Unmanned automatic tableware loading and unloading system

By designing an unmanned automatic installation and inserting system for tableware, using conveyor belts and sprinkler cleaning devices to initially clean and install tableware, the problems of large workload and low efficiency under traditional manual cleaning methods are solved, and efficient cleaning and classification preparation of tableware are achieved , provides automated solutions for modern catering services.

CN111772550BActive Publication Date: 2025-01-03ZHEJIANG ZHONGYI OUGE ELECTRIC CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010719023.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-23
Publication Date
2025-01-03
Estimated Expiration
2040-07-23

AI Technical Summary

Technical Problem

The traditional manual cleaning and sorting tableware methods are difficult to meet the needs of modern catering services in large units and hotels, resulting in large workloads, high costs, and difficult to meet the requirements of efficient cleaning and classification.

Method used

An unmanned automatic installation and insertion system for tableware is designed, including a conveyor belt, a sprinkler cleaning device and a mounting device. The tableware is initially cleaned and installed through mechanical automation control, and the subsequent automatic cleaning and classification process is prepared.

Benefits of technology

It realizes efficient preliminary cleaning and installation of tableware, reduces labor costs, improves the efficiency of cleaning and classification, provides preparation conditions for subsequent processes, and meets the needs of modern catering services.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111772550B_ABST
    Figure CN111772550B_ABST
Patent Text Reader

Abstract

The unmanned automatic tableware insertion system device includes a conveyor belt, a water sprinkling cleaning device and an insertion device. The water sprinkling cleaning device is arranged above the conveyor belt, and the insertion device is arranged at the end of the conveyor belt. The insertion device includes a limit block, and a plurality of limit blocks are connected and assembled to form a circulating insertion belt. The tableware to be cleaned is placed on the conveyor belt, cleaned by the water sprinkling cleaning device, and inserted into the insertion belt. The advantage is that each tableware is inserted one by one in an orderly manner, and the tableware is initially cleaned while the bowl is turned over, which provides a preparatory process for the subsequent sterilization and classification of tableware.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to an automatic tableware inserting device, in particular to an unmanned automatic tableware inserting system device. Background Art

[0002] At present, dining services are provided in many large units, hotels, and public facilities. The number of people dining per day can reach hundreds or even thousands, and the number of tableware used is several times the number of diners, which creates a huge workload for the cleaning staff. As labor costs continue to increase, continuing to use traditional manual cleaning and manual sorting methods is gradually unable to meet the needs of modern catering services. Summary of the invention

[0003] In order to solve the above problems, an unmanned automatic tableware loading and unloading system device is provided. Through mechanical automation control, it is applied to the front-end device of the overall unmanned tableware cleaning and sorting equipment to perform preliminary cleaning and loading of the tableware, providing a preparatory process for subsequent unmanned automatic cleaning and automatic sorting.

[0004] To achieve the above-mentioned purpose, the present invention is solved through the following technical scheme: an unmanned automatic tableware loading and insertion system device, including a conveyor belt, a water sprinkling and cleaning device and an insertion device, the water sprinkling and cleaning device is arranged above the conveyor belt, the insertion device is arranged at the end of the conveyor belt, the insertion device includes a limit block, and a plurality of limit blocks are connected and assembled to form a circulating rotating loading and insertion belt. The tableware to be cleaned is placed on the conveyor belt, cleaned by the water sprinkling and cleaning device, and inserted into the loading and insertion belt.

[0005] Furthermore, the conveyor belt includes a transverse conveyor belt and a longitudinal conveyor belt, the longitudinal conveyor belt is arranged at the end of the transverse conveyor belt, the insertion belt is arranged at the end of the longitudinal conveyor belt, and the water sprinkling and cleaning device is arranged above the transverse conveyor belt.

[0006] Furthermore, the height of the transverse conveyor belt from the ground is higher than that of the longitudinal conveyor belt, with a height difference of 20-30 cm. The end of the transverse conveyor belt is an inclined conveyor belt, and the angle between the inclined conveyor belt and the longitudinal conveyor belt is 30° to 45°.

[0007] Furthermore, the water sprinkling cleaning device includes a water tank, a water pump and a water sprinkling rack. One end of the water pump is connected to the water tank pipeline, and the other end is connected to the water sprinkling rack pipeline. The water pump and water tank are arranged at the bottom of the transverse conveyor belt, and the water sprinkling rack is arranged above the transverse conveyor belt.

