A vertically hung ceramic panel curtain wall transverse rubber strip waterproof system and its installation process

Abstract

The invention relates to a vertical hanging ceramic panel curtain wall transverse rubber strip waterproof system, comprising a galvanized steel connector, a column, a galvanized angle steel beam, a hanging assembly, a transverse silicone strip and a ceramic panel, a tongue-and-groove plate seam is provided between two ceramic panels, and a waterproof silicone strip is provided in the tongue-and-groove plate seam. The invention has the advantages of reducing the cost of transverse sealing, improving the transverse molding effect, and improving the waterproof performance of the transverse rubber strip.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic panel curtain wall waterproofing, in particular to a vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system and an installation process thereof. Background Art

[0002] At present, clay panel curtain wall, as a new type of environmentally friendly building material, has begun to be popularized and promoted in building curtain wall design in recent years.

[0003] Conventional vertical hanging ceramic panels require gluing of both horizontal and vertical seams. Due to the uneven texture of the panel surface, gluing the horizontal seams is difficult, time-consuming and labor-intensive, and the molding effect is poor. At the same time, due to the large thickness of the panel, it is necessary to glue both inside and outside, and the amount of sealant used is large.

[0004] To this end, we have developed a vertically hung ceramic curtain wall transverse rubber strip waterproofing system and its installation process to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a vertically hung ceramic panel curtain wall transverse rubber strip waterproof system and its installation process, which has the advantages of reducing the cost of transverse sealing, improving the transverse molding effect, and improving the waterproof performance of the transverse rubber strip.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a vertical hanging ceramic panel curtain wall transverse rubber strip waterproof system, comprising a galvanized steel connector, a plurality of columns, a galvanized angle steel beam, a hanging assembly, a transverse silicone strip and a plurality of vertical ceramic panels, a tongue-and-groove plate seam is provided between the two ceramic panels, a waterproof silicone strip is provided in the tongue-and-groove plate seam, one side of the hanging assembly in the horizontal direction is plugged into the ceramic panel, the other side of the hanging assembly in the horizontal direction is fixedly connected to one side of the galvanized angle steel beam, the other side of the galvanized angle steel beam is fixedly connected to the column, the column is arranged in parallel with the ceramic panel, an expansion joint is provided between the two columns, a steel sleeve core is connected in the expansion joint, and the column and the galvanized steel connector are adjustably connected through a first stainless steel bolt.

[0007] Preferably, in order to facilitate the installation of the vertical ceramic panel, the hanging assembly includes a T-shaped connecting piece, two aluminum alloy adapters, two aluminum alloy hangers and two stainless steel spring sheets, the T-shaped connecting piece includes a horizontal connecting end and a vertical connecting end which are vertically connected, the horizontal connecting end is connected to the galvanized angle steel beam by a second stainless steel bolt, an aluminum alloy adapter is provided at each end of the vertical connecting end, the aluminum alloy adapter is connected to the aluminum alloy hanger, and the stainless steel spring sheets are clamped at the upper and lower ends of the aluminum alloy adapter.

[0008] Preferably, a horizontal corrugated surface is provided at the top end of the horizontal connecting end, and the second stainless steel bolt is crimped at the top end of the corrugated surface via a flat washer.

[0009] Preferably, in order to facilitate lateral waterproofing, the silicone strip includes a first flange, a first water-shedding edge, a second water-shedding edge and a second flange connected in sequence, the first water-shedding edge and the second water-shedding edge are herringbone structures, the angle α between the first flange and the first water-shedding edge is an acute angle, and a chamber is provided in the middle of the silicone strip.

[0010] Preferably, in order to facilitate drainage, the second water-shedding edge, the chamber and the first water-shedding edge are arranged to form a notch, and a plurality of drainage holes are arranged on the second water-shedding edge at the bottom end of the notch.

[0011] Preferably, in order to facilitate the installation of the silicone strip, the width of the tongue-and-groove seam is 9 to 11 mm.

[0012] Preferably, in order to facilitate the position adjustment of the column, a plurality of horizontal adjustment holes are provided in parallel on the galvanized steel connecting piece, and the adjustment holes are connected to the column by the first stainless steel bolts.

[0013] Preferably, an installation process of a vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system comprises the following steps:

[0014] 8.1. Installation of primary and secondary keels of the curtain wall of the ceramic panels:

[0015] The skeleton steel components of the keel need to be cut and processed in the processing area in advance. The columns are cut according to the floor height, long through holes are opened according to the position of the aluminum alloy adapter and the aluminum alloy adapter is installed. At the same time, the T-shaped connector is installed according to the position of the galvanized angle steel beam, and the galvanized angle steel beam is cut to a fixed length according to the segmentation spacing of the columns.

