt mechanism or the third mold conveyor belt mechanism of the fully automatic relay debugging equipment of the present invention;
[0052] Figure 12 This is a structural diagram of the second transmission bracket of the fully automatic relay debugging device of the present invention;
[0053] Figure 13 This is a partially enlarged view of the transmission section of the fully automatic relay debugging device of the present invention;
[0054] Figure 14 This is an overall structural diagram of Embodiment 2 of the fully automatic relay debugging equipment of the present invention;
[0055] In the diagram: 1 is the working platform; 2 is the debugging machine; 3 is the transmission unit; 4 is the relay bearing mold; 21 is the debugging mechanism; 22 is the handling mechanism; 23 is the relay transmission mechanism; 24 is the relay straightening mechanism; 25 is the relay storage tray; 31 is the first mold transmission belt mechanism; 32 is the second mold transmission belt mechanism; 33 is the third mold transmission belt mechanism; 34 is the fourth mold transmission belt mechanism; 41 is the positioning hole; 211 is the positioning cylinder; 212 is the positioning rod; 213 is the relay fixing rod; 214 is the relay fixing rod drive cylinder; 215 is the debugging rod; 216 is the debugging rod drive motor; 217 is the debugging rod transmission device; 218 is the debugging mounting plate. Mounting rack; 221 gripper; 222 gripper drive cylinder; 223 longitudinal drive cylinder; 224 transverse drive cylinder; 225 handling and mounting rack; 231 conveyor belt; 232 conveyor belt drive motor; 233 conveyor support; 234 stop block; 241 push cylinder; 242 push row; 243 alignment cylinder; 244 alignment row; 301 first transmission support; 302 conveyor belt; 303 conveyor belt drive motor; 304 first mold push cylinder; 305 first mold push block; 331 second transmission support; 332 second mold push cylinder; 333 second mold push block; 334 chute. Detailed Implementation
[0056] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0057] Example 1:
[0058] The structure of the fully automatic relay debugging device in this embodiment is as follows: Figures 1 to 13 The diagram shows: a work platform 1, which is a rectangular tabletop. The two sides along the length of the work platform 1 are manual workstations, and the two sides along the width are debugging workstations.
[0059] The debugging station is equipped with a debugging machine 2, which is used to debug the mechanical parameters of the relay;
[0060] The work platform 1 is also equipped with a transmission unit 3, which carries several relay carrier molds 4. The operators at the manual work station place the assembled relays into the relay carrier molds 4, and the transmission unit 3 transmits them to the debugging machine 2 for debugging.
[0061] The transmission unit 3 includes a first mold transmission belt mechanism 31, a second mold transmission belt mechanism 32, a third mold transmission belt mechanism 33, and a fourth mold transmission belt mechanism 34;
[0062] The first mold conveyor belt mechanism 31, the second mold conveyor belt mechanism 32, the third mold conveyor belt mechanism 33, and the fourth mold conveyor belt mechanism 34 are all mounted on the work platform 1, and are arranged in a rectangular shape on the work platform 1.
[0063] The first mold conveyor belt mechanism 31, the second mold conveyor belt mechanism 32, the third mold conveyor belt mechanism 33, and the fourth mold conveyor belt mechanism 34 are connected end to end. The two ends of the second mold conveyor belt mechanism 32 and the fourth mold conveyor belt mechanism 34 are connected to the sides of the first mold conveyor belt mechanism 31 and the third mold conveyor belt mechanism 33 to form a rotating body. The relay-carrying mold 4 moves cyclically on the transmission section 3 in the order of the first mold conveyor belt mechanism 31, the second mold conveyor belt mechanism 32, the third mold conveyor belt mechanism 33, and the fourth mold conveyor belt mechanism 34.
[0064] Both the second mold conveyor belt mechanism 32 and the fourth mold conveyor belt mechanism 34 include a first conveyor support 301, a conveyor belt 302, a conveyor belt drive motor 303, a first mold pushing cylinder 304, and a first mold pushing block 305;
[0065] The first transmission bracket 301 is fixed on the working platform 1. The transmission belt 302 and the transmission belt drive motor 303 are both mounted on the first transmission bracket 301, and the transmission belt drive motor 303 is used to drive the transmission belt 302.
[0066] The first mold pushing cylinder 304 is fixed to the first end of the first transmission bracket 301, and the first mold pushing block 305 is installed on the first mold pushing cylinder 304. The first mold pushing cylinder 304 is used to drive the first mold pushing block 305 to push the relay to carry the mold 4.
