Fully automatic glue filling aging test equipment
By designing fully automatic glue filling aging testing equipment, the speed double-speed chain and automation device are used to automate line lamp glue filling, curing and aging tests, solving the problems of cumbersome processes and limited production capacity in the existing technology, and improving production efficiency and human resource utilization.
Patent Information
- Application Number
- CN202010685679.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-16
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2040-07-16
AI Technical Summary
The existing line lamp glue filling process is cumbersome, requires a lot of manual operation, and the production capacity is limited, making it difficult to improve.
A fully automatic glue filling aging test equipment is designed, including a rack, double-speed chain, automatic glue filling device, high-temperature curing box and aging test device. Through the double-speed chain conveying line lights, the glue filling, curing and aging test processes are automatically completed.
The automation of line lamp glue filling, curing and aging tests has been realized, reducing manual operations, improving production capacity and saving human resources.
Smart Images

Figure CN111830425B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a detection device for a linear lamp, and in particular to a full-automatic glue-pouring aging test device. Background Art
[0002] At present, the glue filling process of linear lights is to manually fill glue point by point, naturally solidify, and then put it into the aging box for aging, and then conduct the conductive test and burning program. The whole process is complicated, and each process requires the linear lights to be sorted and transported, and multiple mechanical equipment are required to correspond to a single process, which consumes manpower. The entire process production and testing requires about 10 people, and the production capacity cannot be increased. Summary of the invention
[0003] The object of the present invention is to provide a fully automatic glue potting aging test device that can solve at least one of the above problems.
[0004] According to one aspect of the present invention, a fully automatic glue pouring and aging test equipment is provided, including a frame, a double-speed chain, an automatic glue pouring device, a high-temperature curing box and an aging test device, the double-speed chain is arranged on the frame, the automatic glue pouring device and the high-temperature curing box are arranged along the double-speed chain, the aging test device is arranged in the high-temperature curing box, a tooling plate is provided on the double-speed chain, and the aging test device is located above the tooling plate.
[0005] The beneficial effect of the present invention is that by providing a double-speed chain, the line lights can be transported to the automatic glue filling device, and then transported to the high-temperature curing box, and the aging test can be carried out during the curing process, which is convenient for transmission and does not require multiple devices for testing. By providing an automatic glue filling device, a high-temperature curing box and an aging test device, automatic glue filling, high-temperature curing, product aging test detection, and burning procedures are all completed automatically; all processes are concentrated on one production line. All processes are completed using the double-speed chain as a carrier. Only 2 to 3 people are required to operate on site. Improve production capacity and save manpower.
[0006] In some embodiments, the automatic glue pouring device includes a bracket, a fixed frame, a glue pouring head, a left-right moving device, a front-back moving device, and an up-down moving device. The bracket is located on one side of the frame, the glue pouring head is arranged on the fixed frame, the fixed frame cooperates with the left-right moving device through the up-down moving device, the front-back moving device corresponds to the left-right moving device, the front-back moving device is arranged on the bracket, and the glue pouring head corresponds to the tooling plate. Therefore, the left-right moving device, the front-back moving device, and the up-down moving device can drive the glue pouring head to move left-right, front-back, and up-down accordingly, thereby realizing automatic glue pouring of the line light, greatly improving work efficiency.
[0007] In some embodiments, the forward and backward moving device includes a first motor, a first slide rail and a first conveyor belt, the first motor and the first slide rail are both arranged on a bracket, the first conveyor belt is sleeved on the output shaft of the first motor, the first conveyor belt is arranged along the first slide rail, and the left and right moving device is fixed to the first conveyor belt. Thus, the first motor can conveniently drive the first conveyor belt to transmit, thereby driving the left and right moving device to move along the first slide rail, which facilitates the stability of the forward and backward movement of the glue filling head.
[0008] In some embodiments, the left-right moving device includes a second motor, a second slide rail, and a second conveyor belt, the second slide rail is fixed to the first conveyor belt, the second motor is arranged on the second slide rail, the second conveyor belt is sleeved on the output shaft of the second motor, the second motor is arranged along the second slide rail, and the up-down moving device is fixed to the second conveyor belt. Thus, the second motor can conveniently drive the second conveyor belt to transmit, thereby conveniently driving the up-down moving device to move left-right along the second slide rail, and facilitating the stability of the left-right movement of the glue filling head.
[0009] In some embodiments, the up-and-down moving device includes a third motor, a third slide rail and a third conveyor belt, the third slide rail is fixed to the second conveyor belt, the third motor is arranged on the third slide rail, the third conveyor belt is sleeved on the output shaft of the third motor, and the fixing frame is fixed to the third conveyor belt. Therefore, the third motor is provided to facilitate the transmission of the third conveyor belt, and finally facilitate the up-and-down movement of the glue filling head, so as to realize the glue filling of the lamp body, realize the uniformity of the glue filling, and ensure the quality of the glue filling of the product.