[0008] Furthermore, the watering frame is arranged parallel to the transverse conveyor belt, and the watering frame includes a plurality of watering rods, which are arranged alternately and each of which is provided with a plurality of watering holes.

[0009] Furthermore, the limit stopper includes a connecting portion and a blocking portion. Along the moving direction of the insertion belt, adjacent limit stoppers are connected by the connecting portion, and the blocking portion is a boss pulled upward from the connecting portion.

[0010] Furthermore, the limit block is divided into a fixed block and a movable block, and the fixed block and the movable block are arranged alternately along the moving direction of the insertion belt.

[0011] Furthermore, a transverse connecting hole is provided on the connecting portion of the movable block, and a connecting rod passes through the connecting hole to connect several movable blocks in the same row in series. Rollers are provided at both ends of the connecting rod, and guide rails are provided under the rollers.

[0012] Furthermore, one side of the blocking portion is a blocking surface structure, and the other side is a barb structure.

[0013] Furthermore, a reinforcing guide arc surface is provided between the blocking surface structure and the connecting portion.

[0014] The present invention is beneficial in that:

[0015] The present invention provides an unmanned automatic tableware insertion system device, which belongs to the front-stage device in the unmanned automatic tableware cleaning and insertion system. The tableware to be cleaned is preliminarily cleaned by a conveyor belt, a water sprinkling cleaning device and an insertion device. After the preliminary cleaning, the tableware is transported to the insertion device through a conveyor belt. The insertion device is provided with a plurality of limit blocks, and the plurality of limit blocks are connected to form an insertion belt. Various tableware is inserted between the limit blocks, and the insertion belt transmits the tableware to the next station. Each tableware enters the next cleaning station one by one, so that the cleaning is cleaner, and also provides preparation conditions for the subsequent sterilization and classification. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the unmanned automatic tableware insertion system device of the present invention.

[0017] Figure 2 It is a side structural schematic diagram of the unmanned automatic tableware insertion system device of the present invention.

[0018] Figure 3 It is a schematic structural diagram of the assembly of the limit stopper in the unmanned automatic tableware insertion system of the present invention.

[0019] Figure 4 It is a structural schematic diagram of placing tableware on a limit stopper in the unmanned automatic tableware insertion system device of the present invention.

[0020] Figure numerals: transverse conveyor belt 1, inclined conveyor belt 101, longitudinal conveyor belt 2, water sprinkling cleaning device 3, water pump 4, water tank 5, water sprinkling rod 6, insertion belt 7, movable block 701, fixed block 702, blocking surface structure 703, barb structure 704, connecting hole 705, reinforced guide arc surface 706. DETAILED DESCRIPTION

[0021] The following will be combined with the attached embodiment of the present invention Figure 1-4 , the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] The unmanned automatic tableware loading and insertion system comprises a conveyor belt, a water sprinkling and cleaning device and a loading and insertion device. The water sprinkling and cleaning device 3 is arranged above the conveyor belt, and the loading and insertion device is arranged at the end of the conveyor belt. The loading and insertion device comprises a limit block, and a plurality of limit blocks are connected and assembled to form a circulating rotating loading and insertion belt. The tableware to be cleaned is placed on the conveyor belt, cleaned by the water sprinkling and cleaning device, and then inserted into the loading and insertion belt.

[0023] Both the transverse conveyor belt 1 and the longitudinal conveyor belt 2 are circularly rotating conveyor belts controlled by motors. The conveyor belts are assembled with a number of conveyor plates. Each conveyor block is connected head to tail. There is a height difference between the head and tail of the conveyor block, and the whole is in a horizontal stepped shape. The stepped structure can increase the adhesion between the conveyor belt and the tableware, so that the tableware will not slide on the conveyor belt.

[0024] The end of the transverse conveyor belt is an inclined conveyor belt 101, which is approximately in the middle of the inclined conveyor belt. The longitudinal conveyor belt is arranged on one side, and the tableware enters the longitudinal conveyor belt.