[0067] Both the first mold conveyor belt mechanism 31 and the third mold conveyor belt mechanism 33 include a second conveyor bracket 331, a second mold pushing cylinder 332, and a second mold pushing block 333;
[0068] The second transmission bracket 331 is provided with a slide groove 334 for the relay carrier mold 4 to slide. The second mold pushing cylinder 332 is fixed at the first end of the second transmission bracket 331. The second mold pushing block 333 is installed on the second mold pushing cylinder 332. The second mold pushing cylinder 332 is used to drive the second mold pushing block 333 to push the relay carrier mold 4 to slide in the slide groove 334.
[0069] The working process of transmission unit 3 is as follows:
[0070] 1. Several relay-carrying molds 4 are pre-placed on the first mold conveyor belt mechanism 31, the second mold conveyor belt mechanism 32, the third mold conveyor belt mechanism 33, and the fourth mold conveyor belt mechanism 34;
[0071] 2. The first mold conveyor belt mechanism 31, the second mold conveyor belt mechanism 32, the third mold conveyor belt mechanism 33, and the fourth mold conveyor belt mechanism 34 are started simultaneously;
[0072] 3. The second mold pushing cylinder 332 of the first mold conveyor belt mechanism 31 drives the second mold pushing block 333 to push the relay-carrying mold 4 at the first end of the first mold conveyor belt mechanism 31 toward the second end of the first mold conveyor belt mechanism 31 to a position of relay-carrying mold 4;
[0073] 4. The first mold pushing cylinder 304 of the second mold conveyor belt mechanism 32 drives the first mold pushing block 305 to push the relay bearing mold 4 at the second end of the first mold conveyor belt mechanism 31 onto the conveyor belt 302 of the second mold conveyor belt mechanism 32. The conveyor belt 302 of the second mold conveyor belt mechanism 32 then transmits the relay bearing mold 4 on the conveyor belt 302 toward the second end of the second mold conveyor belt mechanism 32 by one position of the relay bearing mold 4.
[0074] 5. The second mold pushing cylinder 332 of the third mold conveyor belt mechanism 33 drives the second mold pushing block 333 to push the relay-carrying mold 4 at the first end of the third mold conveyor belt mechanism 33 towards the second end of the third mold conveyor belt mechanism 33 by one position of the relay-carrying mold 4;
[0075] 6. The first mold pushing cylinder 304 of the fourth mold conveyor belt mechanism 34 drives the first mold pushing block 305 to push the relay carrying mold 4 at the second end of the third mold conveyor belt mechanism 33 onto the conveyor belt 302 of the fourth mold conveyor belt mechanism 34. The conveyor belt 302 of the fourth mold conveyor belt mechanism 34 then transfers the relay carrying mold 4 on the conveyor belt 302 toward the second end of the fourth mold conveyor belt mechanism 34 by one position of the relay carrying mold 4.
[0076] 7. Steps 3 to 6 above are performed simultaneously, so that the relay-carrying mold 4 at the second end of each mold transmission mechanism will simultaneously enter the first end of the next mold transmission mechanism, so that the relay-carrying mold 4 can move cyclically on the first mold transmission belt mechanism 31, the second mold transmission belt mechanism 32, the third mold transmission belt mechanism 33 and the fourth mold transmission belt mechanism 34.
[0077] The debugging machine 2 is installed at the position of the third mold conveyor belt mechanism 33 to debug the relays carried in the relay carrier mold 4 on the third mold conveyor belt mechanism 33 and remove the relay carrier mold 4 from the relay carrier mold 4.
[0078] The debugging machine 2 includes a debugging mechanism 21, a transport mechanism 22, a relay transmission mechanism 23, a relay straightening mechanism 24, and a relay storage disk 25;
[0079] The debugging mechanism 21 includes a positioning cylinder 211, a positioning rod 212, a relay fixing rod 213, a relay fixing rod drive cylinder 214, a debugging rod 215, a debugging rod drive motor 216, a debugging rod transmission device 217, and a debugging mounting bracket 218.
[0080] The debugging mounting bracket 218 is fixed on the work platform 1;
[0081] The relay carrier mold 4 is provided with a positioning hole 41. The positioning rod 212 is fixed to the positioning cylinder 211. The positioning cylinder 211 is used to drive the positioning rod 212 into the positioning hole 41 on the relay carrier mold 4 to achieve the positioning effect of the relay carrier mold 4.
