A tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils
By designing a tunnel-type vacuum coating production device, combined with efficient sealing, flipping cylinders, brushless conductive rollers and industrial computer automatic control systems, the problems of steel strip bending and carbon brush conductivity in vacuum coating equipment are solved, achieving high quality and Continuous coating production.
Patent Information
- Application Number
- CN202010613884.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-06-30
AI Technical Summary
During the winding and coating process, existing vacuum coating equipment has problems such as excessive bending of the steel belt leads to reduced plating adhesion, carbon brush conduction leads to pollution and electric spark problems, and there is a lack of effective steel belt correction measures.
A continuous winding vacuum coating production device for tunnel-type stainless steel decorative coils is designed. It adopts a tunnel-type coating chamber, an unwinding chamber and a rewinding chamber, and combines magnetic fluid and oil seal seals, flipping cylinders and integral sealing plates, without electricity. Brushing conductive rollers and industrial computer automatic control systems achieve stable operation and high-quality coating of the steel strip.
Through the tunnel coating chamber and efficient sealing measures, bending of the steel strip and reduction of insulation are avoided, ensuring the adhesion and quality of the coating; brushless conductive rollers avoid sparks and pollution, and the industrial computer automatic control system realizes process parameters The precise control ensures the continuity and consistency of coating.
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Figure CN111607777B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vacuum coating equipment, and more specifically, to a tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils. Background Art
[0002] Vacuum coating is to deposit various metal and non-metal films on the surface of plastic parts by distillation or sputtering under vacuum conditions. This method can obtain a very thin surface coating, which has the outstanding advantages of fast speed and good adhesion. The metal used in the operation is used as a functional coating for high-end products, such as an internal shielding layer. Stainless steel decorative rolls mainly use vacuum ion plating, also known as vacuum coating. Vacuum electroplating is now a more popular method, and the products produced have a strong metallic feel and high brightness. Compared with other coating methods, it has lower costs and less pollution to the environment, and is now widely used in various industries.
[0003] In the prior art, coil plating usually adopts a single chamber or multiple chambers. When coating in a single chamber or multiple chambers, carbon brushes are used for conduction, and there are no corrective measures for steel strips. This will bring many production problems. First, when coating in a single chamber or multiple chambers, the steel strip is bent too much, causing a certain irreversible deformation of the steel strip, resulting in different stresses between the substrate and the film layer, affecting the adhesion of the film layer, causing film falling off, especially for thick plates. It is only suitable for thin plate coating; second, carbon brushes are used for conduction. Due to the friction of the carbon brushes, the carbon brushes are worn, forming carbon powder to pollute the vacuum chamber, and there is a phenomenon of electric sparks when there is poor contact, resulting in unstable bias voltage, affecting the quality of coating, especially in coil plating, when the coating time is long, the reliability of using carbon brushes for conduction cannot be ignored. The strip steel for coil plating is generally longer, and without corrective measures for steel strips, it may not work due to the deviation of the strip steel. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils. The tunnel-type coating chamber avoids the occurrence of insulation reduction caused by ion plating on the opening and winding rollers, thereby ensuring reliable insulation between the winding rollers, the substrate and the coating chamber.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils, comprising an unwinding chamber, a baffle, a coating chamber and a winding chamber, wherein a baffle is provided between the unwinding chamber and the coating chamber, and another baffle is provided between the coating chamber and the winding chamber;
[0007] An uncoiler is fixedly installed on the rear side of the uncoiler chamber, an uncoiler roller is fixedly installed on the uncoiler, the uncoiler roller extends deep into the uncoiler chamber, an uncoiler roller seal is arranged at the contact position between the uncoiler roller and the outer shell of the uncoiler chamber, a bearing support is arranged inside the uncoiler chamber, the uncoiler roller is connected to the bearing support, the uncoiler roller seal adopts a double seal of magnetic fluid and oil seal, an uncoiler roller expansion card is arranged on the front end of the uncoiler roller, an uncoiler roller insulation member is arranged on the uncoiler roller expansion card, a pressing roller is also arranged inside the uncoiler chamber, a pressing roller insulation member is arranged on the pressing roller, an adjustable roller is arranged at the lower part of the uncoiler chamber, and a photoelectric detection device is also arranged inside the uncoiler chamber.