[0016] After the frame is installed, the base of the aluminum alloy hanger needs to be installed in place. The base of the aluminum alloy hanger is fastened in place with stainless steel screws. After the whole row is completed, the steel wire needs to be pulled and the level instrument is used to re-measure and adjust the base elevation and the inlet and outlet surface errors;

[0017] 8.2. Installation of ceramic panels and customized silicone strips:

[0018] Before installation, the ceramic panels in the yard shall be sorted and transported to the designated locations according to the panels and numbers, and the ceramic panels shall be checked for defects such as missing corners and cracks. At the same time, the slots on the back of the ceramic panels shall be checked for size deviations. Unqualified ones shall not be used;

[0019] Before installation, install the back bolt hanger first. Use a rubber hammer to gently hammer the back bolt hanger into the back slot; insert the back bolt hanger into the back slot and push it backward into place; the ceramic plate with the back bolt hanger installed is accurately placed on the base of the aluminum alloy hanger, and it is necessary to pay attention to the consistency of the tongue and groove directions on both sides; after the entire row of ceramic plates is installed, use a level to adjust the levelness, and use a steel wire to control the flatness of the plate surface;

[0020] 8.3. Installation finalization:

[0021] Because the horizontal silicone strips are warped at the corners after being flanged, the vertical corner glue needs to be applied up and down, and the flanges of the silicone strips need to be covered; after the entire curtain wall is completed, an on-site water spray test is required, and the water spray time must meet the requirements of the specifications.

[0022] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0023] 1. The vertical hanging ceramic panel curtain wall transverse rubber strip waterproof system and its installation process described in the present invention, the front and rear flanges of the rubber strip can be fitted with the ceramic panel, the thickened cushion layer above can control the panel seam and make the rubber strip pressed tightly on the top of the ceramic panel, reducing the cost of transverse sealing and improving the transverse forming effect;

[0024] 2. The two uniquely designed water edges can guide a small amount of rainwater that penetrates into the vertical holes of the ceramic panels outward, so that the rainwater does not flow into the vertical holes of the next layer of ceramic panels, thereby improving the waterproof performance of the horizontal rubber strips;

[0025] 3. The customized transverse silicone strip system solves the difficulty of gluing the transverse glue seams caused by the concave and convex patterns on the board surface, and improves the molding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Attached Figure 1 It is a structural schematic diagram of the horizontal rubber strip waterproof system of the vertically hung ceramic panel curtain wall of the present invention;

[0027] Attached Figure 2 The present invention is attached Figure 1 The enlarged view of point A in the middle;

[0028] Attached Figure 3 It is a schematic diagram of the structure of the silicone strip described in the present invention. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0030] Attached Figure 1 To Attachment Figure 3In the invention, a vertical hanging ceramic panel curtain wall transverse rubber strip waterproof system comprises a galvanized steel connector 10, a plurality of columns 20, a galvanized angle steel beam 30, a hanging assembly, a transverse silicone strip 60 and a plurality of vertical ceramic panels 70; a tongue-and-groove seam 58 is provided between two ceramic panels 70, and the width of the tongue-and-groove seam 58 is 10±1 mm; a waterproof silicone strip 60 is provided in the tongue-and-groove seam 58; one side of the hanging assembly in the horizontal direction is plugged into the ceramic panel 70, and the other side of the hanging assembly in the horizontal direction is plugged into the galvanized steel beam 30; One side of the zinc angle steel beam 30 is fixedly connected; the other side of the galvanized angle steel beam 30 is fixedly connected to the column 20, and the column 20 is arranged parallel to the ceramic plate 70; an expansion joint 25 is arranged between the two columns 20, and a steel sleeve core 251 is connected inside the expansion joint 25; the column 20 and the galvanized steel connector 10 are adjustably connected through the first stainless steel bolt 11; the galvanized steel connector 10 is provided with a plurality of horizontal adjustment holes 12 in parallel, and the adjustment holes 12 are connected to the column 20 through the first stainless steel bolt 11.