[0082] The relay fixing rod 213 is fixed on the relay fixing rod driving cylinder 214. The relay fixing rod driving cylinder 214 is used to drive the relay fixing rod 213 to fix the relay in the relay bearing mold 4.
[0083] The debugging rod drive motor 216 is mounted on the debugging mounting bracket 218, the debugging rod transmission device 217 is mounted on the debugging rod drive motor 216, and the debugging rod 215 is mounted on the debugging rod transmission device 217. The debugging rod transmission device 217 is used to convert the rotational motion of the debugging rod drive motor 216 into linear motion to drive the debugging rod 215 to press the armature of the relay, so as to complete the debugging work.
[0084] The adjustment rod transmission device 217 is a screw and screw nut structure. The screw is fixed on the adjustment rod drive motor 216, and the screw nut is fixed on the adjustment rod 215. When the screw rotates, the screw nut converts the rotational power into linear power.
[0085] The working process of the debugging mechanism 21 is as follows:
[0086] When the third mold conveyor belt mechanism 33 transports the relay carrier mold 4 to the debugging position, the transmission unit 3 pauses operation, and the positioning cylinder 211 drives the positioning rod 212 to insert into the positioning hole 41; the relay fixing rod driving cylinder 214 drives the relay fixing rod 213 to fix the relay in the relay carrier mold 4 at the debugging position; the debugging rod driving motor 216 drives the debugging rod 215 to descend and squeeze the armature on the relay, causing the armature to deform. When the armature is deformed to the predetermined parameters, the debugging is completed, and the debugging mechanism 21 returns to the initial position, ready to debug the next relay; the transmission unit 3 starts and moves to the position of one relay carrier mold 4; the debugged relay enters the next station, and the debugging mechanism 21 enters an un-debugged relay. The debugging mechanism 21 repeats the above process to realize the continuous debugging of the relay.
[0087] The conveying mechanism 22 is used to move the relays that have been adjusted by the adjustment mechanism 21 to the relay conveying mechanism 23;
[0088] The handling mechanism 22 includes a gripper 221, a gripper drive cylinder 222, a longitudinal drive cylinder 223, a transverse drive cylinder 224, and a handling mounting frame 225;
[0089] The gripper 221 is mounted on the gripper drive cylinder 222, which is used to drive the gripper 221 to clamp the relay on the relay carrier mold 4.
[0090] The gripper drive cylinder 222 is mounted on the longitudinal drive cylinder 223, and the longitudinal drive cylinder 223 is used to drive the gripper drive cylinder 222 to move longitudinally.
[0091] The longitudinal drive cylinder 223 is mounted on the transverse drive cylinder 224, and the transverse drive cylinder 224 is used to drive the longitudinal drive cylinder 223 to move laterally.
[0092] The transverse drive cylinder 224 is fixed on the transport mounting frame 225, and the transport mounting frame 225 is fixed on the work platform 1;
[0093] The working process of the handling mechanism 22 is as follows:
[0094] When the third mold conveyor belt mechanism 33 transports the relay carrier mold 4 to the transport position, the longitudinal drive cylinder 223 drives the gripper drive cylinder 222 to move downward, so that the gripper 221 is located on both sides of the adjusted relay. The gripper drive cylinder 222 drives the gripper 221 to clamp the adjusted relay. The longitudinal drive cylinder 223 drives the gripper drive cylinder 222 to move upward. The transverse drive cylinder 224 drives the longitudinal drive cylinder 223 to move to one side, so that the adjusted relay is located above the conveyor mechanism 23. The longitudinal drive cylinder 223 drives the gripper drive cylinder 222 to move downward. The gripper drive cylinder 222 drives the gripper 221 to release the adjusted relay. The relay enters the conveyor mechanism 23. The transport mechanism 22 completes the transport work and returns to the initial position to prepare for the next relay transport work. The transmission unit 3 starts and transports the relay carrier mold 4 to the position of the relay carrier mold 4. The transport mechanism 22 repeats the above process to realize the continuous transport work of the relay.
[0095] When the transmission unit 3 is paused, the debugging mechanism 21 and the transport mechanism 22 operate simultaneously. After completing their respective tasks, the transmission unit 3 starts up and operates a relay carrying mold 4 position. The un-debugged relay enters the debugging position, and the debugged relay enters the transport position, realizing fully automatic docking.
