Aluminum plate online detection equipment
By designing an aluminum plate online detection equipment, the motor uses the motor to drive the screw and slider system to move the detection parts and point laser heads to detect the thickness of the aluminum plate. Detection and the flexibility of the equipment.
Patent Information
- Application Number
- CN202010684334.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-07-16
AI Technical Summary
The existing aluminum plate detection technology cannot fully detect the thickness of the aluminum plate, resulting in the inability to accurately determine whether it is qualified.
A kind of aluminum plate online detection equipment is designed. The motor drives the screw rotation through the motor, drives the sliding sliding of the silk bar, and the fixed plate moves with the slider, which then drives the detection parts and the laser head movement to detect the thickness of the aluminum plate.
A full detection of the thickness of the aluminum plate can be accurately judged to accurately determine whether the aluminum plate is qualified, meet people's testing requirements, and improves the flexibility and applicability of the equipment through the heat dissipation system and manual telescopic rod.
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Figure CN111721214B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum plate detection, and in particular to an aluminum plate online detection device. Background Art
[0002] Aluminum plate refers to aluminum materials with a thickness of more than 0.2mm and less than 500mm, a width of more than 200mm, and a length of less than 16m. Aluminum materials below 0.2mm and within 200mm width are called rows or strips (of course, with the advancement of large equipment, there are more aluminum plates with a maximum width of 600mm). However, the thickness of aluminum plates was strictly controlled during production, and the thickness of the aluminum plates would be tested before they were shipped.
[0003] Generally, aluminum plates are conveyed by conveying rollers after being produced, and then tested by a testing mechanism. However, the prior art has the following problems: when testing aluminum plates, the thickness of the aluminum plates cannot be fully tested to determine whether they are qualified, which cannot meet people's requirements. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides an online detection device for aluminum plates, which is mainly used to solve the problem that the thickness of the aluminum plates cannot be fully detected to determine whether they are qualified.
[0006] (II) Technical solution
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] An aluminum plate online detection device comprises an upper crossbeam and a lower crossbeam, wherein the upper crossbeam and the lower crossbeam have the same internal structure, and the inner walls on both sides of the upper crossbeam and the lower crossbeam are fixed with a first fixing rod by bolts, a motor is fixed with a motor on one side of the first fixing rod by bolts, a lead screw is fixed with a lead screw sleeve on one side of the lead screw, a fixing plate is fixed with a lead screw sleeve on one side of the lead screw sleeve, and a first mounting plate is fixed with a first mounting plate on one side of the motor by bolts, a plurality of second fixing rods are fixed with a plurality of second fixing rods on one side of the first mounting plate by bolts, and a second mounting plate is fixed with a second fixing rod on one end of the second fixing rod by bolts. The mounting plate is provided, and the lead screw passes through the first mounting plate and the second mounting plate, one side of the second mounting plate is fixed with two sliding rods by bolts, the sliding rods are slidably connected to the fixed plate, the inner walls on both sides of the upper beam and the lower beam are fixed with a third mounting plate by bolts, one side of the third mounting plate is fixed with a processor by bolts, one side of the processor is fixed with a displacement sensor by bolts, the processor and the displacement sensor are connected by a signal line, and the sliding rod is fixedly connected to the third mounting plate, one side of the upper beam and the lower beam is provided with a sliding groove, one side of the sliding groove is slidably connected with a detection component, and the detection component is fixedly connected to the fixed plate.
[0009] Further: the detection part includes an installation box and a cover plate, multiple heat dissipation tubes are fixed to the inner walls of both sides of the installation box by bolts, a point laser head is fixed to one side of the cover plate by bolts, and heat dissipation holes are provided on one side of the cover plate.
[0010] On the basis of the above-mentioned solution: a box is fixed to one side of the upper crossbeam and the lower crossbeam by bolts, and a display screen is installed on one side of the box.
[0011] As a further solution of the present invention: a keyboard frame is fixed to one side of the box by bolts, a keyboard is placed on the upper surface of the keyboard frame, the keyboard and the display screen are connected by a signal line, and the display screen is located above the keyboard.
[0012] Further: an electric control box is provided on one side of the box body, and the electric control box is located below the keyboard.
[0013] On the basis of the above-mentioned solution: a button is fixed to one side of the box body by bolts, and a touch screen is provided on one side of the box body.
