Flow-type oil tank processing equipment

By designing flow-type oil tank processing equipment, using tool plate detection modules and lifting modules to achieve accurate positioning and transportation of the oil tank, the problem of plastic oil tank falling off during flow processing is solved, the welding quality and rate is improved, and a variety of oil tank models are suitable.

CN111619130BActive Publication Date: 2025-03-25深圳市远望工业自动化设备有限公司
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Patent Information

Application Number
CN201910711323.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-08-02
Publication Date
2025-03-25
Estimated Expiration
2039-08-02

AI Technical Summary

Technical Problem

In the prior art, plastic oil tanks are prone to fall off during flow processing, affecting the processing process and reducing production efficiency.

Method used

A flow-flow oil tank processing equipment is designed, including a circulation processing body, a speed double chain, a lifting module, a tool plate module, a tool plate detection module and a barrier mechanism. The precise positioning of the welding parts is achieved through the tool plate detection module and the positioning mechanism on the tool plate module. The robot performs welding processing, and the lifting module is used to convey the oil tank.

Benefits of technology

Through precise welding positioning and flow-through circulation processing, the welding quality and rate are improved, the labor intensity of workers is reduced, and a variety of fuel tank models are suitable for achieving flexible production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111619130B_ABST
Patent Text Reader

Abstract

The present invention discloses a flow-type oil tank processing equipment. The speed chain in the equipment includes an upper speed chain and a lower speed chain, and the upper speed chain and the lower speed chain are sleeved on a circulation processing body; the first lifting unit and the second lifting unit of the lifting module are arranged at both ends of the circulation processing body; the oil tank is placed on the tooling plate module, and the first lifting unit transports the unprocessed oil tank to the circulation processing body, and the oil tank is driven by the upper speed chain, and the positioning detection is performed by the tooling plate detection module. The blocking mechanism blocks the oil tank from staying at a preset position, and the manipulator performs welding processing on the oil tank, and the second lifting unit transports the processed oil tank to a designated area. The flow-type oil tank processing equipment of the present invention uses the tooling plate detection module and the positioning mechanism on the tooling plate module to accurately position the welding part, thereby improving the welding quality and the welding rate.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent processing automation, and in particular to a flow-type oil tank processing equipment. Background Art

[0002] Compared with iron tanks, plastic fuel tanks have the following significant advantages: light weight (iron tanks generally have a wall thickness of at least 1.2mm, while plastic tanks have an average wall thickness of 4mm. The density of iron is 7.8, and the outer surface of the iron tank is treated with rust prevention, so the density reaches 8. The density of HDPE, a plastic tank material, is about 0.95, so an iron tank of the same volume is about 2.5 times heavier than a plastic tank), acid / alkali corrosion resistance, no rust, full use of the body space, self-rebound after collision without permanent deformation, and no electric sparks during friction or collision to cause explosion accidents. In addition, plastic fuel tanks have many advantages such as long service life and low manufacturing cost. All of the above have been widely recognized in the automotive industry. Plastic fuel tanks replacing iron tanks and multi-layer tanks replacing single-layer tanks are the mainstream direction of automotive development.

[0003] However, in the prior art, reference document 1 (CN108213983A) discloses a modular plastic box processing equipment, wherein a multi-layer workbench is arranged on the frame of the processing equipment, a workbench plate is arranged on the multi-layer workbench, a positioning block is arranged on the workbench plate, and a head adjustment mechanism is arranged on the frame of the processing equipment; the number of the processing equipment is two or more, and the processing head is a punching head, a welding head, a punching head, a riveting head, a marking head or any other. The work platform is provided with a positioning block and an electrical control cabinet, but no detection module is provided to detect the positioning effect of the positioning block, and no corresponding clamping mechanism is provided to fix the plastic box when the plastic box is subjected to flow processing, thereby causing the plastic box to fall off during flow processing, affecting the processing process and reducing production efficiency. Summary of the invention

[0004] The technical problem solved by the present invention is to provide a flow-type oil tank processing equipment which can improve the oil tank processing efficiency and processing quality, reduce the labor intensity of workers, and is suitable for the flexible production of various oil tank models.

