Transformer core assembly equipment

Abstract

The present invention belongs to the technical field of transformer production, and in particular, relates to a transformer core assembly device, including a conveying mechanism and a core loading and installation mechanism, wherein the core loading and installation mechanism includes a core loading component, a core dispensing component, and a core installation component: the core loading component is used to transfer a core to the bottom of the core dispensing component, and one end of the core loading component is located below the first dispensing component; the core dispensing component is used to dispense glue on the core, and the core dispensing component is located between the core loading component and the core installation component; the core installation component is used to install the core on a carrier of the conveying mechanism, and the core installation component is located above the conveying mechanism. The present invention realizes automatic dispensing of the core and then installing it on the carrier, which saves a lot of labor costs, improves production efficiency, and avoids problems such as uneven dispensing and inaccurate placement of the core.

Description

Technical Field

[0001] The invention belongs to the technical field of transformer production, and in particular relates to transformer core assembly equipment. Background Art

[0002] With the popularization of electricity and the development of transformer technology, transformers are used more and more widely. At present, transformers are mainly assembled from parts such as magnetic cores, right magnetic cores and wire wraps. Due to the small size of magnetic cores, right magnetic cores and wire wraps, they are generally assembled manually and cannot be automated, which consumes a lot of manpower, increases labor costs and reduces production efficiency. In addition, due to the small size of parts, it is easy to make mistakes such as inaccurate placement of the magnetic core and uneven glue dispensing during the process of manually dispensing glue on the assembly line, resulting in a high defective rate of the transformer assembled later. Summary of the invention

[0003] The purpose of the present invention is to provide a transformer core assembly device, aiming to solve the technical problems in the prior art that the transformer core is mainly assembled manually and cannot be produced automatically, resulting in high cost, low production efficiency, inaccurate core placement, uneven manual glue dispensing, etc., resulting in a high transformer defective rate.

[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a transformer core assembly device, comprising a conveying mechanism and a core feeding and installation mechanism, wherein the core feeding and installation mechanism comprises a core feeding component, a core dispensing component and a core installation component:

[0005] The magnetic core loading component is used to transfer a magnetic core to the bottom of the magnetic core dispensing component, and one end of the magnetic core loading component is located below the first dispensing component;

[0006] The magnetic core glue dispensing component is used to dispense glue on the magnetic core, and the magnetic core glue dispensing component is located between the magnetic core feeding component and the magnetic core mounting component;

[0007] The magnetic core installation component is used to install the glue-dispensed magnetic core on a carrier of the conveying mechanism, and the magnetic core installation component is located above the conveying mechanism.

[0008] Optionally, the magnetic core loading component includes a magnetic core placing component, a magnetic core selecting component and a magnetic core transmission component, the magnetic core selecting component is located above the magnetic core placing component, one end of the magnetic core transmission component is abutted against the magnetic core placing component, and the other end of the magnetic core transmission component is located below the magnetic core dispensing component.

[0009] Optionally, the magnetic core placement component includes a magnetic core placement base, a servo drive component is fixedly arranged on the magnetic core placement base, a magnetic core support plate is fixedly installed on the servo drive component, a magnetic core fixture is fixedly installed on the magnetic core support plate, and the magnetic core fixture is provided with multiple rows of first grooves for placing magnetic cores, and a notch is provided at one end of the first groove close to the magnetic core transmission component, and the notch abuts against the magnetic core transmission component;

[0010] The core shifting assembly comprises a core shifting fixed seat, a core shifting slide rail, a core driving cylinder, a core shifting cylinder and a core shifting block, wherein the core shifting slide rail is fixedly mounted at the rear end of the core shifting fixed seat, the core driving cylinder is fixedly mounted at the front end of the core shifting fixed seat, the core shifting cylinder is connected to the core shifting slide rail via a first core shifting connecting block, the core driving cylinder is connected to the first core shifting connecting block, and the core shifting block is connected to the core shifting cylinder;

[0011] The magnetic core transmission component includes a magnetic core transmission straight vibration feeder and a magnetic core transmission guide groove. The magnetic core transmission straight vibration feeder is fixedly installed between the magnetic core placement component and the magnetic core dispensing component. The other end of the magnetic core transmission guide groove is fixedly installed on the magnetic core transmission straight vibration feeder. One end of the magnetic core transmission guide groove abuts against the magnetic core fixture.

[0012] Optionally, the magnetic core dispensing component includes a magnetic core pushing assembly and a magnetic core dispensing assembly, the magnetic core pushing assembly is fixedly installed between the conveying mechanism and the magnetic core loading component, the magnetic core pushing assembly is abutted against the magnetic core loading component, and the magnetic core dispensing assembly is located above the magnetic core pushing assembly.