[0014] As a further solution of the present invention: an upper fixing member and a lower fixing member are fixed to one side of the upper cross beam and the lower cross beam by bolts, and a support column is fixed to one side of the upper fixing member and the lower fixing member by bolts.
[0015] Further: a plurality of manual telescopic rods are fixed to the bottom of the box body and the lower fixing member by bolts, a fixing foot is fixed to the bottom of the manual telescopic rod by bolts, and a roller is fixed to the bottom of the box body and the lower fixing member by bolts.
[0016] Based on the above solution: an alarm light is fixed on the top of the box body by bolts.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present invention provides an aluminum plate online detection device, which has the following beneficial effects:
[0019] 1. By rotating the lead screw driven by the motor, the lead screw sleeve slides on one side of the lead screw, and the fixed plate moves with the cooperation of the slide rod, thereby driving the detection part to move, and then driving the point laser head to move, so as to detect the thickness of the aluminum plate, so that the thickness of the aluminum plate can be fully detected to meet people's requirements.
[0020] 2. The heat dissipation pipe and heat dissipation hole can dissipate heat for the point laser head that works for a long time, thereby reducing the temperature to about 49 degrees, thereby ensuring that the point laser head can be used at a normal temperature, thereby improving the usability of the device.
[0021] 3. The two ends of the device can be moved left and right through the setting of the manual telescopic rod and the roller. Secondly, the device can be moved to different workstations as needed, which has good flexibility and improves the flexibility of the device.
[0022] 4. Through the setting of the display screen, the test results can be displayed in the form of tables or graphics, or output in the form of test reports according to customer requirements, which improves the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of a three-dimensional structure at a low angle of view of an aluminum plate online detection device proposed by the present invention;
[0024] Figure 2 This is a schematic elevational perspective structural diagram of an aluminum plate online detection device proposed by the present invention;
[0025] Figure 3 This is a schematic diagram of the internal structure of an upper crossbeam of an aluminum plate online detection device proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the bottom structure of an upper crossbeam of an aluminum plate online detection device proposed by the present invention;
[0027] Figure 5 This is a schematic diagram of the explosion structure of a detection part of an aluminum plate online detection device proposed by the present invention;
[0028] Figure 6 This is a schematic diagram of the signal flow structure of an aluminum plate online detection device proposed by the present invention.
[0029] In the figure: 1. box body; 2. alarm light; 3. upper crossbeam; 4. slide; 5. upper fixing piece; 6. support column; 7. lower fixing piece; 8. manual telescopic rod; 9. fixing foot; 10. roller; 11. lower crossbeam; 12. button; 13. touch screen; 14. electric control box; 15. keyboard frame; 16. keyboard; 17. display screen; 18. first fixing rod; 19. motor; 20. first mounting plate; 21. second fixing rod; 22. second mounting plate; 23. slide rod; 24. lead screw; 25. lead screw sleeve; 26. fixing plate; 27. displacement sensor; 28. processor; 29. detection piece; 30. mounting box; 31. heat pipe; 32. laser head; 33. cover plate; 34. heat dissipation hole. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Reference Figure 1-6 An aluminum plate online detection device includes an upper crossbeam 3 and a lower crossbeam 11. The upper crossbeam 3 has the same internal structure as the lower crossbeam 11. The inner walls of both sides of the upper crossbeam 3 and the lower crossbeam 11 are fixed with a first fixing rod 18 by bolts. The first fixing rod 18 plays a role of fixed support. A motor 19 is fixed to one side of the first fixing rod 18 by bolts. A lead screw 24 is fixed to one end of the output shaft of the motor 19 by bolts. A lead screw sleeve 25 is rotatably connected to one side of the lead screw 24. A fixed plate 2 is fixed to one side of the lead screw sleeve 25 by bolts. 6. The lead screw 24 is rotated under the drive of the motor 19, so that the lead screw sleeve 25 slides on one side of the lead screw 24, thereby driving the fixing plate 26 to move, and a first mounting plate 20 is fixed to one side of the motor 19 by bolts, a plurality of second fixing rods 21 are fixed to one side of the first mounting plate 20 by bolts, one end of the second fixing rod 21 is fixed to the second mounting plate 22 by bolts, and the lead screw 24 passes through the first mounting plate 20 and the second mounting plate 22, and two second fixing rods 21 are fixed to one side of the second mounting plate 22 by bolts. The slide bar 23 assists the sliding of the fixed plate 26. The slide bar 23 is slidably connected to the fixed plate 26. The inner walls on both sides of the upper beam 3 and the lower beam 11 are fixed with a third mounting plate by bolts. A processor 28 is fixed with bolts on one side of the third mounting plate. A displacement sensor 27 is fixed with bolts on one side of the processor 28. The model of the displacement sensor 27 is MMA8452QRE. The displacement sensor 27 can move with the movement of the fixed plate 26, so that the aluminum plate can be fully detected. The processor 28 is connected with the displacement sensor 27 through a signal line. The model of the processor 28 is ARM9TDMI. The slide bar 23 is fixedly connected to the third mounting plate. A slide groove 4 is provided on one side of the upper beam 3 and the lower beam 11. A detection member 29 is slidably connected to one side of the slide groove 4. The detection member 29 is fixedly connected to the fixed plate 26. The detection member 29 slides on one side of the slide groove 4, thereby driving the point laser head 32 to move, thereby detecting the thickness of the aluminum plate, thereby detecting whether the thickness of the aluminum plate is qualified, and meeting people's requirements.