[0008] In a preferred embodiment, the coating chamber is configured as a tunnel type, and multiple rows of vacuum ion plating and magnetron sputtering plating are arranged inside the coating chamber. A flip cylinder is arranged inside the coating chamber, and the movable end of the flip cylinder is fixedly connected with an integral sealing plate, and the integral sealing plate is hingedly connected to the interior of the coating chamber. The multiple rows of vacuum ion plating and magnetron sputtering plating are fixedly installed on the flip cylinder, and a shielding device is arranged on the magnetron sputtering plating. An inspection port is arranged on the side of the coating chamber, and a coating chamber lining is also arranged inside the coating chamber. Rollers are arranged at the bottom of the coating chamber.
[0009] In a preferred embodiment, a winder is fixedly installed on the rear side of the winding chamber, a winding roller is fixedly installed on the winding machine, the winding roller extends deep into the winding chamber, a rigid support is provided inside the winding chamber, the rigid support is connected to the winding roller, a winding roller seal is provided at the contact position between the winding roller and the outer shell of the winding chamber, a wedge clamping device is provided on the front end of the winding roller, a winding roller insulating member is provided on the wedge clamping device, a transition plated lead belt is provided on the winding roller insulating member, and a brushless conductive roller is provided at the lower part of the winding chamber.
[0010] In a preferred embodiment, the unwinding chamber is provided with a baffle and an enhanced vacuum suction port.
[0011] In a preferred embodiment, the unwinding chamber, the coating chamber, and the winding chamber are provided with high and low vacuum systems.
[0012] In a preferred embodiment, an industrial computer automatic control system is provided inside the unwinding room, coating room and winding room, and a parameter control module, a torque control module, a speed control module and a position detection module are provided inside the industrial computer automatic control system, and the industrial computer automatic control system is provided with a display.
[0013] In a preferred embodiment, a coil loading and unloading auxiliary system is provided at the front end of the unwinding chamber and the winding chamber, and the coil loading and unloading auxiliary system includes a guide rail, which extends deep into the unwinding chamber and the winding chamber, and a running vehicle is slidably connected to the guide rail. The unwinding chamber and the winding chamber are provided with a hinged head door.
[0014] Technical effects and advantages of the present invention:
[0015] 1. The present invention provides an unwinding chamber, an unwinding machine is fixedly installed on the rear side of the unwinding chamber, an unwinding roller is fixedly installed on the unwinding machine, the unwinding roller extends deep into the unwinding chamber, an unwinding roller seal is provided at the contact position between the unwinding roller and the outer shell of the unwinding chamber, a bearing support is provided inside the unwinding chamber, the unwinding roller is connected to the bearing support, the unwinding roller seal adopts a magnetic fluid and an oil seal double seal, an unwinding roller expansion card is provided on the front end of the unwinding roller, an unwinding roller insulation member is provided on the unwinding roller expansion card, a pressing roller is also provided inside the unwinding chamber, a pressing roller insulation member is provided on the pressing roller, an adjustable roller is provided at the lower part of the unwinding chamber, and a photoelectric detection device is also provided inside the unwinding chamber, so that when in use, the unwinding roller insulation member is used to prevent the surface of the steel strip from being scratched while keeping the steel strip insulated, the bearing support ensures the rigidity of the unwinding roller to prevent it from deforming and causing air leakage at the sealing part, and the photoelectric detection device is used to control the adjustable roller to adjust the position of the steel strip to prevent it from running off and causing the phenomenon of being unable to work.
[0016] 2. The present invention sets a coating chamber, sets the coating chamber into a tunnel type, sets multiple rows of vacuum ion plating and magnetron sputtering plating inside the coating chamber, sets a turning cylinder inside the coating chamber, the moving end of the turning cylinder is fixedly connected with an integral sealing plate, the integral sealing plate is hingedly connected to the inside of the coating chamber, multiple rows of vacuum ion plating and magnetron sputtering plating are fixedly installed on the turning cylinder, a shielding device is set on the magnetron sputtering plating, an inspection port is set on the side of the coating chamber, a coating chamber liner is also set inside the coating chamber, and a roller is set below the inside of the coating chamber, so that when the turning cylinder and the integral sealing plate are opened during use, the components can be turned to the outside of the coating chamber, which can facilitate the inspection of the ionization source, replacement or adjustment of the target material, and when the vacuum ion plating operation is started, the shielding device is started to shield the magnetron sputtering plating to prevent the magnetron sputtering plating from being contaminated, and the inspection port is set, which is convenient for replacing and cleaning the coating chamber liner, inspecting the rollers and the coating chamber after opening, and completely solving the problems of small space, high temperature and inconvenient operation of the coating chamber.
