A vibrating feeding device for aeolian sand and loess hopper
By designing a vibrating hopper cutting device including a vibrating grate net and a vibrating pull rod, the problem of difficulty in cutting when the humidity is greater than 5% and the temperature is low is solved, and the smooth cutting of materials and debris filtration of debris is achieved, ensuring the normal operation of the filling system.
Patent Information
- Application Number
- CN202010818923.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-08-14
AI Technical Summary
Wind-accumulated sand and loess are prone to bond and plate bond when the humidity is greater than 5% and the temperature is low, resulting in difficulty in cutting. The prior art cannot realize continuous screening and cutting of wind-accumulated sand and loess.
A vibrating feeding device for hoppers is designed, including a hopper, a vibrating grate net, a vibrating tie rod, a spring bracket, a vibrating motor, etc. The vibration force of the vibration motor acts on the vibrating tie rod, and combined with the sliding action of the spring, the vibrating grate net vibrating up and down, crushing or mashing bonded materials, and adjusting the vibration frequency through remote control.
It achieves smooth discharge of wind-stacked sand and loess when humidity is greater than 5% and temperature is low, avoiding manual cleaning and insufficient material supply, affecting the batching problem. At the same time, filtering the debris in the material to ensure the normal operation of the filling system.
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Figure CN111806906B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a hopper vibration type material discharging device, in particular to a hopper vibration type material discharging device for aeolian sand and loess. Background Art
[0002] In the coal mine paste filling system, in order to reduce the cost of coal mine backfill mining, different filling materials are used according to local conditions. In the northwest desert area of my country, local unique aeolian sand and loess are generally used as raw materials for paste filling. When the temperature is low in the rainy season or winter, the moisture content of aeolian sand and loess is relatively high; aeolian sand and loess with a humidity greater than 5% are easy to compact, and it is difficult to discharge in the screening hopper, causing difficulties in feeding; at the same time, the vegetation growing in the northwest desert area of my country has a well-developed root system, which is mixed in the mined loess and aeolian sand. The root system of the vegetation affects the screening and feeding, and also affects the safety of the filling pipeline.
[0003] When the wind-blown sand and loess are in the rainy season or the low temperature in winter, the environmental humidity is greater than 5%, which is easy to cause the wind-blown sand and loess to stick together and compact. The wind-blown sand and loess screening devices sold on the market generally use a feeding vibration device with an external vibrating motor. The screening device using an external vibrating motor makes the material more likely to compact, and cannot achieve continuous screening and feeding of wind-blown sand and loess raw materials under the above environment. At present, there is no vibration device on the market that can meet the screening and feeding of wind-blown sand and loess.
[0004] This requires a screening device that can not only remove impurities in loess and aeolian sand, but also smoothly screen the material. The screening device needs to have a simple structure, be strong and durable, be easy to operate, and be easy to disassemble and maintain. Summary of the invention
[0005] The purpose of the present invention is to provide a vibrating feeding device for aeolian sand and loess hoppers, so as to solve the problem of smooth feeding when the humidity of aeolian sand and loess is greater than 5% and the temperature is low, and to avoid the problem of manual cleaning and insufficient material supply, which affects the batching.
[0006] The objective of the present invention is achieved in that: a vibrating material discharging device comprises: a receiving hopper, a vibrating grate, a vibrating rod, a spring bracket, a spring, a mounting plate, a rapping device, a vibrating motor seat and a vibrating motor; the upper end of the vibrating rod is connected with a mounting plate or a vibrating motor seat, a vibrating motor is connected to the vibrating motor seat, and the mounting plate is used to fix the vibrating material discharging device; the lower end of the vibrating rod is connected with a vibrating grate, and a rapping device is connected to the middle position of the bottom surface of the vibrating grate; a spring bracket is connected to the inner wall at the upper end of the receiving hopper; the vibrating rod below the mounting plate is sleeved in the spring, the lower end of the spring sits on the spring bracket, and the vibrating rod can slide in the spring.