[0032] The detection part 29 includes an installation box 30 and a cover plate 33. A plurality of heat dissipation pipes 31 are fixed to the inner walls of both sides of the installation box 30 by bolts. A point laser head 32 is fixed to one side of the cover plate 33 by bolts. The point laser head 32 is irradiated in an inclined state, and a heat dissipation hole 34 is provided on one side of the cover plate 33. Under the action of the heat dissipation pipe 31, the point laser head 32 that has been working for a long time is cooled, thereby ensuring the normal use of the point laser head 32. The heat dissipation hole 34 has a further heat dissipation effect. The upper crossbeam 3 and one side of the lower crossbeam 11 are fixed to the box body 1 by bolts. A display screen 17 is installed on one side of the box body 1. The display screen 17 can display the detection results in a table or graphic form or output them in the form of a detection report according to customer requirements. A keyboard frame 15 is fixed to one side of the box body 1 by bolts. A keyboard 16 is placed on the upper surface of the keyboard frame 15. The keyboard 16 and the display screen 17 are connected by a signal line. The keyboard 16 can control the display screen 17. The display screen 17 is located above the keyboard 16. An electric control box is provided on one side of the box body 1. 14, and the electric control box 14 is located below the keyboard 16, a button 12 is fixed on one side of the box body 1 by bolts, the button 12 is the switch of the display screen 17, and a touch screen 13 is provided on one side of the box body 1. In the case that the button 12 is damaged, the device can be controlled by the touch screen 13, and an upper fixing member 5 and a lower fixing member 7 are fixed on one side of the upper crossbeam 3 and the lower crossbeam 11 by bolts, and a support column 6 is fixed on one side of the upper fixing member 5 and the lower fixing member 7 by bolts, and a plurality of manual telescopic rods 8 are fixed to the bottom of the box body 1 and the lower fixing member 7 by bolts, and a fixed foot 9 is fixed to the bottom of the manual telescopic rod 8 by bolts, and a roller 10 is fixed to the bottom of the box body 1 and the lower fixing member 7 by bolts, and the two ends of the device can be moved left and right by the manual telescopic rod 8 and the roller 10. Secondly, the device can be moved to different workstations for use as needed, and has good flexibility. An alarm light 2 is fixed to the top of the box body 1 by bolts. When the thickness of the aluminum plate is detected to be abnormal, the alarm light 2 sounds an alarm to remind the staff that the thickness of the aluminum plate is abnormal.
[0033] Working principle: When in use, first place the aluminum plate in the upper beam 3 and the lower beam 11, start the motor 19, and the lead screw 24 rotates under the drive of the motor 19, so that the lead screw sleeve 25 slides on one side of the lead screw 24, so that the fixed plate 26 moves with the cooperation of the slide bar 23, thereby driving the detection part 29 to move, and then driving the point laser head 32 to move, so as to detect the thickness of the aluminum plate. The thickness of the aluminum plate is ≤15mm and the width is about 2m. When the thickness of the aluminum plate is less than ≤15mm and the width is about 2m, or greater than ≤15mm and the width is 2 m, the alarm light 2 sounds an alarm to remind the staff that the thickness of the aluminum plate is abnormal, the displacement sensor 27 transmits the detection result to the processor 28 through the signal line, the processor 28 analyzes and processes the data, and then transmits the result to the display screen 17 through the signal line, and the detection result is displayed in a table or graphic form through the display screen 17 or output in the form of a test report according to customer requirements, and then the heat pipe 31 is used to dissipate the heat of the point laser head 32 that has been working for a long time, so as to ensure the normal use of the point laser head 32, and the heat dissipation hole 34 has a further heat dissipation effect.