[0017] 3. The present invention provides a winding chamber, a winding machine is fixedly installed on the rear side of the winding chamber, and a winding roller is fixedly installed on the winding machine, the winding roller extends deep into the winding chamber, a rigid support is provided inside the winding chamber, the rigid support is connected to the winding roller, a winding roller sealing member is provided at the contact position between the winding roller and the outer shell of the winding chamber, a wedge clamping device is provided on the front end of the winding roller, a winding roller insulating member is provided on the wedge clamping device, a transition plated lead belt is provided on the winding roller insulating member, and a brushless conductive roller is provided at the lower part of the winding chamber. When in use, the transition plated lead belt is connected to one end of the stainless steel coil substrate belt in the unwinding chamber, and the other end of the transition plated lead belt is clamped in the gap of the wedge clamping device of the winding roller, and the transition plated lead belt is removed after coating and reused, and at the same time, the substrate is electrically conductive through the brushless conductive roller, thereby avoiding damage and pollution to the substrate by electric sparks and brushes when the brush conducts electricity.
[0018] 4. The present invention arranges an industrial computer automatic control system inside the unwinding room, the coating room and the winding room. The industrial computer automatic control system is internally provided with a parameter control module, a torque control module, a speed control module and a position detection module. At the same time, the industrial computer automatic control system is provided with a display, so that when in use, various process parameters of the coating process can be controlled, such as current, voltage, vacuum degree, gas flow, vacuum valve and other process parameters. At the same time, the industrial computer automatic control system can be used to control the torque of unwinding and winding to ensure the tension of the belt and prevent the belt from being loose or too tight. According to the process requirements, the linear speed of the belt, the running state of the substrate belt, the coating of the substrate belt and the length of the coating, the current coating position, etc. can be controlled. Different coating process programs can be compiled and adjusted to ensure the coating quality. The display interface adopts a large-size display to display the equipment running parameters and status in real time, and alarm for abnormal situations, etc., to achieve the purpose of continuous coating of the entire roll. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0020] Figure 1 It is a front view schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic top view of the overall structure of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the unrolling chamber of the present invention;
[0023] Figure 4 It is a front view schematic diagram of the coating chamber structure of the present invention;
[0024] Figure 5 It is a schematic side view of the coating chamber structure of the present invention;
[0025] Figure 6 It is a structural schematic diagram of the winding chamber of the present invention.
[0026] The accompanying drawings are marked as follows: 1. Unwinding chamber; 2. Baffle; 3. Coating chamber; 4. Winding chamber; 5. High and low vacuum system; 6. Industrial computer automatic control system; 7. Coil loading and unloading auxiliary system; 11. Unwinding machine; 12. Unwinding roller; 13. Unwinding roller seal; 14. Unwinding roller expansion card; 15. Unwinding roller insulation; 16. Pressing roller; 17. Pressing roller insulation; 18. Adjustable roller; 31. Vacuum ion plating; 3 2. Magnetron sputtering plating; 33. Flip cylinder; 34. Integral sealing plate; 35. Shielding device; 36. Inspection port; 37. Coating chamber lining; 38. Roller; 41. Winder; 42. Winding roller; 43. Winding roller seal; 44. Wedge clamping device; 45. Winding roller insulation; 46. Transition plating leader; 47. Brushless conductive roller; 71. Guide rail; 72. Transport vehicle; 73. End door. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] In this specific embodiment, a relatively independent three-chamber structure with partitions is provided, wherein the winding and unwinding are each a chamber, and the coating chamber is arranged in a tunnel as a chamber, which is convenient for the arrangement of the ionization source plating, and the integral ionization source is placed on top, which is convenient for maintenance and cleaning and adjustment and can prevent dust from falling, the target-substrate distance is stable, and the coating quality is stable; the insulation structure between the unwinding and winding rollers and the substrate and the coating chamber is simple and reliable; the magnetron sputtering plating is provided with a shielding device to prevent the influence of vacuum ion plating on the magnetron sputtering plating; the upper coating device can avoid the influence of vacuum ion plating on the magnetron sputtering plating; the upper coating device can avoid the influence of vacuum ion plating on the magnetron sputtering plating; the upper coating device can avoid the influence of vacuum ion plating on the magnetron sputtering plating; the upper coating device can prevent the magnetron sputtering plating from being affected by vacuum ion ... Pollution to the target material; when the substrate is coated, the film layer is coated on the inner side of the roll to prevent the pressure roller and the coating chamber roller from scratching the film layer when unwinding, thereby ensuring the coating quality; the adjustable roller is used to correct the deviation of the belt during normal movement in the coating chamber, and the roller is used to support the belt; the brushless conductive roller is used to conduct electricity to the substrate, avoiding damage to the substrate by electric sparks and brushes when the brush is conducting electricity. The tunnel coating chamber avoids the occurrence of insulation reduction caused by ion plating on the unwinding and winding rollers, ensuring reliable insulation between the winding roller and the substrate and the coating chamber.