[0010] In some embodiments, the tooling board includes a panel and a conductive clip, the panel is arranged on the double-speed chain, the conductive clip is arranged on the panel, there are two conductive clips, and they are arranged in parallel, the two conductive clips are arranged along the length direction of the double-speed chain, and the conductive clip corresponds to the aging test device. Therefore, the conductive clip can be provided to facilitate fixing the line light on the tooling board, and facilitate the transportation of the line light along the double-speed chain; at the same time, the conductive clip can be provided to facilitate electrical connection with the aging test device, which is convenient for testing.
[0011] In some embodiments, the aging test device includes a conductive slot, which is located above the conductive clip and corresponds to the conductive clip. Therefore, the conductive slot is provided to facilitate aging testing of the linear light during aging.
[0012] In some embodiments, the conductive groove includes two voltage conductive grooves and three signal conductive grooves, the two voltage conductive grooves correspond to one of the conductive clips, and the three signal conductive grooves correspond to another conductive clip. Thus, the voltage conductive grooves and signal conductive grooves are provided to realize product aging test detection and burning program of the linear light.
[0013] In some embodiments, the high temperature curing box includes a box body, an axial flow fan and a heating pipe, the box body is arranged along the speed chain, and the axial flow fan and the heating pipe are both arranged in the box body. Thus, the temperature in the box body can be kept at a high temperature, so that the colloid on the linear light can be cured quickly, and the lamp body can be aged quickly.
[0014] In some embodiments, the speed chain includes an upper speed chain, a lower speed chain and a speed chain hoist, the upper speed chain and the lower speed chain are arranged in parallel on the frame, there are two speed chain hoists, which are respectively located at the front and rear ends of the upper speed chain, and correspond to the upper speed chain and the lower speed chain, and the automatic glue filling device is located between the front speed chain hoist and the frame. Thus, the transportation of the lamp body and the up and down transmission are convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the fully automatic glue pouring aging test equipment of the present invention;
[0016] Figure 2 It is a partial structural schematic diagram of the fully automatic glue pouring aging test equipment of the present invention;
[0017] Figure 3 It is a structural schematic diagram of the automatic glue pouring device in the fully automatic glue pouring aging test equipment of the present invention;
[0018] Figure 4 It is a bottom perspective structural diagram of a tooling board in the fully automatic glue pouring aging test equipment of the present invention;
[0019] Figure 5 It is a structural schematic diagram of a double-speed chain hoist in the fully automatic glue pouring aging test equipment of the present invention;
[0020] Figure 6 It is a schematic diagram of the top view of the structure of the tooling board in the fully automatic glue pouring aging test equipment of the present invention;
[0021] Figure 7 It is a schematic diagram of a partial top view of the structure of a tooling plate and an aging test device of the fully automatic glue pouring aging test equipment of the present invention. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0023] Reference Figure 1 to Figure 7The fully automatic glue pouring aging test equipment comprises a frame 1, a speed chain 2, an automatic glue pouring device 3, a high temperature curing box 4 and an aging test device 5. The speed chain 2 is arranged on the frame 1, the automatic glue pouring device 3 and the high temperature curing box 4 are arranged along the speed chain 2, the aging test device 5 is arranged in the high temperature curing box 4, the speed chain 2 is provided with a tooling board 6, and the aging test device 5 is located above the tooling board 6. Among them, the high temperature curing boxes 4 are multiple and connected side by side, which can ensure the aging of the line lights and shorten the aging time of the line lights.
[0024] When the fully automatic glue pouring aging test equipment of the present invention is in use, the product is fixed on the tooling plate 6, the tooling plate 6 is placed on the double-speed chain 2, and is transported to the automatic glue pouring device 3 through the transmission of the double-speed chain 2, and the automatic glue pouring device is used to pour glue on each point of the line light. After the line light is poured with glue, the double-speed chain 2 drives the tooling plate 6 together with the line light after pouring glue to continue to be conveyed, and is conveyed to the high-temperature curing box 4, and the high-temperature curing box 4 quickly cures the glue on the line light and ages it in the high-temperature curing box 4; at the same time, during the aging process, the aging test device 5 performs an aging test on the line light. Therefore, by providing an automatic glue pouring device 3, a high-temperature curing box 4 and an aging test device 5, automatic glue pouring, high-temperature curing, product aging test detection, and burning procedures are all automatically completed; all processes are concentrated on one production line. All processes are completed with the double-speed chain as a carrier. Only 2 to 3 people are required to operate on site. Improve production capacity and save manpower.