[0031] The hanging assembly includes a T-shaped connector 40, two aluminum alloy adapters 50, two aluminum alloy hangers 55 and two stainless steel spring sheets 56; the T-shaped connector 40 includes a horizontal connection end 42 and a vertical connection end 41 vertically connected; the horizontal connection end 42 is connected to the galvanized angle steel beam 30 by a second stainless steel bolt 35; an aluminum alloy adapter 50 is provided at each end of the vertical connection end 41; the aluminum alloy adapter 50 is connected to the aluminum alloy hanger 55; stainless steel spring sheets 56 are clamped at the upper and lower ends of the aluminum alloy adapter 50.

[0032] A horizontal corrugated surface 421 is provided at the top end of the horizontal connecting end 42 ; the second stainless steel bolt 35 is crimped onto the top end of the corrugated surface 421 via a flat washer.

[0033] In order to drain the horizontal accumulated water out of the ceramic plate and prevent it from flowing into the vertical holes of the next ceramic plate, and improve the installation efficiency, the silicone strip 60 includes a first flange 61, a first water-shedding edge 65, a second water-shedding edge 63 and a second flange 62 connected in sequence; the first water-shedding edge 65 and the second water-shedding edge 63 are herringbone structures; the angle α between the first flange 61 and the first water-shedding edge 65 is an acute angle, and a chamber 66 is provided at the middle position of the silicone strip 60. The second water-shedding edge 63, the chamber 66 and the first water-shedding edge 65 are surrounded by a notch 64; a plurality of drainage holes 630 are provided on the second water-shedding edge 63 at the bottom end of the notch 64.

[0034] An installation process for a vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system comprises the following steps:

[0035] 8.1. Installation of primary and secondary keels of the curtain wall of ceramic panel 70:

[0036] The skeleton steel components of the keel need to be cut and processed in the processing area in advance. The column 20 is cut according to the floor height, and the long through hole is opened according to the position of the aluminum alloy adapter 50 and the aluminum alloy adapter 50 is installed. At the same time, the T-shaped connector 40 is installed according to the position of the galvanized angle steel beam 30, and the galvanized angle steel beam 30 is cut to the specified length according to the segmentation spacing of the column 20; when opening the hole position of the aluminum alloy hanger 55, it is necessary to pay attention to the slot position of the aluminum alloy hanger 55, especially the non-standard plate area at the corner position of the yin and yang, and the holes should be punched according to the slot position marked on the non-standard plate template;

[0037] After the frame is installed, the bases of the aluminum alloy hangers 55 need to be installed in place. The bases of the aluminum alloy hangers 55 are fastened in place with stainless steel screws. After the whole row is completed, the steel wire needs to be pulled and the level instrument is used to re-measure and adjust the base elevation and the inlet and outlet surface errors. This process is very important to improve the quality of panel installation.

[0038] 8.2. Installation of ceramic panels and customized silicone strips 60:

[0039] Before installation, the ceramic panels in the yard shall be sorted and transported to the designated locations according to the panels and numbers, and the ceramic panels 70 shall be checked for defects such as missing corners and cracks. At the same time, the slots on the back of the ceramic panels 70 shall be checked for size deviations. Unqualified ones shall not be used;

[0040] Before installation, install the back bolt hanger. Use a rubber hammer to gently hammer the back bolt hanger into the back slot. Do not hit it hard to avoid damaging the ceramic plate 70. Insert the back bolt hanger into the back slot and push it back into place. If it is found that some back bolt hangers can slide up and down easily, replace the retaining spring on the back bolt hanger. The ceramic plate 70 with the back bolt hanger installed is accurately placed on the base of the aluminum alloy hanger 55. It is necessary to pay attention to the consistency of the tongue and groove directions on both sides. After the entire row of ceramic plates 70 are installed, use a level to adjust the levelness, and use a steel wire to control the flatness of the board surface.

[0041] 8.3. Installation finalization:

[0042] Because the horizontal silicone strip 60 is warped at the corners, the vertical seam glue at the corners needs to be applied up and down, and the flange of the silicone strip 60 is covered to avoid leakage caused by the warping gap of the silicone strip 60;

[0043] After the entire curtain wall is completed, an on-site water spray test is required, and the water spray time must meet the requirements of the specifications; key inspection areas are key leakage risk control areas such as corners and structural expansion joints.

[0044] The galvanized steel connector 10 passes through the thermal insulation layer 6 and is fixedly connected to the concrete wall 5 . A waterproof coating 7 is provided on the outer wall of the thermal insulation layer 6 .

[0045] The above are only specific application examples of the present invention and do not constitute any limitation on the protection scope of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the present invention.