[0005] On the one hand, the present invention discloses a flow-type oil tank processing equipment, including a circulation processing body, a double-speed chain, a lifting module, a tooling plate module, a tooling plate detection module and a blocking mechanism; the double-speed chain includes an upper double-speed chain and a lower double-speed chain, and the upper double-speed chain and the lower double-speed chain are sleeved on the circulation processing body; the lifting module includes a first lifting unit and a second lifting unit, and the first lifting unit and the second lifting unit are arranged at both ends of the circulation processing body; the oil tank is placed on the tooling plate module, and the first lifting unit transports the unprocessed oil tank to the tooling plate module, the oil tank is transmitted by the upper double-speed chain, and is positioned and detected by the tooling plate detection module, the blocking mechanism blocks the oil tank from staying in a preset position, the robot performs welding processing on the oil tank, and the second lifting unit transports the processed oil tank to a designated area.

[0006] Preferably, the circulation processing body is a double-layer structure, a receiving groove is provided on the circulation processing body, and the speed chain is arranged in the receiving groove.

[0007] Preferably, the first lifting unit includes a first lifting platform, a first lifting frame and a second lifting frame; the first lifting frame and the second lifting frame are arranged on two opposite sides of the first lifting platform; the unprocessed oil tank is placed on the first lifting platform and transported to the circulation processing body for processing via the first lifting frame and the second lifting frame.

[0008] Preferably, the second lifting unit includes a second lifting platform, a third lifting frame and a fourth lifting frame; the third lifting frame and the fourth lifting frame are arranged on two opposite sides of the second lifting platform; the processed oil tank is transmitted to the second lifting platform via the double-speed chain and transported to the designated area.

[0009] Preferably, the tooling plate module includes a first tooling plate, and the first tooling plate includes a first tooling base plate, a first tooling tray unit, a first automatic docking electrical unit, a first oil tank positioning unit, a first oil tank clamping unit and a first detection unit; the first automatic docking electrical module is sleeved on the first tooling base plate; the first end of the first detection unit and the first end of the first oil tank clamping unit are fixedly connected to the first tooling base plate, the second end of the first detection unit is engaged with the contact surface shape of the lower surface of the first oil tank, and the second end of the first oil tank clamping unit is detachably connected to the upper surface of the first oil tank; the first tooling tray unit and the first plate detection unit are arranged at the edge of the first tooling base plate.

[0010] Preferably, the tooling plate module further includes a second tooling plate, and the second tooling plate has the same structure as the first tooling plate.

[0011] Preferably, the tooling plate detection module includes a first sensor, the first sensor includes a first transmitting end and a first receiving end, and the first transmitting end and the first receiving end are arranged on both sides of the circulation processing body.

[0012] Preferably, the tooling plate detection module further includes a second sensor, and the second sensor has the same structure as the first sensor.

[0013] Preferably, the flow-type oil tank processing equipment further comprises a pneumatic positioning module, and the pneumatic positioning module comprises a first pneumatic positioning mechanism and a second pneumatic positioning mechanism; the first pneumatic positioning mechanism and the second pneumatic positioning mechanism are arranged on both sides of the circulation processing body.

[0014] Preferably, the blocking mechanism is arranged at the bottom of the tooling base plate module in the transmission direction.

[0015] In summary, the flow-type oil tank processing equipment disclosed in the present invention includes: a circulation processing body, a double-speed chain, a lifting module, a tooling plate module, a tooling plate detection module and a blocking mechanism; the double-speed chain includes an upper double-speed chain and a lower double-speed chain, and the upper double-speed chain and the lower double-speed chain are sleeved on the circulation processing body; the lifting module includes a first lifting unit and a second lifting unit, and the first lifting unit and the second lifting unit are arranged at both ends of the circulation processing body; the oil tank is placed on the tooling plate module, and the first lifting unit transports the unprocessed oil tank to the circulation processing body, and the oil tank is driven by the upper double-speed chain, and is positioned and detected by the tooling plate detection module, and the blocking mechanism blocks the oil tank from staying in a preset position, and the manipulator performs welding processing on the oil tank, and the second lifting unit transports the processed oil tank to a designated area. The flow-type oil tank processing equipment of the present invention uses the tooling plate detection module and the positioning mechanism on the tooling plate module to accurately position the welding part, thereby improving the welding quality, and improving the welding rate through the flow-type circulation processing method. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the flow-type oil tank processing equipment of the present invention;