[0013] Optionally, the magnetic core pushing assembly includes a magnetic core pushing fixing seat, a magnetic core pushing cylinder and a magnetic core pushing block, the magnetic core pushing fixing seat is located below the magnetic core dispensing assembly, one end of the magnetic core pushing fixing seat is fixedly provided with a first magnetic core pushing fixing block, the first magnetic core fixing block is provided with a second groove matching the magnetic core, the second groove is located below the magnetic core mounting component, the magnetic core pushing cylinder is fixedly installed at the other end of the magnetic core pushing fixing seat, the magnetic core pushing block is connected to the magnetic core pushing cylinder, and the magnetic core transmission guide groove is located between the magnetic core pushing block and the first magnetic core pushing fixing block;

[0014] The magnetic core dispensing assembly includes a magnetic core dispensing fixing seat, a magnetic core dispensing connecting plate, a magnetic core dispensing cylinder, a magnetic core dispensing slide rail, a magnetic core dispensing connecting block and a magnetic core dispensing device. The magnetic core dispensing connecting plate is fixedly installed on the upper end of the magnetic core dispensing fixing seat, the magnetic core dispensing cylinder is fixedly installed on the upper end of the magnetic core dispensing connecting plate, the magnetic core dispensing slide rail is fixedly installed on the magnetic core dispensing connecting plate, the magnetic core dispensing slide rail is located below the magnetic core dispensing cylinder, one end of the magnetic core dispensing connecting block is connected to the slide rail, one end of the magnetic core dispensing connecting block is also connected to the magnetic core dispensing cylinder, the other end of the magnetic core dispensing connecting block is fixedly connected to the magnetic core dispensing device, and the magnetic core dispensing device is located above the magnetic core transmission guide groove.

[0015] Optionally, the core mounting component includes a core mounting fixing seat, a core mounting primary drive assembly, a core mounting secondary drive assembly, a core mounting rotation drive assembly and a core mounting clamping assembly, the core mounting primary drive assembly is fixedly mounted on the upper end of the core mounting fixing seat, the core mounting secondary drive assembly is connected to the core mounting primary drive assembly, the core mounting rotation drive assembly is connected to the core mounting secondary drive assembly, and the core mounting clamping assembly is connected to the core mounting rotation drive assembly.

[0016] Optionally, the magnetic core installation primary drive assembly includes a magnetic core installation drive cylinder and a magnetic core installation drive slide rail, the magnetic core installation drive cylinder and the magnetic core installation drive slide rail are respectively fixedly installed at two ends of the magnetic core installation fixing seat, the magnetic core installation secondary drive assembly is connected to the magnetic core installation drive slide rail, and the magnetic core installation drive cylinder is connected to the magnetic core installation secondary drive assembly;

[0017] The core mounting secondary drive assembly comprises a core mounting secondary fixed plate, a core mounting secondary drive cylinder and a core mounting secondary slide rail, the core mounting secondary fixed plate is connected to the core mounting drive slide rail, the core mounting secondary drive cylinder is fixedly mounted on the upper end of the core mounting secondary fixed plate, the core mounting secondary slide rail is fixedly mounted on the lower end of the core mounting secondary fixed plate, the core mounting secondary slide rail is connected to the core mounting rotation drive assembly, and the core mounting rotation drive assembly is also connected to the core mounting secondary drive cylinder;

[0018] The magnetic core installation rotation drive assembly includes a magnetic core installation rotation connection plate and a magnetic core installation rotation cylinder, one end of the magnetic core installation rotation connection plate is connected to the magnetic core installation secondary slide rail, the first magnetic core installation rotation cylinder is fixedly installed on the other end of the magnetic core installation rotation connection plate, the magnetic core installation rotation connection plate is also connected to the magnetic core installation secondary drive cylinder, and the magnetic core installation rotation cylinder is connected to the magnetic core installation clamping assembly;

[0019] The core mounting clamping assembly includes a core mounting clamping connecting plate, a core mounting clamping cylinder and at least two core mounting clamps, the core mounting clamping connecting plate is connected to the core mounting rotating cylinder, the core mounting clamping cylinder is fixedly mounted on the core mounting clamping connecting plate, and the core mounting clamp is connected to the core mounting clamping cylinder.

[0020] Optionally, the conveying mechanism includes:

[0021] A conveying component is used for conveying the carrier, and the conveying component is fixedly installed below the magnetic core installation component.

[0022] The positioning component is used to detect the position of the carrier and limit the position of the carrier, and the positioning component is fixedly installed on the conveying component.

[0023] Optionally, the positioning component includes a carrier detection component and a carrier positioning component, the carrier detection component and the carrier positioning component are fixedly mounted on the conveying component in sequence, and the carrier detection component is located on the left side of the carrier positioning component.