[0029] according to Figure 1-3A tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils shown in the figure comprises an unwinding chamber 1, a baffle 2, a coating chamber 3 and a winding chamber 4, a baffle 2 is arranged between the unwinding chamber 1 and the coating chamber 3, and another baffle 2 is arranged between the coating chamber 3 and the winding chamber 4;
[0030] An unwinding machine 11 is fixedly installed at the rear side of the unwinding chamber 1, and an unwinding roller 12 is fixedly installed on the unwinding machine 11. The unwinding roller 12 extends deep into the unwinding chamber 1, and an unwinding roller seal 13 is arranged at the contact position between the unwinding roller 12 and the shell of the unwinding chamber 1. A bearing support is arranged inside the unwinding chamber 1, and the unwinding roller 12 is connected to the bearing support. The unwinding roller seal 13 adopts a magnetic fluid and oil seal double seal, and an unwinding roller expansion card 14 is arranged on the front end of the unwinding roller 12, and an unwinding roller insulation 15 is arranged on the unwinding roller expansion card 14. A pressure roller 16 is also provided inside the winding chamber 1, and a pressure roller insulating member 17 is provided on the pressure roller 16. An adjustable roller 18 is provided at the lower part of the unwinding chamber 1. A photoelectric detection device is also provided inside the unwinding chamber 1. The unwinding roller insulating member 15 is provided to prevent scratches on the surface of the steel strip while maintaining the insulation of the steel strip. The bearing support is provided to ensure the rigidity of the unwinding roller 12 to prevent its deformation and cause air leakage at the sealing point. The photoelectric detection device is used to control the adjustable roller 18 to adjust the position of the steel strip to prevent it from deviation.
[0031] according to Figure 4-5 The present invention shows a tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils, wherein the coating chamber 3 is arranged in a tunnel type, and multiple rows of vacuum ion plating 31 and magnetron sputtering plating 32 are arranged inside the coating chamber 3, and a flip cylinder 33 is arranged inside the coating chamber 3, and the movable end of the flip cylinder 33 is fixedly connected with an integral sealing plate 34, and the integral sealing plate 34 is hingedly connected to the inside of the coating chamber 3, and multiple rows of vacuum ion plating 31 and magnetron sputtering plating 32 are fixedly installed on the flip cylinder 33, and a shielding device 35 is arranged on the magnetron sputtering plating 32, and an inspection port 36 is arranged on the side of the coating chamber 3, and a coating chamber liner 37 is also arranged inside the coating chamber 3. A roller 38 is provided at the lower part of the coating chamber 3. By setting a turning cylinder 33 and an integral sealing plate 34, when opening, the components are turned to the outside of the coating chamber 3, which can facilitate the inspection and replacement of the ionization source or adjustment of the target. By setting a shielding device 35, when the vacuum ion plating 31 starts the operation, the shielding device 35 is started to shield the magnetron sputtering plating 32 to prevent the magnetron sputtering plating 32 from being contaminated. By setting an inspection port 36, it is convenient to replace and clean the coating chamber liner 37 after opening, inspect the roller 38 and the coating chamber 3, and completely solve the problems of small space, high temperature and inconvenient operation of the coating chamber 3. The roller 38 is used to support the steel strip;
[0032] according to Figure 6The tunnel-type stainless steel decorative coil continuous winding vacuum coating production device shown in the figure has a winding machine 41 fixedly installed on the rear side of the winding chamber 4, and a winding roller 42 fixedly installed on the winding machine 41. The winding roller 42 extends deep into the winding chamber 4. A rigid support is provided inside the winding chamber 4, and the rigid support is connected to the winding roller 42. A winding roller seal 43 is provided at the contact position between the winding roller 42 and the outer shell of the winding chamber 4. A wedge clamping device 44 is provided on the front end of the winding roller 42, and a winding roller insulating member 45 is provided on the wedge clamping device 44. The winding roller A transition plating guide belt 46 is arranged on the insulating member 45, and a brushless conductive roller 47 is arranged at the lower part of the winding chamber 4. By arranging the transition plating guide belt 46, the transition plating guide belt 46 is connected to one end of the stainless steel coil substrate belt in the unwinding chamber 1, and the other end of the transition plating guide belt 46 is received into the gap of the wedge clamping device 44 of the winding roller 42 and clamped. After the coating, the transition plating guide belt 46 is removed and reused. By arranging the brushless conductive roller 47 to conduct electricity to the substrate, it is avoided that the sparks and brushes damage and contamination to the substrate when the brush conducts electricity;