[0017] Figure 2 It is a structural schematic diagram of a preferred embodiment of the first lifting unit and the second lifting unit of the flow-type oil tank processing equipment of the present invention;

[0018] Figure 3 It is a schematic diagram of the overall structure of another preferred embodiment of the flow-type oil tank processing equipment of the present invention;

[0019] Figure 4It is a structural schematic diagram of a preferred embodiment of the first tooling plate of the flow-type oil tank processing equipment of the present invention.

[0020] Figure 5 It is a schematic structural diagram of a preferred embodiment of a pneumatic positioning module of a water-flowing oil tank of a water-flowing oil tank processing equipment of the present invention;

[0021] Figure 6 It is a structural schematic diagram of another preferred embodiment of the first tooling plate of the flow-type oil tank processing equipment of the present invention;

[0022] Figure 7 It is a structural schematic diagram of a preferred embodiment of a first detection unit on a first tooling plate module of a flow-type oil tank processing equipment of the present invention;

[0023] Figure 8 It is a structural schematic diagram of a preferred embodiment of a lifting module of a flow-type oil tank processing equipment of the present invention;

[0024] Fig. 9 yes Figure 5 A partial enlarged view of the pneumatic positioning mechanism of the flow-type oil tank processing equipment of the present invention. DETAILED DESCRIPTION

[0025] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and Examples. It should be understood that the specific embodiments described herein are only configured to explain the present invention and are not configured to limit the present invention. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "include..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0027] See also Figure 1The present invention provides a flow-type oil tank processing equipment, which includes a circulation processing body 1, a speed chain 2, a lifting module 3, a tooling board module 4, a tooling board detection module 5 and a blocking mechanism 6. The speed chain includes an upper speed chain 21 and a lower speed chain 22, and the upper speed chain 21 and the lower speed chain 22 are sleeved on the circulation processing body 1. The lifting module 3 includes a first lifting unit 31 and a second lifting unit 32, and the first lifting unit 31 and the second lifting unit 32 are arranged at both ends of the circulation processing body 1. The oil tank A is placed on the tooling board module 4, and the first lifting unit 31 transports the unprocessed oil tank A to the circulation processing body 1. The oil tank A is transmitted by the upper speed chain 21, and is positioned and detected by the tooling board detection module 5. The blocking mechanism 6 blocks the oil tank A from staying at a preset position, and the manipulator performs welding processing on the oil tank A. The second lifting unit 32 transports the processed oil tank A to a designated area. The flow-type oil tank processing equipment of the present invention can accurately position the welding parts through the positioning mechanisms on the tooling plate detection module 5 and the tooling plate module 4, thereby improving the welding quality, and can improve the welding rate through the flow-type circulation processing method.

[0028] Preferably, the circulation processing body 1 is a double-layer structure, and a receiving groove 11 is provided on the circulation processing body 1, and the speed chain is arranged in the receiving groove 11. It can be understood that the tooling plate module carries the oil tank A and transmits it to each station through the speed chain for circular circulation processing, which is flexible in operation and effectively improves production efficiency.

[0029] Preferably, see Figure 2 The first lifting unit 31 includes a first lifting platform 311, a first lifting frame 312 and a second lifting frame 313; the first lifting frame 312 and the second lifting frame 313 are arranged on two opposite sides of the first lifting platform 311; the unprocessed oil tank is placed on the first lifting platform 311, and is transported to the circulation processing body 1 for processing through the coordinated use of the first lifting frame 312 and the second lifting frame 312.