[0024] Optionally, the carrier detection assembly includes a carrier detection fixing plate and a carrier detection sensor, the carrier detection fixing plate is fixedly connected to the first conveying component, and the carrier detection sensor is fixedly mounted on the carrier detection fixing plate;

[0025] The carrier positioning assembly includes a carrier positioning fixing plate, a carrier positioning connecting plate, a carrier positioning cylinder and a carrier positioning column. The carrier positioning fixing plate is fixedly installed on the first conveying component, the carrier positioning connecting plate is fixedly connected to the upper end of the carrier positioning fixing plate, the carrier positioning cylinder is fixedly connected to the lower end of the carrier positioning fixing plate, the carrier positioning column is connected to the carrier positioning cylinder, and the carrier positioning connecting plate is provided with a first through hole matching the carrier positioning column.

[0026] The above one or more technical solutions in a transformer core assembly device provided by an embodiment of the present invention have at least one of the following technical effects: when in use, a carrier for installing a magnetic core is placed on the conveying mechanism, and then the magnetic core loading component conveys a magnetic core to the bottom of the magnetic core glue dispensing component, and the magnetic core glue dispensing component dispenses glue on the magnetic core, that is, evenly applies a certain amount of glue on the magnetic core, so that the magnetic core can be bonded and fixed to other transformer parts, and then the magnetic core installation component installs the glued magnetic core on the carrier on the conveying mechanism, and the magnetic core moves to the next processing station on the conveying mechanism with the carrier, thereby realizing automatic installation of the magnetic core on the carrier on the conveying mechanism after glue dispensing, saving a lot of labor costs, improving production efficiency, avoiding problems such as uneven glue dispensing on the magnetic core due to the small size of the magnetic core, inaccurate placement of the magnetic core, and reducing the defective rate of the transformer assembled subsequently. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0028] Figure 1 A schematic structural diagram of a transformer core assembly device provided in an embodiment of the present invention.

[0029] Figure 2 A structural schematic diagram of a magnetic core loading and installation mechanism of a transformer magnetic core assembly device provided in an embodiment of the present invention.

[0030] Figure 3 A structural schematic diagram of a magnetic core loading and installation mechanism of a transformer magnetic core assembly device provided in an embodiment of the present invention.

[0031] Figure 4 A structural schematic diagram of a magnetic core loading and installation mechanism of a transformer magnetic core assembly device provided in an embodiment of the present invention.

[0032] Figure 5 A schematic structural diagram of a positioning component of a transformer core assembly device provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0034] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0036] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0037] In one embodiment of the present invention, Figure 1 As shown, a transformer core assembly device is provided, including a conveying mechanism 1 and a core loading and installing mechanism 2, the core loading and installing mechanism 2 includes a core loading component 21, a core glue dispensing component 22 and a core installing component 23, one end of the core loading component 21 is located below the first glue dispensing component, the core glue dispensing component 22 is located between the core loading component 21 and the core installing component 23, and the core installing component 23 is located above the conveying mechanism 1; the core loading component 21 is used to convey a core to the bottom of the core glue dispensing component 22, the core glue dispensing component 22 is used to dispense glue on the core, and the core installing component 23 is used to install the glued core on a carrier of the conveying mechanism 1.

[0038] In this embodiment, when in use, a carrier for installing a magnetic core is placed on the conveying mechanism 1, and then the magnetic core loading component 21 conveys a magnetic core to the bottom of the magnetic core glue dispensing component 22, and the magnetic core glue dispensing component 22 dispenses glue on the magnetic core, that is, evenly applies a certain amount of glue on the magnetic core so that the magnetic core can be bonded and fixed to other transformer parts, and then the magnetic core installation component 23 installs the glued magnetic core on the carrier on the conveying mechanism 1, and the magnetic core moves to the next processing station on the conveying mechanism 1 with the carrier, thereby realizing automatic installation of the magnetic core on the carrier on the conveying mechanism 1 after glue dispensing, saving a lot of labor costs, improving production efficiency, avoiding problems such as uneven glue dispensing and inaccurate placement of the magnetic core due to the small size of the magnetic core, and reducing the defective rate of the transformer assembled subsequently.

[0039] In another embodiment of the present invention, Figure 2 As shown, the magnetic core loading component 21 includes a magnetic core placement component 211, a magnetic core material selection component 212 and a magnetic core transmission component 213. The magnetic core material selection component 212 is located above the magnetic core placement component 211, one end of the magnetic core transmission component 213 is in contact with the magnetic core placement component 211, and the other end of the magnetic core transmission component 213 is located below the magnetic core dispensing component 22. First, place the magnetic core on the magnetic core placement component 211, the magnetic core material selection component 212 selects the magnetic core on the magnetic core placement component 211 onto the magnetic core transmission component 213, and the magnetic core transmission component 213 transfers the magnetic core to the bottom of the magnetic core dispensing component 22 for dispensing, thereby realizing the automatic transfer of the magnetic core to the bottom of the first dispensing component, saving manpower and improving production efficiency.