[0007] The rapping device comprises: oblique side rods, a bottom cross rod, a main rod and a rapping mounting plate; a rapping mounting plate is connected to the upper end of the main rod, and the rapping mounting plate is used for connecting the vibrating grate; a bottom cross rod is connected to the bottom end of the main rod, and the main rod is arranged with multiple layers of oblique side rods from top to bottom, and the oblique side rods of each layer are symmetrically installed, and the oblique side rods of every two layers are distributed at 90°.
[0008] The receiving hopper is a quadrilateral funnel with a taper and a smooth inner wall; the lower outlet is connected to a belt feeder, and the upper opening is larger than the lower outlet, so that the loader can load the material conveniently.
[0009] There are four spring brackets connected to the four sides of the inner wall of the receiving hopper by bolts. A guide sleeve of a vibration pull rod is arranged on the spring bracket to support the vibration pull rod. When the vibration motor vibrates, the vibration pull rod moves up and down along the guide sleeve.
[0010] The vibrating grate is square, has hinge holes on four sides for hinge connection with the vibrating pull rods, and is connected to the vibrating pull rods through pins; the vibrating grate is located in the receiving hopper, and the height of the vibrating grate in the receiving hopper is determined by four vibrating pull rods.
[0011] The vibrating pull rod is a high-strength thick-walled steel pipe with a bend. The upper part is an upright section, the end of which is connected to the vibration motor base, and the lower part is a bent section. The bending angle is the same as the taper of the receiving hopper; the lower part of the bent section is connected to the vibrating grate through a pin shaft.
[0012] Beneficial effect: Due to the adoption of the above scheme, the exciting force of the vibration motor acts on the vibration rod, and the vibration grate net is vibrated up and down through the spring sleeved on the vibration rod, and the lower vibrating device also moves up and down with the vibration grate net, so that the bonded and compacted aeolian sand and loess are vibrated and crushed or forced to be crushed. The receiving hopper has a certain angle and a smooth interior. The grate holes of the grate net neither affect the discharge of materials nor have a certain filtering effect on the debris in the materials. When the humidity of aeolian sand and loess is less than 5%, the material can be discharged normally. When the humidity is too high and the temperature is low, the discharge will be difficult. The vibration device is remotely started to make the aeolian sand and loess flow smoothly downward from the receiving hopper. The vibration motor is controlled by the controller. There is a remote control device in the controller. The start and stop and frequency adjustment of the vibration motor can be remotely controlled.
[0013] The grate is vibrated by a variable frequency vibration motor, and the lower vibrating device moves up and down with the grate, so that the material at the bottom of the hopper can be discharged smoothly; when it is difficult to discharge loess and aeolian sand, the vibration motor is turned on, and the vibration motor drives the vibration rod and the vibration grate to vibrate, thereby ensuring the outflow of materials; when the feeder coordinated with the lower part of the hopper vibration discharge device stops running or the material is discharged smoothly, the variable frequency vibration motor is turned off to reduce the operating cost; the start, stop and vibration frequency of the variable frequency vibration motor can be adjusted through remote operation, which meets the paste filling ingredients and provides a strong guarantee for the paste pipeline transportation and paste filling system.
[0014] The hopper vibration unloading device of the present invention realizes the smooth unloading of loess and aeolian sand in the hopper and the filtering of foreign objects such as tree roots. The vibration device and operation of the vibration frequency adjustment by the variable frequency vibration motor are simple in structure, durable, easy to operate, convenient to disassemble and maintain, filling the gap in the industry, etc., and solves the problem of smooth unloading of aeolian sand and loess when the humidity is greater than 5% and the temperature is low, avoiding the problem of manual cleaning and insufficient material supply, which affects the batching. The purpose of the present invention is achieved.
[0015] 1. The use of a vibrating feeding device ensures smooth feeding when the humidity of aeolian sand and loess is greater than 5% and the temperature is low, avoiding the problem of manual cleaning and insufficient material supply that affects the batching.
[0016] 2. A vibrating feeding device is used. The vibration of the vibrating grate makes the feeding smooth. At the same time, it can filter out the debris in the material, preventing tree roots and other debris from entering the filling system and causing accidents such as pipe blockage.