[0030] See also Figure 8 , a vertically arranged conveying chain and two vertically arranged guide rails are provided on the first lifting frame 312, a first lifting motor is also installed on the first lifting frame, the first lifting motor drives the conveying chain to rotate, and a vertically arranged conveying chain and two vertically arranged guide rails are provided on the second lifting frame 313. The two ends of the first lifting platform are respectively slidably connected to the guide rails on the first lifting frame and the second lifting frame, the two ends of the first lifting platform are also respectively clamped on the conveying chains of the first lifting frame and the second lifting frame, and the first lifting motor rotates forward and backward to drive the first lifting platform to move up and down through the chain.

[0031] Preferably, the second lifting unit 32 includes a second lifting platform 321, a third lifting frame 322 and a fourth lifting frame 323; the third lifting frame 322 and the fourth lifting frame 323 are arranged on two opposite sides of the second lifting platform 321; the processed oil tank is transferred to the second lifting platform 321 via the speed chain 2 and transported to the designated area.

[0032] The fourth lifting frame 323 is provided with a vertically arranged conveying chain and two vertically arranged guide rails, and the fourth lifting frame is also provided with a second lifting motor, which drives the conveying chain to rotate, and the third lifting frame 313 is provided with a vertically arranged conveying chain and two vertically arranged guide rails. The two ends of the second lifting platform are respectively slidably connected to the guide rails on the fourth lifting frame and the third lifting frame, and the two ends of the second lifting platform are also respectively clamped on the conveying chains of the fourth lifting frame and the third lifting frame, and the second lifting motor rotates forward and backward to drive the second lifting platform to move up and down through the chain.

[0033] Preferably, see Figure 3 and Figure 4 The tooling plate module 4 includes a first tooling plate 41, and the first tooling plate 41 includes a first tooling base plate 411, a first tooling tray unit 412, a first automatic docking electrical unit 413, a first oil tank positioning unit 414, a first oil tank clamping unit 415 and a first detection unit 416; the first automatic docking electrical module 413 is sleeved on the first tooling base plate 411; the first end of the first detection unit 416 and the first end of the first oil tank clamping unit 415 are fixedly connected to the first tooling base plate 411, the second end of the first detection unit 416 is meshed with the contact surface shape of the lower surface of the first oil tank, and the second end of the first oil tank clamping unit 415 is detachably connected to the upper surface of the first oil tank; the first tooling tray unit 412 and the first detection unit are arranged at the edge of the first tooling base plate 411.

[0034] Preferably, the tooling plate module 4 also includes a second tooling plate 42, and the second tooling plate 42 has the same structure as the first tooling plate 41. It can be understood that in this embodiment, the flow-type processing equipment includes five workstations. The tooling plate module also includes a third tooling plate 43, a fourth tooling plate 44, and a fifth tooling plate 45. The tooling plates of the tooling plate module respectively carry the oil tanks to be processed to flow through the flow-type oil tank processing equipment of the present invention, and stay at their respective workstations, and the welding process is automatically performed by the peripheral manipulator, which effectively improves the production efficiency. In another preferred embodiment, the number of workstations of the flow-type processing equipment can also be 6, 7, etc., and the number of workstations of the flow-type processing equipment is not specifically limited here.

[0035] Preferably, see Figure 5 , the tooling plate detection module 5 includes a first sensor 51, the first sensor includes a first transmitting end 511 and a first receiving end 512, the first transmitting end 511 and the first receiving end 512 are arranged on both sides of the circulation processing body 1. Preferably, the tooling plate detection module 5 also includes a second sensor 52, and the second sensor has the same structure as the first sensor. It can be understood that in this embodiment, a sensor is arranged on each workstation to detect whether the tooling plate is in place. The tooling plate detection module 5 also includes a third sensor 53, a fourth sensor 54, and a fifth sensor 55. When the speed chain 2 drives the tooling plate module 4 to transmit to the designated workstation, the blocking mechanism 6 blocks the tooling plate from staying at the preset position of each workstation, and the tooling plate detection module 5 detects whether there is a tooling plate on the workstation. If there is a tooling plate on the workstation, the manipulator performs welding processing on the oil tank on the tooling plate.