[0040] In another embodiment of the present invention, Figure 2As shown, the magnetic core placement component 211 includes a magnetic core placement base 2111, a servo driver 2112 is fixedly installed on the magnetic core placement base 2111, a magnetic core support plate 2113 is fixedly installed on the servo driver 2112, a magnetic core fixture 2114 is fixedly installed on the magnetic core support plate 2113, and the magnetic core fixture 2114 is provided with multiple rows of first grooves for placing magnetic cores, and a notch is provided in the first groove near one end of the magnetic core transmission component 213, and the notch abuts against the magnetic core transmission component 213. The magnetic core jig 2114 is filled with magnetic cores, and the magnetic core shifting assembly 212 shifts the first row of magnetic cores on the magnetic core jig 2114 onto the magnetic core transmission assembly 213. Then, the servo drive 2112 drives the magnetic core support plate 2113 to move toward the magnetic core shifting assembly 212. The magnetic core jig 2114 moves along with the magnetic core support plate 2113, so that the second row of magnetic cores on the magnetic core jig 2114 is located at the magnetic core shifting assembly 212. Below, the core shifting assembly 212 shifts the second column of cores onto the core transfer assembly 213. After the cores on the core transfer assembly 213 are mounted on the carrier by the core mounting component 23, the core shifting assembly 212 continues to shift the next column of cores onto the core transfer assembly 213. When there are no cores on the core fixture 2114, a new core fixture 2114 filled with cores is replaced, which saves manpower and improves production efficiency.

[0041] Among them, the core material shifting assembly 212 includes a core material shifting fixed seat 2121, a core material shifting slide 2122, a core driving cylinder 2123, a core material shifting cylinder 2124 and a core material shifting block 2125. The core material shifting slide 2122 is fixedly installed at the rear end of the core material shifting fixed seat 2121, the core driving cylinder 2123 is fixedly installed at the front end of the core material shifting fixed seat 2121, the core material shifting cylinder 2124 is connected to the core material shifting slide 2122 through a first core material shifting connecting block, the core driving cylinder 2123 is connected to the first core material shifting connecting block, and the core material shifting block 2125 is connected to the core material shifting cylinder 2124. The core driving cylinder 2123 drives the core shifting cylinder 2124 to move above the end of the first groove where the notch is not provided, and then the core shifting cylinder 2124 drives the core shifting block 2125 to move downward, and the core driving cylinder 2123 drives the core shifting cylinder 2124 to move toward the core transmission component 213, and the core shifting block 2125 moves with the core shifting cylinder 2124, so that the core shifting block 2125 automatically shifts the core on the core fixture 2114 to the core transmission component 213, thereby saving manpower and improving production efficiency.

[0042] The magnetic core transmission component 213 includes a magnetic core transmission direct vibration feeder 2131 and a magnetic core transmission guide groove 2132. The magnetic core transmission direct vibration feeder 2131 is fixedly installed between the magnetic core placement component 212 and the magnetic core dispensing component 22. The other end of the magnetic core transmission guide groove 2132 is fixedly installed on the magnetic core transmission direct vibration feeder 2131. One end of the magnetic core transmission guide groove 2132 abuts against the magnetic core fixture 2114. The magnetic core shifting component 212 shifts the magnetic core on the magnetic core fixture 2114 onto the magnetic core transmission guide groove 2132. Then, under the action of the magnetic core transmission direct vibration feeder 2131, the magnetic core continuously moves forward to the bottom of the magnetic core dispensing component 22, which saves manpower and improves production efficiency.

[0043] Among them, a first magnetic core transmission detection sensor is provided at the other end of the magnetic core transmission guide groove 2132, and the first magnetic core transmission detection sensor is used to detect whether the magnetic core has moved to the specified position. When the first magnetic core detection sensor detects that the magnetic core has moved to the other end of the magnetic core transmission guide groove 2132, the first dispensing component dispenses glue on the magnetic core.

[0044] In another embodiment of the present invention, Figure 3 and Figure 4 As shown, the magnetic core glue dispensing component 22 includes a magnetic core pushing component 221 and a magnetic core glue dispensing component 222. The magnetic core pushing component 221 is fixedly installed between the conveying mechanism 1 and the magnetic core loading component 21. The magnetic core pushing component 221 abuts against the magnetic core loading component 21, and the magnetic core glue dispensing component 222 is located above the magnetic core pushing component 221. The magnetic core pushing component 221 is fixedly connected to the magnetic core transmission guide groove 2132. The magnetic core is transmitted to the magnetic core pushing component 221 through the magnetic core transmission guide groove 2132. The magnetic core glue dispensing component 222 dispenses glue on the magnetic core, and then the magnetic core pushing component 221 pushes the magnetic core to the bottom of the magnetic core mounting component 23, realizing automatic glue dispensing of the magnetic core, and transmitting the glued magnetic core to the bottom of the magnetic core mounting component 23, saving manpower, improving production efficiency, and reducing the defective rate.