[0017] 3. A vibrating feeding device is used. When the screening and feeding is abnormal, the vibration motor is turned on, and the frequency of the vibration motor is adjusted according to the on-site conditions to improve the efficiency of vibration screening. When the screening and feeding is normal, the vibration motor is turned off, which greatly reduces the operating cost of the filling system batching workshop.
[0018] Advantages: The invention has the advantages of simple structure, convenient processing, safety and reliability, and is easy to operate and maintain when installed in the hopper.
[0019] 1. It adopts vibrating feeding device, which can start and stop and adjust the frequency in real time, and has on-site and remote control functions.
[0020] 2. A vibrating unloading device is used, which is interlocked with the start and stop of the lower feeder to avoid material compaction caused by vibration when the feeder stops working.
[0021] 3. The vibrating feeding device has a simple structure and uses fewer parts, which greatly reduces the failure rate and is easy to disassemble and repair.
[0022] 4. A vibrating feeding device is used. The vibrating grate can filter out debris such as tree roots mixed in the material, and the lower vibration device can process the corners of the feeding port. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the hopper vibration type unloading device of the present invention.
[0024] Figure 2 for Figure 1 AA section view of the structure.
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the hopper vibration type unloading device of the present invention.
[0026] Figure 4 It is a schematic diagram of the structure of the vibrating grate of the hopper vibrating unloading device of the present invention.
[0027] Figure 5 It is a schematic structural diagram of the rapping device of the hopper vibration type unloading device of the present invention.
[0028] In the figure, 1. receiving hopper; 2. vibrating grate; 3. vibrating pull rod; 4. spring bracket; 5. spring; 6. mounting plate; 7. vibrating device; 8. vibrating motor seat; 9. vibrating motor.
[0029] 7-1, inclined side rod; 7-2, bottom cross rod; 7-3, main rod; 7-4, vibration mounting plate. DETAILED DESCRIPTION
[0030] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the present invention or the prior art will be briefly described below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0031] The embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0032] Embodiment 1: The vibrating feeding device comprises: a receiving hopper 1, a vibrating grate 2, a vibrating pull rod 3, a spring bracket 4, a spring 5, a mounting plate 6, a vibrating device 7, a vibrating motor seat 8 and a vibrating motor 9;
[0033] The upper end of the vibration rod 3 is connected to a mounting plate 6 or a vibration motor seat 8, and a vibration motor 9 is connected to the vibration motor seat 8. The mounting plate 6 is used to fix the vibrating unloading device; the lower end of the vibration rod 3 is connected to a vibration grate 2, and a rapping device 7 is connected to the middle position of the bottom surface of the vibration grate 2; a spring bracket 4 is connected to the inner wall of the upper end of the receiving hopper 1; the vibration rod 3 below the mounting plate 6 is sleeved in the spring 5, and the lower end of the spring 5 sits on the spring bracket 4, and the vibration rod 3 can slide in the spring 5.
[0034] The rapping device 7 comprises: an oblique side rod 7-1; a bottom cross rod 7-2; a main rod 7-3 and a rapping mounting plate 7-4;
[0035] A vibration mounting plate 7-4 is connected to the upper end of the main rod 7-3, and the vibration mounting plate 7-4 is used to connect the vibrating grate 2; a bottom cross bar 7-2 is connected to the bottom end of the main rod 7-3, and multiple layers of inclined side rods 7-1 are arranged from top to bottom on the main rod 7-3. The inclined side rods 7-1 of each layer are symmetrically installed, and the inclined side rods 7-1 of every two layers are distributed at 90°.
[0036] The receiving hopper 1 is a quadrilateral funnel with a taper and a smooth inner wall; the lower outlet is connected to a belt feeder, and the upper opening is larger than the lower outlet, which is convenient for a loader to load materials.
[0037] There are four spring brackets 4, which are connected to the four sides of the inner wall of the receiving hopper 1 by bolts. There is a guide sleeve of the vibration rod 3 on the spring bracket 4, which is used to support the vibration rod 3; when the vibration motor 9 vibrates, the vibration rod 3 moves up and down along the guide sleeve.