[0036] Preferably, the flow-type oil tank processing equipment further comprises a pneumatic positioning module 7, which comprises a first station positioning mechanism 71 and a second station positioning mechanism 72, and the first station positioning mechanism 71 and the second station positioning mechanism 72 have the same structure. Fig. 9 As shown, the first station positioning mechanism 71 includes a first pneumatic positioning mechanism and a second pneumatic positioning structure, the first pneumatic positioning mechanism and the second pneumatic positioning structure are arranged on both sides of the circulation processing body, the first pneumatic positioning mechanism includes a cylinder, the cylinder is installed on the circulation processing body, when the tooling plate module moves to the first station, the piston rod of the cylinder in the first pneumatic positioning mechanism is extended to be clamped in the hole corresponding to the tooling plate module, and the tooling plate module is positioned. The second pneumatic positioning mechanism includes a cylinder, the cylinder is installed on the circulation processing body, when the tooling plate module moves to the second station, the piston rod of the cylinder in the second pneumatic positioning mechanism is extended to be clamped in the hole corresponding to the tooling plate module, and the tooling plate module is positioned.

[0037] It can be understood that, in this embodiment, the pneumatic positioning module also includes a third station positioning mechanism, a fourth station positioning mechanism and a fifth station positioning mechanism. In this embodiment, the pneumatic positioning module 7 is arranged at the bottom of the tooling plate module. When the tooling plate module 4 performs cyclic processing on the cyclic processing body, the pneumatic positioning mechanism fixes the tooling base plate at a designated station, so that the tooling plate stays stable and the manipulator can weld accurately, thereby improving the welding quality.

[0038] Preferably, the blocking mechanism 6 is arranged at the bottom of the tooling base plate module 4 in the transmission direction. Thus, when each tooling plate arrives at the tooling plate module, the blocking mechanism rises, so that the tooling plate stays at the designated station.

[0039] Preferably, see Figure 6 and Figure 7 The first oil tank positioning unit 414 includes a first positioning column 4141 and a second positioning column 4142, a third positioning column 4143 and a fourth positioning column 4144, a fifth positioning column 4145 and a sixth positioning column 4146, a seventh positioning column 4147 and an eighth positioning column 4148, a ninth positioning column 4149 and a tenth positioning column 4150. The ninth positioning column 4149 and the tenth positioning column 4150 are arranged on two opposite sides of the center line of the first tooling bottom plate 411, and the first positioning column 4141 and the second positioning column 4142, the third positioning column 4143 and the fourth positioning column 4144, the fifth positioning column 4145 and the sixth positioning column 4146, the seventh positioning column 4147 and the eighth positioning column 4148 are arranged on two opposite sides outside the center line. It can be understood that, in this embodiment, the first positioning column 4141 and the second positioning column 4142, the third positioning column 4143 and the fourth positioning column 4144, the fifth positioning column 4145 and the sixth positioning column 4146, the seventh positioning column 4147 and the eighth positioning column 4148 are arranged at the edge below the oil tank, and the ninth positioning column 4149 and the tenth positioning column 4150 are arranged at the center below the oil tank, so that the oil tank can be stably supported during assembly line processing and is not easy to fall off.

[0040] Preferably, the first positioning column 4141 and the second positioning column 4142, the third positioning column 4143 and the fourth positioning column 4144, the fifth positioning column 4145 and the sixth positioning column 4146, the seventh positioning column 4147 and the eighth positioning column 4148, the ninth positioning column 4149 and the tenth positioning column 4150 have the same structure and shape. It can be understood that the first positioning column 4141 is provided with a slope-shaped groove, so that the upper surface shape of the first positioning column 4141 is meshed with the contact area of ​​the lower surface of the first oil tank, so that the oil tank is firmly placed.