[0096] The relay transmission mechanism 23 includes a conveyor belt 231, a conveyor belt drive motor 232, and a transmission support 233;
[0097] A stop 234 is provided at the second end of the conveyor support 233.
[0098] The conveyor support 233 is fixed on the working platform 1. The conveyor belt 231 and the conveyor belt drive motor 232 are both installed on the conveyor support 233. The conveyor belt drive motor 232 is used to drive the conveyor belt 231 so that the conveyor belt 231 can complete the relay conveying work.
[0099] The working process of the electrical transmission mechanism 23 is as follows:
[0100] The conveyor belt drive motor 232 drives the conveyor belt 231 to run. The transport mechanism 22 places the relay at the first end of the relay transport mechanism 23. Under the transport of the conveyor belt 231, the relay is transported to the second end of the relay transport mechanism 23. Since the second end of the transport bracket 233 is provided with a stop 234, the relay is blocked by the stop 234 at the second end of the relay transport mechanism 23. As the transport mechanism 22 continues to transport, the relay gradually accumulates in the relay transport mechanism 23. When a certain number has accumulated, the relay is pushed into the relay storage tray 25 by the relay straightening mechanism 24.
[0101] The relay straightening mechanism 24 includes a push cylinder 241, a push row 242, a straightening cylinder 243, and a straightening row 244;
[0102] Push cylinder 241 is fixed on the first side of conveyor bracket 233, push row 242 is installed on push cylinder 241 and push row 242 is also located on the first side of conveyor bracket 233. Push cylinder 241 is used to push push row 242 so that the relay on conveyor belt 231 is pushed into relay storage tray 25.
[0103] The aligning cylinder 243 is mounted on the pusher 242, and the aligning row 244 is mounted on the aligning cylinder 243. The aligning row 244 is located on the second side of the conveyor bracket 233. The aligning row 244 and the pusher 242 form a relay storage channel on both sides of the conveyor bracket 233. The cumulative position of the relay on the relay conveyor mechanism 23 is the storage channel.
[0104] The working process of relay regulating mechanism 24 is as follows:
[0105] When a certain number of relays have accumulated on the relay transmission mechanism 23, the straightening cylinder 243 drives the straightening row 244 upward, so that the straightening row 244 no longer blocks the second side of the relay transmission mechanism 23. The pushing cylinder 241 drives the pushing row 242 to push the relays in the relay transmission mechanism 23 into the relay storage disk 25. After the pushing is completed, the relay straightening mechanism 24 returns to its initial position, ready for the next pushing.
[0106] Example 2:
[0107] like Figure 14 As shown, in this embodiment, in order to further improve the debugging efficiency, a debugging machine 2 is provided at both the first mold conveyor belt mechanism 31 and the third mold conveyor belt mechanism 33. The relays of the second mold conveyor belt mechanism 32 are debugged by entering the debugging machine 2 at the third mold conveyor belt mechanism 33; the relays of the fourth mold conveyor belt mechanism 34 are debugged by entering the debugging machine at the first mold conveyor belt mechanism 31.
[0108] The debugging machine 2 installed at the first mold conveyor belt mechanism 31 in this embodiment has the same structure and working steps as in Embodiment 1 above.