[0045] In another embodiment of the present invention, Figure 3 and Figure 4As shown, the core pushing assembly 221 includes a core pushing fixed seat 2211, a core pushing cylinder 2212 and a core pushing block 2213. The core pushing fixed seat 2211 is located below the core dispensing assembly 222. A first core pushing fixed block is fixedly provided at one end of the core pushing fixed seat 2211. A second groove matching the magnetic core is provided on the first core fixed block. The second groove is located below the magnetic core mounting component 23. The core pushing cylinder 2212 is fixedly installed at the other end of the core pushing fixed seat 2211. The core pushing block 2213 is connected to the core pushing cylinder 2212. The core transmission guide groove 2132 is located between the core pushing block 2213 and the first core pushing fixed block. The magnetic core is transferred to between the magnetic core pushing block 2213 and the first magnetic core pushing fixed block through the magnetic core transfer guide groove 2132, and then the magnetic core dispensing component 222 dispenses glue on the magnetic core. After the magnetic core dispensing is completed, the magnetic core pushing cylinder 2212 drives the magnetic core pushing block 2213 to move, and the magnetic core pushing block 2213 pushes the magnetic core into the second groove, and then the magnetic core mounting component 23 mounts the magnetic core on the carrier, saving manpower and improving production efficiency.

[0046] The magnetic core dispensing assembly 222 includes a magnetic core dispensing fixing seat 2221, a magnetic core dispensing connecting plate 2222, a magnetic core dispensing cylinder 2223, a magnetic core dispensing slide rail 2224, a magnetic core dispensing connecting block 2225 and a magnetic core dispensing device 2226. The magnetic core dispensing connecting plate 2222 is fixedly mounted on the upper end of the magnetic core dispensing fixing seat 2221, the magnetic core dispensing cylinder 2223 is fixedly mounted on the upper end of the magnetic core dispensing connecting plate 2222, and the magnetic core dispensing slide rail 2224 is fixedly mounted. Installed on the magnetic core dispensing connection plate 2222, the magnetic core dispensing slide rail 2224 is located below the magnetic core dispensing cylinder 2223, one end of the magnetic core dispensing connection block 2225 is connected to the slide rail, one end of the magnetic core dispensing connection block 2225 is also connected to the magnetic core dispensing cylinder 2223, the other end of the magnetic core dispensing connection block 2225 is fixedly connected to the magnetic core dispenser 2226, and the magnetic core dispenser 2226 is located above the magnetic core transmission guide groove 2132. When the magnetic core is transferred to between the magnetic core pushing block 2213 and the first magnetic core pushing fixed block through the magnetic core transfer guide groove 2132, the magnetic core dispensing cylinder 2223 drives the magnetic core dispensing connection block 2225 to move downward along the magnetic core dispensing slide rail 2224, and the magnetic core dispensing device 2226 moves downward along with the magnetic core dispensing connection plate 2222. The magnetic core dispensing device 2226 moves to the magnetic core to dispense glue on the magnetic core, which saves manpower, improves production efficiency, and reduces the defective rate.

[0047] In another embodiment of the present invention, Figure 3 and Figure 4 As shown, the core mounting component 23 includes a core mounting fixing seat 231, a core mounting primary drive component 232, a core mounting secondary drive component 233, a core mounting rotation drive component 234 and a core mounting clamping component 235. The core mounting primary drive component 232 is fixedly mounted on the upper end of the core mounting fixing seat 231, the core mounting secondary drive component 233 is connected to the core mounting primary drive component 232, the core mounting rotation drive component 234 is connected to the core mounting secondary drive component 233, and the core mounting clamping component 235 is connected to the core mounting rotation drive component 234. The magnetic core installation primary drive component 232 drives the magnetic core installation secondary drive component 233 to move forward and backward, the magnetic core installation secondary drive component 233 drives the magnetic core installation rotation drive component 234 to move up and down, the magnetic core installation rotation drive component 234 drives the magnetic core installation clamping component 235 to rotate, the magnetic core installation clamping component 235 clamps the magnetic core, and then the magnetic core installation clamping component 235 rotates under the drive of the magnetic core installation rotation drive component 234, and the magnetic core rotates, and then driven by the magnetic core installation primary drive component 232, the magnetic core installation clamping component 235 moves to the top of the carrier, and then the magnetic core is installed on the carrier, which saves manpower, improves production efficiency, and reduces the defective rate.

[0048] In another embodiment of the present invention, Figure 3 and Figure 4 As shown, the magnetic core installation primary drive assembly 232 includes a magnetic core installation drive cylinder 2321 and a magnetic core installation drive rail 2322, the magnetic core installation drive cylinder 2321 and the magnetic core installation drive rail 2322 are respectively fixedly installed at both ends of the magnetic core installation fixed seat 231, the magnetic core installation secondary drive assembly 233 is connected to the magnetic core installation drive rail 2322, and the magnetic core installation drive cylinder 2321 is connected to the magnetic core installation secondary drive assembly 233. The first installation drive cylinder can drive the magnetic core installation secondary drive assembly 233 to move forward and backward along the magnetic core installation drive rail 2322.