[0041] Preferably, the first oil tank clamping unit 415 includes a first oil tank clamping subunit 4151; the first oil tank clamping subunit 4151 includes a first clamping column 4151a and a first clamping arm 4151b; the first end of the first clamping column 4151a is fixedly connected to the first tooling base plate 411, and the second end of the first clamping column 4151a is movably connected to the first clamping arm 4151b; the first clamping arm 4151b is provided with a first locking piece a, the first end of the first locking piece a is detachably connected to the upper surface of the first oil tank, and the second end of the first locking piece a is detachably connected to the first clamping arm 4151b. In this embodiment, the first locking piece a is a detachable screw, and in another preferred embodiment, the first locking piece a can also be a buckle. It can be understood that the first locking piece a plays a role of connection and fixing, and the structure and form of the first locking piece a are not specifically limited here.

[0042] Preferably, the first locking member a is disposed at the center of the oil tank. In this embodiment, the first locking member a is disposed at the center of the oil tank to strengthen the fixing of the oil tank.

[0043] In a preferred embodiment, a fifth locking piece may be further provided on the first clamping arm 4151b, wherein a first end of the fifth locking piece is detachably connected to the upper surface of the oil tank, and a second end of the fifth locking piece is detachably connected to the clamping arm. The fifth locking piece strengthens and fixes the oil tank.

[0044] Preferably, the first oil tank clamping unit 415 also includes a second oil tank clamping subunit 4152; the second oil tank clamping subunit 4152 includes a second clamping column 4152a and a second clamping arm 4152b; the first end of the second clamping column 4152a is fixedly connected to the first tooling bottom plate 411, and the second end of the second clamping column 4152a is movably connected to the second clamping arm 4152b; the second clamping arm 4152b is provided with a second locking piece b and a third locking piece c, the first end of the second locking piece b is detachably connected to the upper surface of the first oil tank, the second end of the second locking piece b is detachably connected to the second clamping arm 4152b, the first end of the third locking piece c is detachably connected to the upper surface of the first oil tank, and the second end of the third locking piece c is detachably connected to the second clamping arm 4152b. In this embodiment, the second locking piece b and the third locking piece c are detachably connected to each other. In another preferred embodiment, the second locking piece b and the third locking piece c may also be buckles. It can be understood that the second locking member b and the third locking member c play a connecting and fixing role, and the structure and form of the second locking member b and the third locking member c are not specifically limited herein.

[0045] Preferably, the first detection unit 416 includes a fourth clamping column 416a, a third clamping arm 416b, a first clamping arm 416c and a sensor 416d; the first end of the fourth clamping column 416a is fixedly connected to the first tooling bottom plate 411, and the second end of the fourth clamping column 416a is movably connected to the third clamping arm 416b; the third clamping arm 416b is provided with a fourth locking piece d, the first end of the fourth locking piece d is detachably connected to the upper surface of the oil tank, and the second end of the fourth locking piece d is detachably connected to the third clamping arm 416b; the sensor 416c is provided on the tenth positioning column. It can be understood that in this embodiment, when the first detection unit 416 is accurately positioned, the first clamping arm 416c clamps one end of the first oil tank, and the sensor 416d sends a sensing signal, then the first detection unit 416 is accurately positioned and the first oil tank is placed in place.

[0046] In a preferred embodiment, welding components for welding the oil tank are placed on the first tooling pallet unit.

