A transmission device suitable for wonton production

Abstract

The present invention discloses a transmission device suitable for wonton production, belongs to the field of food processing technology, and relates to a wonton machine. A transmission device suitable for wonton production includes a workbench and a conveyor belt, pulleys are arranged at both ends of the workbench, and the conveyor belt is arranged between the two pulleys for transmitting wonton skins filled with filling materials, and also includes a flipping device, a flipping hole is provided on the conveyor belt, and a reserved hole is provided on the workbench, and the flipping device is installed at the lower part of the reserved hole, including a flipping shaft and a flipping member, and the flipping shaft drives the flipping member to pass through the reserved hole to flip, fold and seal the half of the wonton skin filled with filling materials located on the flipping hole. The present invention has a simple structure and a clever design, can significantly improve production efficiency, reduce the breakage rate, and the finished product has a beautiful appearance, realizing the fully automatic and efficient production of wontons.

Description

Technical Field

[0001] The invention belongs to the technical field of food processing, relates to a wonton machine, and in particular to a transmission device suitable for wonton production. Background Art

[0002] Wontons, also known as Chao Shou, are a favorite food of Chinese people and are increasingly favored by consumers. Currently, the manufacturing of wontons is semi-automated, with very low production efficiency, high breakage rate, unstable molding, and high defective products, resulting in very high costs.

[0003] Publication number CN206791521U discloses a fully automatic ingot-shaped wonton forming device and an all-in-one machine thereof, comprising a raw material production device, a conveying device and a forming device connected in sequence, wherein the forming device comprises a turntable and a forming mechanism; a trough with a middle depression is formed in the turntable; the forming mechanism is arranged above the trough, and cannot be transmitted after forming, and subsequent operations need to be completed manually.

[0004] In order to solve the shortcomings of existing wonton making machines, such as semi-automation, high breakage rate and inability to perform automatic transmission, a transmission device suitable for the production of wontons, dumplings and other fillings was developed. Summary of the invention

[0005] The object of the present invention is to provide a transmission device suitable for wonton production.

[0006] The present invention is achieved through the following technical solutions:

[0007] A transmission device suitable for wonton production comprises a workbench and a transmission belt, pulleys are arranged at both ends of the workbench, the transmission belt is arranged between the two pulleys, and is used for transmitting wonton skins filled with filling materials. The invention also comprises a turning device, a turning hole is opened on the transmission belt, and a reserved hole is opened on the workbench. The turning device is installed at the lower part of the reserved hole, and comprises a turning shaft and a turning piece. The turning shaft drives the turning piece to pass through the reserved hole to turn over and fold half of the wonton skin filled with filling materials located on the turning hole, and presses the wonton skin covered with fillings into an arc-shaped sealing edge for fixing the fillings.

[0008] Furthermore, a demoulding mechanism corresponding to the reserved hole is arranged above the reserved hole. After the flipping member flips over and seals the wonton skin, the demoulding mechanism runs downward to above the edge of the wonton skin to prevent the flipping member from sticking and shifting the wonton skin when it rotates back to its original position.

[0009] The flip hole is in the shape of a semicircle, and its radius is 2-7 mm smaller than that of a round wonton skin. The round wonton skin is concentrically and accurately fixed above the semicircular flip hole. In addition, the flip hole can also be a rectangular hole or a polygonal hole, that is, the wonton skin can be in various shapes, and the flip hole can be a hole in the shape of the wonton skin after it is folded in half.

[0010] The reserved hole is an arc hole, that is, a supporting component for supporting wonton stuffing is arranged at the center of the reserved hole on the workbench to prevent the wonton wrapper from falling downward under the gravity of the stuffing.

[0011] The flipping piece is a semi-arc circle, which is formed by bending a steel wire with a diameter of 0.3-2mm. The size of the reserved hole is 2-8mm larger than the size of the semi-arc circle. The flipping piece passes through the reserved hole and the flipping hole to flip and fold half of the wonton skin filled with fillings, and presses the arc portion formed at the junction of the fillings and the wonton skin to fix the fillings.

[0012] The turning piece is a quarter of a circle or an ellipse structure, and can be a mesh structure, and is used for folding and sealing the wonton wrapper after the wonton is poured.