[0049] Among them, the core mounting secondary drive component 233 includes a core mounting secondary fixed plate 2331, a core mounting secondary drive cylinder 2332 and a core mounting secondary slide rail 2333. The core mounting secondary fixed plate 2331 is connected to the core mounting drive slide rail 2322. The core mounting secondary drive cylinder 2332 is fixedly installed on the upper end of the core mounting secondary fixed plate 2331. The core mounting secondary slide rail 2333 is fixedly installed on the lower end of the core mounting secondary fixed plate 2331. The core mounting secondary slide rail 2333 is connected to the core mounting rotation drive component 234. The core mounting rotation drive component 234 is also connected to the core mounting secondary drive cylinder 2332. The magnetic core installation secondary fixing plate 2331 can slide along the magnetic core installation driving rail 2322 , and the magnetic core installation secondary driving cylinder 2332 drives the magnetic core installation rotating driving assembly 234 to slide up and down along the magnetic core installation secondary rail 2333 .

[0050] The magnetic core installation rotation drive assembly 234 includes a magnetic core installation rotation connection plate 2341 and a magnetic core installation rotation cylinder 2342. One end of the magnetic core installation rotation connection plate 2341 is connected to the magnetic core installation secondary slide rail 2333. The first magnetic core installation rotation cylinder 2342 is fixedly installed at the other end of the magnetic core installation rotation connection plate 2341. The magnetic core installation rotation connection plate 2341 is also connected to the magnetic core installation secondary drive cylinder 2332. The magnetic core installation rotation cylinder 2342 is connected to the magnetic core installation clamping assembly 235. The magnetic core installation secondary drive cylinder 2332 drives the magnetic core installation rotation connection plate 2341 to slide up and down along the magnetic core installation secondary slide rail 2333. The magnetic core installation rotation cylinder 2342 moves up and down with the magnetic core installation rotation connection plate 2341. The magnetic core installation rotation cylinder 2342 drives the magnetic core installation clamping assembly 235 to rotate.

[0051] Among them, the core installation clamping assembly 235 includes a core installation clamping connecting plate 2351, a core installation clamping cylinder 2352 and at least two core installation clips 2353, the core installation clamping connecting plate 2351 is connected to the core installation rotating cylinder 2342, the core installation clamping cylinder 2352 is fixedly installed on the core installation clamping connecting plate 2351, and the core installation clip 2353 is connected to the core installation clamping cylinder 2352; the core installation clamping connecting plate 2351 rotates under the drive of the core installation rotating cylinder 2342, the core installation clamping connecting plate 2351 drives the core installation clamping cylinder 2352 to rotate, and the core installation clamping cylinder 2352 drives the two core installation clips 2353 to open and close, so as to clamp and put down the core, save manpower, improve production efficiency and reduce the defective rate.

[0052] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, the conveying mechanism 1 includes a conveying component 11 and a positioning component 12, the conveying component 11 is fixedly installed below the magnetic core mounting component 23, and the positioning component 12 is fixedly installed on the conveying component 11; the conveying component 11 is used to convey the carrier, and the positioning component 12 is used to detect the position of the carrier and limit the carrier.

[0053] In this embodiment, when in use, the positioning component 12 detects whether the carrier has reached the specified position, that is, detects whether the carrier has reached the bottom of the magnetic core mounting component 23. When it is detected that the carrier has reached the specified position, the positioning component 12 limits the carrier so that the carrier no longer moves with the conveying component 11, so that the magnetic core mounting component 23 can install the magnetic core on the carrier. When the magnetic core mounting component 23 has installed the magnetic core on the carrier, the positioning component 12 no longer limits the carrier, and the conveying component 11 drives the carrier to move to the next processing station, thereby ensuring the accuracy of the magnetic core assembly production and avoiding the problem of magnetic core assembly failure caused by deviation in the carrier position or movement of the carrier during the assembly process.

[0054] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, the positioning component 12 includes a carrier detection component 121 and a carrier positioning component 122, and the carrier detection component 121 and the carrier positioning component 122 are fixedly installed on the conveying component 11 in sequence, and the carrier detection component 121 is located on the left side of the carrier positioning component 122. The carrier detection component 121 is used to detect the carrier. When the carrier detection component 121 detects that the carrier has arrived at the specified position, the carrier positioning component 122 positions the carrier so that the carrier no longer moves. When the core assembly production step is completed, the carrier positioning component 122 no longer positions the carrier so that the carrier can move to the next processing station.