[0033] according to Figure 1 The tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils shown in the figure has a baffle 2 and a reinforced vacuum exhaust port in the unwinding chamber 1 to prevent the unwinding and deflation from affecting the baffle 2; a high and low vacuum system 5 is arranged inside the unwinding chamber 1, the coating chamber 3, and the winding chamber 4 to provide the vacuum environment required by the coating process for the unwinding chamber 1, the coating chamber 3, and the winding chamber 4; an industrial computer automatic control system 6 is arranged inside the unwinding chamber 1, the coating chamber 3, and the winding chamber 4, and a parameter control module, a torque control module, a speed control module, and a position detection module are arranged inside the industrial computer automatic control system 6. A display is provided to realize the control of various process parameters of the coating process, such as current, voltage, vacuum degree, gas flow, vacuum valve and other process parameters. At the same time, the industrial computer automatic control system 6 can be used to control the unwinding and winding plating torque to ensure the tension of the belt and prevent the belt from being loose or too tight. According to the process requirements, the linear speed of the belt, the running state of the substrate belt, the coating of the substrate belt and the length of the coating, the current coating position, etc. can be controlled. Different coating process programs can be compiled and adjusted to ensure the coating quality. The display interface uses a large-size display to display the equipment running parameters and status in real time, and alarm for abnormal situations, etc., to achieve the purpose of continuous coating of the entire roll.
[0034] according to Figure 2A tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils is shown, and a coil loading and unloading auxiliary system 7 is arranged at the front end of the unwinding chamber 1 and the winding chamber 4. The coil loading and unloading auxiliary system 7 includes a guide rail 71, and the guide rail 71 extends deep into the unwinding chamber 1 and the winding chamber 4. A running car 72 is slidably connected to the guide rail 71. The unwinding chamber 1 and the winding chamber 4 are provided with a hinged head door 73. The running car 72 is moved on the guide rail 71 and opened into the unwinding chamber 1 and the winding chamber 4 for convenient transportation. The door is opened and closed by the head door 73 arranged on the unwinding chamber 1 and the winding chamber 4, so as to facilitate opening and closing of the door.
[0035] The working principle of the present invention is as follows: when in use, the stainless steel coil is clamped on the unwinding roller 12, and the stainless steel coil is clamped by the unwinding roller expansion clamp 14. At the same time, one end of the stainless steel coil is connected to the transition plating guide belt 46, and the transition plating guide belt 46 is fixedly installed on the winding roller 42 through the wedge clamping device 44. Then, the unwinding machine 11 and the winding machine 41 are started to drive the stainless steel coil to perform unwinding operation, so that the stainless steel coil substrate moves along the adjustable roller 18, the roller 38 and the brushless conductive roller 47. When unwinding and moving, the inner surface of the stainless steel coil substrate faces upward and the outer surface faces downward to prevent the coating surface from being scratched. When the stainless steel coil substrate enters the coating chamber 3, the vacuum ion can be started by setting the program. The vacuum ion plating 31 or magnetron sputtering plating 32 is used for coating operation. When the vacuum ion plating 31 is started, the magnetron sputtering plating 32 is shielded by the shielding device 35 to prevent the magnetron sputtering plating 32 from being contaminated. The coating is carried out during the movement of the stainless steel coil substrate, and then the substrate enters the winding chamber 4. The coiled substrate is wound up by the rotation of the winder 41 and the winding roller 42. After winding up, the transition plating guide belt 46 is removed for recycling. The stainless steel coil is placed on the transport vehicle 72 through the guide rails 71 arranged in the unwinding chamber 1 and the winding chamber 4, so that the stainless steel coil is conveniently transported into the unwinding chamber 1 and out of the winding chamber 4. After completing the transporting in and out, the head door 73 is closed for convenient door opening and closing.