[0038] The vibrating grate 2 is square, has hinge holes on four sides for hinge connection with the vibrating rod 3, and is connected to the vibrating rod 3 through a pin shaft; the vibrating grate 2 is located in the receiving hopper 1, and the height of the vibrating grate 2 in the receiving hopper is determined by four vibrating rods 3.
[0039] The vibrating pull rod is a high-strength thick-walled steel pipe with a bend, the upper part is an upright section, the end of the upright section is connected to the vibration motor base 8, and the lower part is a bent section, the bending angle is the same as the taper of the receiving hopper 1; the lower part of the bent section is connected to the vibrating grate 2 through a pin shaft.
[0040] Figure 1 , Figure 2 and Figure 3 , which illustrates the structure of the hopper vibration type unloading device. Four vibration rods are connected to the vibration grate, two of which are equipped with vibration motors. A spring is installed between the vibration motor seat and the spring bracket. The lower part of the vibration grate is connected to the lower vibration device. When the vibration motor is started, the vibration rod and the vibration grate move up and down together, and the material is discharged through the grate holes of the vibration grate. The tree roots and other debris in the material will be filtered out.
[0041] Figure 4 , illustrating the structural form of the vibrating grate. The upper part of the vibrating grate is connected to the vibrating pull rod through a pin, and the lower part is connected to the lower vibrating device through high-strength bolts. The mesh of the vibrating grate ensures the smooth passage of aeolian sand and loess, and can filter out debris such as tree roots.
[0042] Figure 5 , which illustrates the structural form of the lower vibrating device. The upper part is connected to the vibrating grate. There are multiple round steels in four directions that can knock off the condensed materials and the materials adhered to the hopper wall, ensuring smooth material discharge from the bottom material port.
Claims
1. A vibrating feeding device for aeolian sand and loess hopper, characterized by: The vibrating unloading device includes: a receiving hopper, a vibrating grate, a vibrating pull rod, a spring bracket, a spring, a mounting plate, a vibrating device, a vibrating motor seat and a vibrating motor; The upper end of the vibration rod is connected with a mounting plate or a vibration motor seat, and the vibration motor is connected to the vibration motor seat. The mounting plate is used to fix the vibration type unloading device; the lower end of the vibration rod is connected with a vibration grate, and the middle position of the bottom surface of the vibration grate is connected with a vibration device; the inner wall of the upper end of the receiving hopper is connected with a spring bracket; the vibration rod under the mounting plate is sleeved in the spring, and the lower end of the spring sits on the spring bracket, and the vibration rod can slide in the spring; The rapping device comprises: an oblique side rod, a bottom cross rod, a main rod and a rapping mounting plate; The upper end of the main rod is connected with a vibration mounting plate, which is used for connecting the vibration grate; the lower end of the main rod is connected with a bottom cross bar, and the main rod is arranged with multiple layers of oblique side rods from top to bottom. The oblique side rods of each layer are symmetrically installed, and the oblique side rods of every two layers are distributed at 90 degrees; The receiving hopper is a quadrilateral funnel with a taper and a smooth inner wall; the lower outlet is connected to the belt feeder, and the upper opening is larger than the lower outlet, which is convenient for the loader to load the material; There are four spring brackets, which are connected to the four sides of the inner wall of the receiving hopper by bolts. A guide sleeve of a vibration pull rod is provided on the spring bracket to support the vibration pull rod. When the vibration motor vibrates, the vibration pull rod moves up and down along the guide sleeve. The vibrating grate is square, and has hinge holes on four sides for hinge connection with the vibrating pull rods, and is connected to the vibrating pull rods through pins; the vibrating grate is located in the receiving hopper, and the height of the vibrating grate in the receiving hopper is determined by four vibrating pull rods; The vibrating pull rod is a high-strength thick-walled steel pipe with a bend. The upper part is an upright section, the end of which is connected to the vibration motor base, and the lower part is a bent section. The bending angle is the same as the taper of the receiving hopper; the lower part of the bent section is connected to the vibrating grate through a pin shaft.
Citation Information
Patent Citations
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CN207025793U
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