[0055] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, the carrier detection assembly 121 includes a carrier detection fixing plate 1211 and a carrier detection sensor 1212. The carrier detection fixing plate 1211 is fixedly connected to the first conveying component 11, and the carrier detection sensor 1212 is fixedly installed on the carrier detection fixing plate 1211;

[0056] The carrier positioning assembly 122 includes a carrier positioning fixing plate 1221, a carrier positioning connecting plate 1222, a carrier positioning cylinder 1223 and a carrier positioning column 1224. The carrier positioning fixing plate 1221 is fixedly installed on the first conveying component 11, the carrier positioning connecting plate 1222 is fixedly connected to the upper end of the carrier positioning fixing plate 1221, the carrier positioning cylinder 1223 is fixedly connected to the lower end of the carrier positioning fixing plate 1221, the carrier positioning column 1224 is connected to the carrier positioning cylinder 1223, and the carrier positioning connecting plate 1222 is provided with a first through hole matching the carrier positioning column 1224. A stop column is provided on the carrier, and the stop column is located above the carrier positioning connecting plate 1222. When the carrier detection sensor 1212 detects that the carrier has reached the specified position, the carrier positioning cylinder 1223 drives the carrier positioning column 1224 to move upward through the first through hole, so that the carrier positioning column 1224 can block the stop column of the carrier, thereby blocking the carrier and achieving the function of positioning the carrier. When the assembly processing step is completed, the carrier positioning cylinder 1223 drives the carrier positioning column 1224 to move downward, so that the carrier can move to the next processing station.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer core assembly device, characterized in that: It includes a conveying mechanism and a magnetic core feeding and installation mechanism, and the magnetic core feeding and installation mechanism includes a magnetic core feeding component, a magnetic core dispensing component and a magnetic core installation component: The magnetic core loading component is used to transfer a magnetic core to the bottom of the magnetic core dispensing component, and one end of the magnetic core loading component is located below the magnetic core dispensing component; The magnetic core glue dispensing component is used to dispense glue on the magnetic core, and the magnetic core glue dispensing component is located between the magnetic core feeding component and the magnetic core mounting component; The magnetic core mounting component is used to mount the glued magnetic core on a carrier of the conveying mechanism, and the magnetic core mounting component is located above the conveying mechanism; The magnetic core feeding component includes a magnetic core placing component, a magnetic core shifting component and a magnetic core transmission component, and the magnetic core transmission component includes a magnetic core transmission direct vibration feeder and a magnetic core transmission guide groove; The magnetic core glue dispensing component comprises a magnetic core pushing component and a magnetic core glue dispensing component, the magnetic core pushing component is fixedly installed between the conveying mechanism and the magnetic core loading component, the magnetic core pushing component is in contact with the magnetic core loading component, and the magnetic core glue dispensing component is located above the magnetic core pushing component; The magnetic core pushing assembly comprises a magnetic core pushing fixing seat, a magnetic core pushing cylinder and a magnetic core pushing block, the magnetic core pushing fixing seat is located below the magnetic core dispensing assembly, one end of the magnetic core pushing fixing seat is fixedly provided with a first magnetic core pushing fixing block, the first magnetic core pushing fixing block is provided with a second groove matching the magnetic core, the second groove is located below the magnetic core mounting component, the magnetic core pushing cylinder is fixedly installed at the other end of the magnetic core pushing fixing seat, the magnetic core pushing block is connected to the magnetic core pushing cylinder, and the magnetic core transmission guide groove is located between the magnetic core pushing block and the first magnetic core pushing fixing block; The magnetic core dispensing assembly comprises a magnetic core dispensing fixing seat, a magnetic core dispensing connecting plate, a magnetic core dispensing cylinder, a magnetic core dispensing slide rail, a magnetic core dispensing connecting block and a magnetic core dispensing device, wherein the magnetic core dispensing connecting plate is fixedly mounted on the upper end of the magnetic core dispensing fixing seat, the magnetic core dispensing cylinder is fixedly mounted on the upper end of the magnetic core dispensing connecting plate, the magnetic core dispensing slide rail is fixedly mounted on the magnetic core dispensing connecting plate, the magnetic core dispensing slide rail is located below the magnetic core dispensing cylinder, one end of the magnetic core dispensing connecting block is connected to the slide rail, one end of the magnetic core dispensing connecting block is also connected to the magnetic core dispensing cylinder, the other end of the magnetic core dispensing connecting block is fixedly connected to the magnetic core dispensing device, and the magnetic core dispensing device is located above the magnetic core transmission guide groove; The magnetic core mounting component includes a magnetic core mounting fixing seat, a magnetic core mounting primary drive assembly, a magnetic core mounting secondary drive assembly, a magnetic core mounting rotation drive assembly and a magnetic core mounting clamping assembly, wherein the magnetic core mounting primary drive assembly is fixedly mounted on the upper end of the magnetic core mounting fixing seat, the magnetic core mounting secondary drive assembly is connected to the magnetic core mounting primary drive assembly, the magnetic core mounting rotation drive assembly is connected to the magnetic core mounting secondary drive assembly, and the magnetic core mounting clamping assembly is connected to the magnetic core mounting rotation drive assembly; The magnetic core installation primary drive assembly includes a magnetic core installation drive cylinder and a magnetic core installation drive slide rail, the magnetic core installation drive cylinder and the magnetic core installation drive slide rail are respectively fixedly installed at two ends of the magnetic core installation fixing seat, the magnetic core installation secondary drive assembly is connected to the magnetic core installation drive slide rail, and the magnetic core installation drive cylinder is connected to the magnetic core installation secondary drive assembly; The core mounting secondary drive assembly comprises a core mounting secondary fixed plate, a core mounting secondary drive cylinder and a core mounting secondary slide rail, the core mounting secondary fixed plate is connected to the core mounting drive slide rail, the core mounting secondary drive cylinder is fixedly mounted on the upper end of the core mounting secondary fixed plate, the core mounting secondary slide rail is fixedly mounted on the lower end of the core mounting secondary fixed plate, the core mounting secondary slide rail is connected to the core mounting rotation drive assembly, and the core mounting rotation drive assembly is also connected to the core mounting secondary drive cylinder; The magnetic core installation rotation drive assembly includes a magnetic core installation rotation connection plate and a magnetic core installation rotation cylinder, one end of the magnetic core installation rotation connection plate is connected to the magnetic core installation secondary slide rail, the first magnetic core installation rotation cylinder is fixedly installed on the other end of the magnetic core installation rotation connection plate, the magnetic core installation rotation connection plate is also connected to the magnetic core installation secondary drive cylinder, and the magnetic core installation rotation cylinder is connected to the magnetic core installation clamping assembly; The magnetic core installation clamping assembly comprises a magnetic core installation clamping connecting plate, a magnetic core installation clamping cylinder and at least two magnetic core installation clamps, wherein the magnetic core installation clamping connecting plate is connected to the magnetic core installation rotating cylinder, the magnetic core installation clamping cylinder is fixedly mounted on the magnetic core installation clamping connecting plate, and the magnetic core installation clamp is connected to the magnetic core installation clamping cylinder; The conveying mechanism comprises: A conveying component, used for conveying the carrier, wherein the conveying component is fixedly installed below the magnetic core mounting component; The positioning component is used to detect the position of the carrier and limit the position of the carrier, and the positioning component is fixedly installed on the conveying component.