Claims

1. A vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system, characterized by: It comprises a galvanized steel connector, a plurality of columns, a galvanized angle steel beam, a hanging assembly, a horizontal silicone strip and a plurality of vertical ceramic panels, a tongue-and-groove plate seam is provided between two of the ceramic panels, a waterproof silicone strip is provided in the tongue-and-groove plate seam, one side of the hanging assembly in the horizontal direction is plugged into the ceramic panel, the other side of the hanging assembly in the horizontal direction is fixedly connected to one side of the galvanized angle steel beam, the other side of the galvanized angle steel beam is fixedly connected to the column, the column is arranged in parallel with the ceramic panel, an expansion joint is provided between the two columns, a steel sleeve core is connected in the expansion joint, and the column and the galvanized steel connector are adjustably connected through a first stainless steel bolt; The silicone strip comprises a first flange, a first water-shedding edge, a second water-shedding edge and a second flange connected in sequence, the first water-shedding edge and the second water-shedding edge are fishbone structures, the angle α between the first flange and the first water-shedding edge is an acute angle, and a chamber is provided at the middle position of the silicone strip; The second water-shedding edge, the chamber and the first water-shedding edge are arranged to form a notch, and a plurality of drainage holes are arranged on the second water-shedding edge at the bottom end of the notch.

2. The vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system according to claim 1 is characterized in that: The hanging assembly includes a T-shaped connecting piece, two aluminum alloy adapters, two aluminum alloy hangers and two stainless steel spring sheets. The T-shaped connecting piece includes a horizontal connecting end and a vertical connecting end which are vertically connected. The horizontal connecting end is connected to the galvanized angle steel beam by a second stainless steel bolt. An aluminum alloy adapter is provided at each end of the vertical connecting end. The aluminum alloy adapter is connected to the aluminum alloy hangers. The stainless steel spring sheets are clamped at the upper and lower ends of the aluminum alloy adapter.

3. The vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system according to claim 2 is characterized in that: A horizontal corrugated surface is provided at the top end of the horizontal connecting end, and the second stainless steel bolt is pressed at the top end of the corrugated surface through a flat washer.

4. The vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system according to claim 1 is characterized in that: The width of the tongue-and-groove seam is 9 to 11 mm.

5. The vertically hung ceramic panel curtain wall transverse rubber strip waterproofing system according to claim 1 is characterized in that: The galvanized steel connecting piece is provided with a plurality of horizontal adjustment holes in parallel, and the adjustment holes are connected to the column through the first stainless steel bolts.

6. An installation process for the horizontal rubber strip waterproof system for the vertically hung ceramic panel curtain wall according to claim 3, characterized in that: The following steps are involved: 8.

1. Installation of primary and secondary keels of the curtain wall of the ceramic panels: The skeleton steel components of the keel need to be cut and processed in the processing area in advance. The columns are cut according to the floor height, long through holes are opened according to the position of the aluminum alloy adapter and the aluminum alloy adapter is installed. At the same time, the T-shaped connector is installed according to the position of the galvanized angle steel beam, and the galvanized angle steel beam is cut to a fixed length according to the segmentation spacing of the columns. After the frame is installed, the base of the aluminum alloy hanger needs to be installed in place. The base of the aluminum alloy hanger is fastened in place with stainless steel screws. After the whole row is completed, the steel wire needs to be pulled and the level instrument is used to re-measure and adjust the base elevation and the inlet and outlet surface errors; 8.

2. Installation of ceramic panels and customized silicone strips: Before installation, the ceramic panels in the yard shall be sorted and transported to the designated locations according to the panels and numbers, and the ceramic panels shall be checked for defects such as missing corners and cracks. At the same time, the slots on the back of the ceramic panels shall be checked for size deviations. Unqualified ones shall not be used; Before installation, install the back bolt hanger first. Use a rubber hammer to gently hammer the back bolt hanger into the back slot; insert the back bolt hanger into the back slot and push it backward into place; the ceramic plate with the back bolt hanger installed is accurately placed on the base of the aluminum alloy hanger, and it is necessary to pay attention to the consistency of the tongue and groove directions on both sides; after the entire row of ceramic plates is installed, use a level to adjust the levelness, and use a steel wire to control the flatness of the plate surface; 8.

3. Installation finalization: Because the horizontal silicone strips are warped at the corners after being flanged, the vertical corner glue needs to be applied up and down, and the flanges of the silicone strips need to be covered; after the entire curtain wall is completed, an on-site water spray test is required, and the water spray time must meet the requirements of the specifications.

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