[0034] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0035] In the description of this article, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum plate online detection device, comprising an upper crossbeam (3) and a lower crossbeam (11), wherein the upper crossbeam (3) and the lower crossbeam (11) have the same internal structure, characterized in that: The inner walls of both sides of the upper crossbeam (3) and the lower crossbeam (11) are fixedly connected with a first fixing rod (18), one side of the first fixing rod (18) is fixedly connected with a motor (19), one end of the output shaft of the motor (19) is fixedly connected with a lead screw (24), one side of the lead screw (24) is movably connected with a lead screw sleeve (25), one side of the lead screw sleeve (25) is fixedly connected with a fixing plate (26), and one side of the motor (19) is fixedly connected with a first mounting plate (20), one side of the first mounting plate (20) is fixedly connected with a plurality of second fixing rods (21), one end of the second fixing rod (21) is fixedly connected with a second mounting plate (22), and the lead screw (24) passes through the first mounting plate (20) and the second mounting plate (22). 2), one side of the second mounting plate (22) is fixedly connected with two slide bars (23), the slide bars (23) are movably connected to the fixed plate (26), the inner walls on both sides of the upper crossbeam (3) and the lower crossbeam (11) are fixedly connected with a third mounting plate, one side of the third mounting plate is fixedly connected with a processor (28), one side of the processor (28) is fixedly connected with a displacement sensor (27), the processor (28) and the displacement sensor (27) are connected via a signal line, and the slide bars (23) are fixedly connected with the third mounting plate, one side of the upper crossbeam (3) and the lower crossbeam (11) is provided with a slide groove (4), one side of the slide groove (4) is movably connected with a detection component (29), and the detection component (29) is fixedly connected to the fixed plate (26).
2. The aluminum plate online detection device according to claim 1, characterized in that: The detection component (29) comprises a mounting box (30) and a cover plate (33); a plurality of heat dissipation pipes (31) are fixedly connected to inner walls on both sides of the mounting box (30); a dot laser head (32) is fixedly connected to one side of the cover plate (33); and a heat dissipation hole (34) is provided on one side of the cover plate (33).
3. The aluminum plate online detection device according to claim 1, characterized in that: The upper crossbeam (3) and one side of the lower crossbeam (11) are fixedly connected to a box body (1), and a display screen (17) is installed on one side of the box body (1).
4. The aluminum plate online detection device according to claim 3 is characterized in that: A keyboard frame (15) is fixedly connected to one side of the box (1), a keyboard (16) is placed on the upper surface of the keyboard frame (15), the keyboard (16) is connected to a display screen (17) via a signal line, and the display screen (17) is located above the keyboard (16).
5. The aluminum plate online detection device according to claim 3 is characterized in that: An electric control box (14) is provided on one side of the box body (1), and the electric control box (14) is located below the keyboard (16).
6. The aluminum plate online detection device according to claim 3, characterized in that: A button (12) is fixedly connected to one side of the box body (1), and a touch screen (13) is provided on one side of the box body (1).
7. The aluminum plate online detection device according to claim 1, characterized in that: An upper fixing member (5) and a lower fixing member (7) are fixedly connected to one side of the upper cross beam (3) and the lower cross beam (11), and a support column (6) is fixedly connected to one side of the upper fixing member (5) and the lower fixing member (7).
8. The aluminum plate online detection device according to claim 3, characterized in that: A plurality of manual telescopic rods (8) are fixedly connected to the bottom of the box body (1) and the lower fixing member (7), a fixed foot (9) is fixedly connected to the bottom of the manual telescopic rod (8), and a roller (10) is fixedly connected to the bottom of the box body (1) and the lower fixing member (7).
9. The aluminum plate online detection device according to claim 3, characterized in that: The top of the box (1) is fixedly connected with an alarm light (2).
Citation Information
Patent Citations
Aluminum plate on-line detection device
CN212567291U