[0013] The conveyor belt I at the symmetrical position of the flip hole is provided with a limiting protrusion for positioning the wonton wrapper to prevent the wonton wrapper from being misplaced.

[0014] The demoulding mechanism is an arc-shaped pressure ring connected to a cylinder, and the demoulding mechanism is driven by the cylinder to perform up and down reciprocating motion, wherein the maximum downward stroke distance of the demoulding mechanism from the conveyor belt I is 3-4 mm, that is, the maximum stroke is above the folded wonton skin, but does not contact the wonton skin, thereby preventing the flipping member from sticking to the wonton skin and shifting when rotating back to its original position.

[0015] During operation, the poured wontons are placed on the turning hole of the conveyor belt. When the wonton wrapper moves to the reserved hole on the workbench through the conveyor belt, the conveyor belt stops running, and the rotating shaft drives the turning piece to pass through the reserved hole and the turning hole to turn over and fold half of the wonton wrapper to seal the edge. At this time, the demoulding mechanism runs downward to above the edge of the folded wonton wrapper to prevent the turning piece from sticking and shifting the wonton wrapper when it rotates back to its original position. When the turning piece is reset, the demoulding mechanism is reset, and then the conveyor belt runs one station to transport the folded wontons to the forming mechanism for forming.

[0016] The present invention can fold and seal the wonton wrapper after the filling, and fix the filling inside the wonton wrapper, but does not press the outer edge of the wonton wrapper. This is because if the outer edge of the wonton wrapper is pressed and then kneaded into shape, the pressed wonton wrapper will produce wrinkles and dislocation, thereby affecting the appearance of the wonton; at the same time, it is prevented that when the two layers of the outer edges of the wonton wrapper are pressed into one, the wonton wrapper becomes thicker and harder, affecting the taste. In addition, the operation of the circuit and the cylinder involved in the present invention can refer to the operation structure of the existing wonton machine and the filling belt, which are all conventional existing technologies and are not the content to be improved by this application, and the present invention will not repeat them.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1) The wonton wrapper is precisely positioned without any misalignment or deviation;

[0019] 2) The turning part folds the wonton wrapper after the filling is poured, and seals the edge of the folded wonton wrapper to fix the filling in the wonton wrapper;

[0020] 4) The demoulding mechanism can prevent the wonton wrapper from being misaligned after being overlapped and sealed;

[0021] 5) It can realize the fully automatic production and transmission of wontons with high work efficiency.

[0022] The invention has a simple structure and an ingenious design, can significantly improve production efficiency, reduce the breakage rate, and provide finished products with beautiful appearance, thereby realizing full-automatic and efficient production of wontons. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention and the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the demoulding mechanism;

[0026] Figure 3 A perspective view of the present invention;

[0027] In the figure: 1- conveyor belt, 2- workbench, 3- flip hole, 4- reserved hole, 5- flip part, 6- rotating shaft, 7- positioning protrusion, 8- demoulding mechanism. DETAILED DESCRIPTION

[0028] In order to have a more thorough understanding of the present invention, the specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, and many details will be described in the detailed description of the following embodiments. However, for those skilled in the art, the present invention can be implemented even without these detailed descriptions. In addition, the present invention does not provide a detailed introduction to common knowledge to avoid unnecessary lengthiness due to the description.

[0029] like Figure 1 , 2A transmission device suitable for wonton production as shown in 3 includes a workbench 2 and a conveyor belt 1. Pulleys are arranged at both ends of the workbench 2. The conveyor belt 1 is arranged between the two pulleys for transmitting wonton wrappers filled with fillings. It also includes a flipping device. A flipping hole 3 is opened on the conveyor belt. A reserved hole 4 is opened on the workbench. The flipping device is installed at the lower part of the reserved hole 4, and includes a flipping shaft 6 and a flipping member 5. The flipping shaft 6 drives the flipping member 5 to pass through the reserved hole 4 to flip and fold half of the wonton wrapper filled with fillings located on the flipping hole 3, and press the wonton wrapper coated with fillings into an arc-shaped sealing edge for fixing the fillings.