[0025] The water sprinkling and cleaning device on the transverse conveyor belt relies on the water pump 4 arranged at the bottom of the transverse conveyor belt to extract the clean water in the water tank 5, and sprays and preliminarily cleans each tableware through each sprinkling rod 6. In addition to the function of preliminary cleaning, the water sprinkling and cleaning device also plays the role of turning over the bowl. If the bowl is facing the sprinkling rod, the bowl will be filled with clean water as the sprinkling rod sprays the clean water. When the bowl filled with clean water moves to the position of the inclined conveyor belt, due to the height difference between the transverse conveyor belt and the longitudinal conveyor belt, the bowl filled with clean water will turn over with the back facing up, while the bowl that originally had its back facing the sprinkling rod will not be affected.

[0026] The end of the longitudinal conveyor belt is connected to the insertion belt 7, and the tableware is fed into the insertion belt 7 one by one. The insertion belt is composed of a plurality of limit blocks, and the limit blocks include a connecting portion and a blocking portion. The connecting portion is mainly used to connect the adjacent limit blocks along the rotation direction of the insertion belt. The blocking portion is stretched upward with the connecting portion as the base, and is in the shape of a boss. The blocking portion facing the side of the longitudinal conveyor belt is a blocking surface structure 703, and the blocking portion facing the side of the longitudinal conveyor belt is provided with a barb structure 704. The tableware is inserted in the connecting portion between the two limit blocks. One side of the tableware relies on the blocking surface structure, and the other side is slightly tilted with the reinforced guide arc surface between the connecting portion and the blocking portion, and is clamped and limited by the barb structure. The reinforced guide arc surface 706 plays the role of reinforcing the connecting portion and the blocking portion, and at the same time, it also plays the role of guiding the insertion position of the tableware.

[0027] The movable blocks 701 are all movable blocks along the same row. A connecting hole 705 is provided on the connecting part of the movable block. Each movable block is connected together by a connecting rod passing through the connecting hole. The connecting section of the connecting rod is provided with a roller, and a guide rail is provided under the roller to assist the rotation of the insertion belt.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. The unmanned automatic tableware loading and unloading system is characterized by: It includes a conveyor belt, a water sprinkling cleaning device and an insertion device. The water sprinkling cleaning device is arranged above the conveyor belt, and the insertion device is arranged at the end of the conveyor belt. The insertion device includes a limit block. A plurality of limit blocks are connected and assembled to form a circulating insertion belt. The tableware to be cleaned is placed on the conveyor belt, cleaned by the water sprinkling cleaning device, and then inserted into the insertion belt. The conveyor belt includes a transverse conveyor belt and a longitudinal conveyor belt. The longitudinal conveyor belt is arranged at the end of the transverse conveyor belt. The insertion belt is arranged at the end of the longitudinal conveyor belt. The water sprinkling cleaning device is arranged above the transverse conveyor belt. The height of the transverse conveyor belt from the ground is higher than that of the longitudinal conveyor belt from the ground. The height difference is 20-30 cm. The end is an inclined conveyor belt, and the angle between the inclined conveyor belt and the longitudinal conveyor belt is 30°~45°. The limit block includes a connecting part and a blocking part. Along the moving direction of the insertion belt, adjacent limit blocks are connected by the connecting part, and the blocking part is a boss pulled upward from the connecting part. The limit block is divided into a fixed block and a movable block. The fixed block and the movable block are alternately arranged along the moving direction of the insertion belt. A transverse connecting hole is also provided on the connecting part of the movable block. A connecting rod passes through the connecting hole to connect several movable blocks in the same row in series. Rollers are provided at both ends of the connecting rod, and a guide rail is provided under the roller. One side of the blocking part is a blocking surface structure, and the other side is a barb structure. A reinforced guide arc surface is also provided between the blocking surface structure and the connecting part.

2. The unmanned automatic tableware insertion system according to claim 1 is characterized in that: The watering and cleaning device comprises a water tank, a water pump and a watering rack. One end of the water pump is connected to the water tank pipeline, and the other end is connected to the watering rack pipeline. The water pump and the water tank are arranged at the bottom of the transverse conveyor belt, and the watering rack is arranged above the transverse conveyor belt. The watering rack is arranged parallel to the transverse conveyor belt. The watering rack comprises a plurality of watering rods, which are arranged alternately and have a plurality of watering holes.

Citation Information

Patent Citations

  • Unmanned automatic tableware inserting system device

    CN212213677U