[0047] Preferably, the working principle of the flow-type oil tank processing equipment of the present invention is as follows: the oil tank is processed by an assembly line operation method, and a plurality of oil tank processing stations are arranged on the assembly line, each processing station can simultaneously process the oil tanks at the processing station, and the oil tanks to be processed are transferred to each processing station through the assembly line, and each processing station can simultaneously and independently perform mechanical processing on the oil tanks at the processing station, and the processing is completed after the oil tanks completely flow through each processing station. The oil tank is placed on the tooling plate module 4, and the first lifting unit 31 transports the unprocessed oil tank to the circulation processing body 1, and the oil tank is driven by the upper speed chain 21, and is positioned and detected by the tooling plate detection module 5, and the blocking mechanism 6 blocks the oil tank from staying at a preset position, and the manipulator performs welding processing on the oil tank, and the second lifting unit 32 transports the processed oil tank to a designated area. The flow-type oil tank processing equipment of the present invention uses the positioning mechanism on the tooling plate detection module 5 and the tooling plate module 4 to accurately position the welding parts, thereby improving the welding quality, and improving the welding rate through flow-type circulation processing. When the oil tank is placed on the tooling plate module for processing, the oil tank positioning unit positions the placement position of the oil tank, the detection unit detects whether the oil tank is in place, and the oil tank clamping unit clamps and fixes the oil tank after it is in place; welding parts are placed on the tooling tray unit, and the robot clamps the welding parts for welding; the automatic docking electrical unit performs electrical connection when the flow-type oil tank is subjected to flow-type processing. The mechanical processing includes: one or a combination of more than one of drilling, opening holes, punching, grinding, welding, riveting, steel sleeve insertion and boring. The welding process is realized by a welding mechanism, the weldment on the welding mechanism can be supplied automatically or manually, and the welding mechanism automatically identifies and clamps the weldment; the steel sleeve inserting mechanism is realized, the steel sleeve inserting mechanism can automatically identify and clamp the steel sleeve, and the steel sleeve can be supplied automatically or manually.

[0048] In summary, since the flow-type oil tank processing equipment disclosed in the present invention includes a circulation processing body 1, a speed chain 2, a lifting module 3, a tooling plate module 4, a tooling plate detection module 5 and a blocking mechanism 6; the speed chain includes an upper speed chain 21 and a lower speed chain 22, and the upper speed chain 21 and the lower speed chain 22 are sleeved on the circulation processing body 1; the lifting module 3 includes a first lifting unit 31 and a second lifting unit 32, and the first lifting unit 31 and the second lifting unit 32 are arranged at both ends of the circulation processing body; the oil tank is placed on the tooling plate module 4, and the first lifting unit 31 transports the unprocessed oil tank to the circulation processing body 1, the oil tank is transmitted by the upper speed chain 21, and is positioned and detected by the tooling plate detection module 5, the blocking mechanism 6 blocks the oil tank from staying in a preset position, the robot performs welding processing on the oil tank, and the second lifting unit 32 transports the processed oil tank to the designated area. The flow-type oil tank processing equipment of the present invention can accurately position the welding parts through the positioning mechanisms on the tooling plate detection module 5 and the tooling plate module 4, thereby improving the welding quality, and can improve the welding rate through the flow-type circulation processing method.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flow-type oil tank processing equipment, characterized in that: include: A circulation processing body, a double-speed chain, a lifting module, a tooling plate module, a tooling plate detection module and a blocking mechanism; the double-speed chain includes an upper double-speed chain and a lower double-speed chain, and the upper double-speed chain and the lower double-speed chain are sleeved on the circulation processing body; the lifting module includes a first lifting unit and a second lifting unit, and the first lifting unit and the second lifting unit are arranged at both ends of the circulation processing body; the oil tank is placed on the tooling plate module, and the first lifting unit transports the unprocessed oil tank to the circulation processing body, and the oil tank is driven by the upper double-speed chain and positioned by the tooling plate detection module. The blocking mechanism blocks the oil tank from staying in a preset position, and the robot performs welding processing on the oil tank, and the second lifting unit transports the processed oil tank to a designated area; wherein the tooling plate module includes a first tooling plate, and the first tooling plate includes a first tooling bottom plate, a first tooling tray unit, a first automatic docking electrical unit, A first oil tank positioning unit, a first oil tank clamping unit and a first detection unit; the first automatic docking electrical unit is sleeved on the first tooling bottom plate; the first end of the first detection unit and the first end of the first oil tank clamping unit are fixedly connected to the first tooling bottom plate, the second end of the first detection unit is meshed with the contact surface shape of the lower surface of the first oil tank, and the second end of the first oil tank clamping unit is detachably connected to the upper surface of the first oil tank; the first tooling tray unit and the first detection unit are arranged at the edge of the first tooling bottom plate; The first oil tank clamping unit comprises a first oil tank clamping subunit; the first oil tank clamping subunit comprises a first clamping column and a first clamping arm; the first end of the first clamping column is fixedly connected to the first tooling bottom plate, and the second end of the first clamping column is movably connected to the first clamping arm; a first locking piece is provided on the first clamping arm, the first end of the first locking piece is detachably connected to the upper surface of the first oil tank, and the second end of the first locking piece is detachably connected to the first clamping arm; The flow-type oil tank processing equipment also includes a pneumatic positioning module, which includes a first station positioning mechanism and a second station positioning mechanism, and the first station positioning mechanism and the second station positioning mechanism have the same structure; the first station positioning mechanism includes a first pneumatic positioning mechanism and a second pneumatic positioning mechanism, and the first pneumatic positioning mechanism and the second pneumatic positioning mechanism are arranged on both sides of the circulation processing body, and the first pneumatic positioning mechanism includes a cylinder, which is installed on the circulation processing body, and when the tooling plate module moves to the first station, the piston rod of the cylinder in the first pneumatic positioning mechanism is extended to be clamped in the corresponding hole of the tooling plate module, so as to position the tooling plate module; the second pneumatic positioning mechanism includes a cylinder, which is installed on the circulation processing body, and when the tooling plate module moves to the second station, the piston rod of the cylinder in the second pneumatic positioning mechanism is extended to be clamped in the corresponding hole of the tooling plate module, so as to position the tooling plate module; The first detection unit includes a fourth clamping column, a third clamping arm, a first locking arm and a sensor; the first end of the fourth clamping column is fixedly connected to the first tooling base plate, and the second end of the fourth clamping column is movably connected to the third clamping arm; a fourth locking piece is provided on the third clamping arm, and the first end of the fourth locking piece is detachably connected to the upper surface of the oil tank, and the second end of the fourth locking piece is detachably connected to the third clamping arm; when the first detection unit is accurately positioned, the first locking arm clamps one end of the first oil tank, and the sensor sends out an induction signal, then the first detection unit is accurately positioned and the first oil tank is placed in place.