[0030] Among them, a demoulding mechanism 8 corresponding to the reserved hole is arranged above the reserved hole 4 shown in the figure. When the flipping piece 5 flips the wonton skin over and combines the edges, the demoulding mechanism 8 moves downward to above the edge of the wonton skin. The demoulding mechanism is an arc-shaped pressure ring connected to the cylinder, and the cylinder drives the demoulding mechanism to reciprocate up and down. The maximum downward travel distance of the demoulding mechanism from the conveyor belt I is 3-4mm, that is, the maximum travel is above the folded wonton skin, but does not contact the wonton skin, so as to prevent the flipping piece from sticking to the wonton skin when rotating back to its original position. Shift; wherein the shape of the flip hole 3 is semicircular, and its radius is 2-7mm smaller than that of the circular wonton skin; the flip piece 5 is a semi-arc circle, which is formed by bending a steel wire with a diameter of 0.3-2mm; the reserved hole 4 is an arc hole, and the size of the reserved hole 4 is 2-8mm larger than that of the semi-arc circle. The flip piece passes through the arc hole and the flip hole to lift the wonton skin, flip it in half, and then seal the edge; in addition, the flip piece 5 can be a quarter of a circle or an elliptical structure, and can be a mesh structure, which is used to fold the wonton skin after the injection.

[0031] like Figure 1 , 2 As shown, a limiting protrusion 7 is provided on the conveyor belt I at a symmetrical position of the flip hole 3 to position the wonton wrapper and prevent the wonton wrapper from being misplaced.

[0032] During operation, the poured wontons are placed on the turning hole of the conveyor belt. When the wonton wrapper moves to the reserved hole on the workbench through the conveyor belt, the conveyor belt stops running, and the rotating shaft drives the turning piece to pass through the reserved hole and the turning hole to turn over and fold half of the wonton wrapper to seal the edge. At this time, the demoulding mechanism moves downward to above the edge of the folded wonton wrapper to prevent the turning piece from sticking and shifting the wonton wrapper when it rotates back to its original position. When the turning piece is reset, the demoulding mechanism is reset, the conveyor belt runs, and the folded wontons are transported to the forming mechanism for forming.

Claims

1. A transmission device suitable for wonton production, comprising a workbench and a transmission belt, pulleys are arranged at both ends of the workbench, and the transmission belt is arranged between the two pulleys for transmitting wonton wrappers filled with fillings, characterized in that: It also includes a flipping device, a flipping hole is opened on the conveyor belt, and a reserved hole is opened on the workbench. The flipping device is installed at the lower part of the reserved hole, and includes a flipping shaft and a flipping member. The flipping shaft drives the flipping member to pass through the reserved hole to flip and fold half of the wonton skin with the stuffing injected on the flipping hole, and press the wonton skin covering the stuffing into an arc-shaped sealing edge for fixing the stuffing.

2. A transmission device suitable for wonton production according to claim 1, characterized in that: A demoulding mechanism corresponding to the reserved hole is arranged above the reserved hole.

3. A transmission device suitable for wonton production according to claim 2, characterized in that: The demoulding mechanism is an arc-shaped pressure ring.

4. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: The shape of the flip hole is semicircular, rectangular or polygonal.

5. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: The radius of the turning hole is 2-7 mm smaller than the radius of the round wonton wrapper.

6. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: The turning piece is a semi-arc circle formed by bending a steel wire with a diameter of 0.3-2 mm.

7. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: The turning piece is a quarter of a circle or an ellipse structure.

8. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: The conveyor belts at the symmetrical positions of the flip holes are provided with limiting protrusions.

9. A transmission device suitable for wonton production according to claim 2, characterized in that: The demoulding mechanism is connected to the cylinder, and the cylinder drives the demoulding mechanism to perform up and down reciprocating motion.

10. A transmission device suitable for wonton production according to claim 2, characterized in that: The maximum downward travel distance of the demoulding mechanism from the conveyor belt is 3-4 mm.

11. A transmission device suitable for wonton production according to claim 1 or 2, characterized in that: A support piece for supporting the filling is arranged at the center of the reserved hole on the workbench.

12. A transmission device suitable for wonton production according to claim 9, characterized in that: The reserved hole is an arc-shaped hole, and the size of the reserved hole is 2-8 mm larger than the size of the flip piece.

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