2. The transformer core assembly equipment according to claim 1, characterized in that: The magnetic core material selection component is located above the magnetic core placement component, one end of the magnetic core transmission component is abutted against the magnetic core placement component, and the other end of the magnetic core transmission component is located below the magnetic core dispensing component.

3. The transformer core assembly equipment according to claim 2, characterized in that: The magnetic core placement component includes a magnetic core placement base, a servo drive component is fixedly arranged on the magnetic core placement base, a magnetic core support plate is fixedly installed on the servo drive component, a magnetic core fixture is fixedly installed on the magnetic core support plate, and a plurality of rows of first grooves for placing magnetic cores are arranged on the magnetic core fixture, and a notch is arranged at one end of the first groove close to the magnetic core transmission component, and the notch abuts against the magnetic core transmission component; The core shifting assembly comprises a core shifting fixed seat, a core shifting slide rail, a core driving cylinder, a core shifting cylinder and a core shifting block, wherein the core shifting slide rail is fixedly mounted at the rear end of the core shifting fixed seat, the core driving cylinder is fixedly mounted at the front end of the core shifting fixed seat, the core shifting cylinder is connected to the core shifting slide rail via a first core shifting connecting block, the core driving cylinder is connected to the first core shifting connecting block, and the core shifting block is connected to the core shifting cylinder; The magnetic core transmission direct vibration feeder is fixedly installed between the magnetic core placement component and the magnetic core dispensing component, the other end of the magnetic core transmission guide groove is fixedly installed on the magnetic core transmission direct vibration feeder, and one end of the magnetic core transmission guide groove is abutted against the magnetic core fixture.

4. The transformer core assembly equipment according to claim 1, characterized in that: The positioning component includes a carrier detection component and a carrier positioning component. The carrier detection component and the carrier positioning component are fixedly installed on the conveying component in sequence. The carrier detection component is located on the left side of the carrier positioning component.

5. The transformer core assembly equipment according to claim 4, characterized in that: The carrier detection assembly includes a carrier detection fixing plate and a carrier detection sensor, the carrier detection fixing plate is fixedly connected to the conveying component, and the carrier detection sensor is fixedly mounted on the carrier detection fixing plate; The carrier positioning assembly includes a carrier positioning fixing plate, a carrier positioning connecting plate, a carrier positioning cylinder and a carrier positioning column. The carrier positioning fixing plate is fixedly installed on the conveying component, the carrier positioning connecting plate is fixedly connected to the upper end of the carrier positioning fixing plate, the carrier positioning cylinder is fixedly connected to the lower end of the carrier positioning fixing plate, the carrier positioning column is connected to the carrier positioning cylinder, and the carrier positioning connecting plate is provided with a first through hole matching the carrier positioning column.

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