2. The water flow type oil tank processing equipment according to claim 1, characterized in that: The circulation processing body is a double-layer structure, and a receiving groove is provided on the circulation processing body, and the speed chain is arranged in the receiving groove.

3. The water flow type oil tank processing equipment according to claim 2, characterized in that: The first lifting unit includes a first lifting platform, a first lifting frame and a second lifting frame; the first lifting frame and the second lifting frame are arranged on two opposite sides of the first lifting platform; the unprocessed oil tank is placed on the first lifting platform and transported to the circulation processing body for processing via the first lifting frame and the second lifting frame.

4. The water flow type oil tank processing equipment according to claim 3, characterized in that: The second lifting unit includes a second lifting platform, a third lifting frame and a fourth lifting frame; the third lifting frame and the fourth lifting frame are arranged on two opposite sides of the second lifting platform; the processed oil tank is transmitted to the second lifting platform via the double-speed chain and transported to the designated area.

5. The water flow type oil tank processing equipment according to claim 4, characterized in that: The tooling plate module also includes a second tooling plate, and the second tooling plate has the same structure as the first tooling plate.

6. The water flow type oil tank processing equipment according to claim 5, characterized in that: The tooling plate detection module includes a first sensor, and the first sensor includes a first transmitting end and a first receiving end, and the first transmitting end and the first receiving end are arranged on both sides of the circulation processing body.

7. The water flow type oil tank processing equipment according to claim 6, characterized in that: The tooling plate detection module further includes a second sensor, and the second sensor has the same structure as the first sensor.

8. The water flow type oil tank processing equipment according to claim 1, characterized in that: The blocking mechanism is arranged at the bottom of the tooling plate module in the transmission direction.

Citation Information

Patent Citations

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