[0036] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A tunnel-type continuous winding vacuum coating production device for stainless steel decorative coils, comprising an unwinding chamber (1), a baffle (2), a coating chamber (3) and a winding chamber (4), wherein a baffle (2) is arranged between the unwinding chamber (1) and the coating chamber (3), and another baffle (2) is arranged between the coating chamber (3) and the winding chamber (4); A decoiler (11) is fixedly installed on the rear side of the decoiler chamber (1), and an decoiler roller (12) is fixedly installed on the decoiler (11). The decoiler roller (12) extends deep into the decoiler chamber (1), and an decoiler roller seal (13) is arranged at a contact position between the decoiler roller (12) and the outer shell of the decoiler chamber (1). A bearing support is arranged inside the decoiler chamber (1), and the decoiler roller (12) is connected to the bearing support. The decoiler roller seal (13) adopts A magnetic fluid and oil seal double seal, an unwinding roller expansion clamp (14) is arranged on the front end of the unwinding roller (12), an unwinding roller insulation member (15) is arranged on the unwinding roller expansion clamp (14), a pressing roller (16) is arranged inside the unwinding chamber (1), a pressing roller insulation member (17) is arranged on the pressing roller (16), an adjustable roller (18) is arranged at the bottom of the unwinding chamber (1), and a photoelectric detection device is arranged inside the unwinding chamber (1); The coating chamber (3) is arranged in a tunnel type, and multiple rows of vacuum ion plating (31) and magnetron sputtering plating (32) are arranged inside the coating chamber (3). A turning cylinder (33) is arranged inside the coating chamber (3), and the movable end of the turning cylinder (33) is fixedly connected with an integral sealing plate (34), and the integral sealing plate (34) is hingedly connected to the inside of the coating chamber (3). The multiple rows of vacuum ion plating (31) and magnetron sputtering plating (32) are fixedly installed on the turning cylinder (33), and a shielding device (35) is arranged on the magnetron sputtering plating (32). An inspection port (36) is arranged on the side of the coating chamber (3), and a coating chamber lining plate (37) is also arranged inside the coating chamber (3). A roller (38) is arranged at the bottom of the coating chamber (3); A winding machine (41) is fixedly installed on the rear side of the winding chamber (4), and a winding roller (42) is fixedly installed on the winding machine (41). The winding roller (42) extends deep into the winding chamber (4). A rigid support is provided inside the winding chamber (4), and the rigid support is connected to the winding roller (42). A winding roller seal (43) is provided at the contact position between the winding roller (42) and the outer shell of the winding chamber (4). A wedge clamping device (44) is provided on the front end of the winding roller (42), and a winding roller insulating member (45) is provided on the wedge clamping device (44). A transition plated guide belt (46) is provided on the winding roller insulating member (45). A brushless conductive roller (47) is provided at the lower part of the winding chamber (4).
2. The tunnel-type stainless steel decorative coil continuous winding vacuum coating production device according to claim 1 is characterized in that: The unwinding chamber (1) is provided with a baffle (2) and an enhanced vacuum exhaust port.
3. The tunnel-type stainless steel decorative coil continuous winding vacuum coating production device according to claim 1 is characterized in that: A high and low vacuum system (5) is arranged inside the unwinding chamber (1), the coating chamber (3) and the winding chamber (4).
4. The tunnel-type stainless steel decorative coil continuous winding vacuum coating production device according to claim 1 is characterized in that: An industrial computer automatic control system (6) is arranged inside the unwinding room (1), the coating room (3) and the winding room (4), and a parameter control module, a torque control module, a speed control module and a position detection module are arranged inside the industrial computer automatic control system (6), and a display is also arranged in the industrial computer automatic control system (6).
5. The tunnel-type stainless steel decorative coil continuous winding vacuum coating production device according to claim 1 is characterized in that: A coil loading and unloading auxiliary system (7) is provided at the front end of the unwinding chamber (1) and the winding chamber (4), and the coil loading and unloading auxiliary system (7) comprises a guide rail (71), the guide rail (71) extends deep into the unwinding chamber (1) and the winding chamber (4), a running vehicle (72) is slidably connected to the guide rail (71), and a head door (73) is hingedly connected to the unwinding chamber (1) and the winding chamber (4).
Citation Information
Patent Citations
Continuous winding vacuum coating production device of tunnel type stainless steel decorative coiled plate
CN212270229U