[0109] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A fully automatic relay debugging device, characterized in that, The fully automatic relay debugging equipment includes: A working platform, the working platform being rectangular, with the width direction serving as the debugging station; one or two debugging machines are provided in the width direction, the debugging machines being used to debug the mechanical parameters of relays; The work platform is also equipped with a transmission unit, which carries a number of relay carrier molds. The relay carrier molds are used to carry relays, and the transmission unit is used to transmit the relay carrier molds carrying relays to the debugging machine, so that the debugging machine can debug the relays. The debugging machine includes a debugging mechanism, a transport mechanism, a relay transmission mechanism, a relay conditioning mechanism, and a relay storage disk; The debugging mechanism is used to press the armature of the relay to make the relay reach the predetermined parameters; the conveying mechanism is used to convey the relay to the relay conveying mechanism. The relay alignment mechanism is used to arrange the relays on the relay conveying mechanism and then convey them to the relay storage disk; The debugging mechanism includes a positioning cylinder, a positioning rod, a relay fixing rod, a relay fixing rod drive cylinder, a debugging rod, a debugging rod drive motor, a debugging rod transmission device, and a debugging mounting frame; The debugging mounting bracket is fixed to the working platform; The positioning rod is fixed to the positioning cylinder, and the positioning cylinder is used to drive the positioning rod to position the relay bearing mold. The relay fixing rod is fixed to the relay fixing rod driving cylinder, and the relay fixing rod driving cylinder is used to drive the relay fixing rod to fix the relay in the relay bearing mold; The debugging rod drive motor is mounted on the debugging mounting frame, the debugging rod transmission device is mounted on the debugging rod drive motor, and the debugging rod is mounted on the debugging rod transmission device. The debugging rod transmission device is used to convert the rotational motion of the debugging rod drive motor into linear motion so as to drive the debugging rod to press against the armature of the relay. The transmission unit includes a first mold transmission belt mechanism, a second mold transmission belt mechanism, a third mold transmission belt mechanism, and a fourth mold transmission belt mechanism; The first mold conveyor belt mechanism, the second mold conveyor belt mechanism, the third mold conveyor belt mechanism and the fourth mold conveyor belt mechanism are all installed on the working platform, and the first mold conveyor belt mechanism, the second mold conveyor belt mechanism, the third mold conveyor belt mechanism and the fourth mold conveyor belt mechanism are arranged in a rectangle on the working platform.
2. The fully automatic relay debugging equipment as described in claim 1, characterized in that, The handling mechanism includes grippers, gripper drive cylinders, longitudinal drive cylinders, transverse drive cylinders, and handling mounting frames; The gripper is mounted on the gripper drive cylinder, and the gripper drive cylinder is used to drive the gripper to clamp the relay on the relay carrier mold. The gripper drive cylinder is mounted on the longitudinal drive cylinder, and the longitudinal drive cylinder is used to drive the gripper drive cylinder to move longitudinally. The longitudinal drive cylinder is mounted on the transverse drive cylinder, and the transverse drive cylinder is used to drive the longitudinal drive cylinder to move laterally. The transverse drive cylinder is fixed to the transport mounting frame, and the transport mounting frame is fixed to the working platform.
3. The fully automatic relay debugging equipment as described in claim 2, characterized in that, The relay transmission mechanism includes a conveyor belt, a conveyor belt drive motor, and a transmission support; The conveyor support is fixed to the working platform, and the conveyor belt and the conveyor belt drive motor are both mounted on the conveyor support. The conveyor belt drive motor is used to drive the conveyor belt, enabling the conveyor belt to complete the relay transmission operation.
4. The fully automatic relay debugging equipment as described in claim 3, characterized in that, The relay conditioning mechanism includes a push cylinder, a push row, a conditioning cylinder, and a conditioning row; The push cylinder is fixed to the first side of the conveyor support, the push bar is installed on the push cylinder and the push bar is located on the first side of the conveyor support. The push cylinder is used to push the push bar so that the relay on the conveyor belt is pushed into the relay storage tray by the push bar. The alignment cylinder is mounted on the pusher, the alignment row is mounted on the alignment cylinder, and the alignment row is located on the second side of the conveyor bracket.
5. The fully automatic relay debugging equipment as described in claim 1, characterized in that, Both the second mold conveyor belt mechanism and the fourth mold conveyor belt mechanism include a first conveyor support, a conveyor belt, a conveyor belt drive motor, a first mold pushing cylinder, and a first mold pushing block; The first transmission bracket is fixed to the working platform, and the transmission belt and the transmission belt drive motor are both mounted on the first transmission bracket, and the transmission belt drive motor is used to drive the transmission belt; The first mold pushing cylinder is fixed to the first end of the first transmission bracket, and the first mold pushing block is installed on the first mold pushing cylinder. The first mold pushing cylinder is used to drive the first mold pushing block to push the relay-carrying mold.
6. The fully automatic relay debugging equipment as described in claim 1, characterized in that, Both the first mold conveyor belt mechanism and the third mold conveyor belt mechanism include a second conveyor support, a second mold pushing cylinder, and a second mold pushing block; The second transmission bracket is provided with a slide groove for the relay-carrying mold to slide. The second mold pushing cylinder is fixed at the first end of the second transmission bracket. The second mold pushing block is installed on the second mold pushing cylinder. The second mold pushing cylinder is used to drive the second mold pushing block to push the relay-carrying mold to slide in the slide groove.
7. The fully automatic relay debugging equipment as described in claim 1, characterized in that, The relay carrier mold is provided with positioning holes.
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