[0025] The automatic glue pouring device 3 includes a bracket 31, a fixed frame 32, a glue pouring head 33, a left-right moving device 34, a front-back moving device 35 and an up-down moving device 36. The bracket 31 is located on one side of the frame 1. The glue pouring head 33 is arranged on the fixed frame 32. The fixed frame 32 cooperates with the left-right moving device 34 through the up-down moving device 36. The front-back moving device 35 corresponds to the left-right moving device 34. The front-back moving device 35 is arranged on the bracket 31. The glue pouring head 33 corresponds to the tooling plate 6. In actual use, the glue pouring head 33 is connected to four glue injection heads, and the four glue injection heads are arranged side by side, so that the glue pouring of four lamp bodies on one side at the same horizontal position can be realized, thereby improving the glue pouring efficiency of the line lamp; the glue pouring head 33 is connected to the external glue for easy use.
[0026] The forward and backward moving device 35 includes a first motor 351, a first slide rail 352 and a first conveyor belt 353. The first motor 351 and the first slide rail 352 are both arranged on the bracket 31. The first conveyor belt 353 is sleeved on the output shaft of the first motor 351. The first conveyor belt 353 is arranged along the first slide rail 352. The left and right moving device 34 is fixed to the first conveyor belt 353. Among them, the first motor 351 is a servo motor, which can accurately realize the transmission distance of the first conveyor belt 353. The left and right moving device 34 is provided with a clamping block, which is tightened and fixed to the upper and lower sides of the first conveyor belt 353 by screws, so that the first conveyor belt 353 can drive the left and right moving device 34 to move forward and backward.
[0027] The left-right moving device 34 includes a second motor 341, a second slide rail 342 and a second conveyor belt 343. The second slide rail 342 is fixed to the first conveyor belt 353. The second motor 341 is arranged on the second slide rail 342. The second conveyor belt 343 is sleeved on the output shaft of the second motor 341. The second motor 341 is arranged along the second slide rail 342. The up-down moving device 36 is fixed to the second conveyor belt 343. Among them, the second motor 341 is a servo motor, which can accurately realize the transmission distance of the second conveyor belt 343. The up-down moving device 36 is provided with a clamping block, which is tightened and fixed to the upper and lower sides of the second conveyor belt 343 by screws, so that the second conveyor belt 343 can drive the up-down moving device 36 to move left and right.
[0028] The up-and-down moving device 36 includes a third motor 361, a third slide rail 362 and a third conveyor belt 363. The third slide rail 362 is fixed to the second conveyor belt 343. The third motor 361 is arranged on the third slide rail 362. The third conveyor belt 363 is sleeved on the output shaft of the third motor 361. The fixed frame 32 is fixed to the third conveyor belt 363. The third motor 361 is a servo motor. The third motor 361 can realize the precise movement of the third conveyor belt 363, so that the up-and-down moving distance of the fixed frame 32 can be controlled, so as to facilitate the control of the glue filling head 33 to fill glue downward.
[0029] When the automatic glue filling device 3 needs to fill the line lights with glue, the speed chain 2 transports the tooling plate 6 with the line lights fixed to the bottom of the glue filling head 33. The second motor 341 of the left-right moving device 34 is started, driving the second conveyor belt 343 to transmit, so that the up-down moving device 36 fixed on the second conveyor belt 343 and the glue filling head 33 can be moved left-right, so that the glue filling head 33 moves to the corresponding left and right positions. After the glue filling head 33 moves left-right into position, the left-right moving device 34 is connected to the up-down moving device 36 by the front-back moving device 35 to move forward and backward as a whole. Specifically, the first motor 351 is started, and the output shaft of the first motor 351 drives the first conveyor belt 353, so that the left-right moving device can move forward and backward along the first slide rail 352, thereby driving the up-down moving device 36 and the glue filling head 33 to move forward and backward, so as to facilitate the glue filling head 33 to gradually move forward or backward, so as to realize the glue filling of the line lights. When the front and rear positions and the left and right positions of the glue filling head 33 are moved into place, the third conveyor belt 363 is driven by the third motor 361 to control the up and down movement of the fixed frame 32, thereby driving the up and down movement of the glue filling head 33. When the glue filling head 33 moves downward, the line lights below the glue filling head 33 are filled with glue. After the glue filling is completed, the front and rear moving device drives the glue filling head 33 to move backward, and at the same time, the up and down moving device 36 drives the glue filling head 33 to move upward; when the glue filling head 33 moves to the next lamp bead that needs to be filled with glue, the up and down moving device 36 drives the glue filling head 33 downward to fill glue, and so on and so forth, so as to realize the glue filling of the line lights. When the glue filling of the four line lights in parallel is completed, the left and right moving device 34 drives the front and rear moving device 35 and the up and down moving device 36 to move to one side, so as to facilitate the glue filling of the other four line lights on the tooling plate 6. In this way, the automatic glue filling of the line lights is realized, the glue filling speed is improved, and there is no need for manual glue filling, which greatly saves labor.
[0030] The tooling board 6 includes a panel 61 and a conductive clip 62. The panel 61 is arranged on the speed chain 2, and the conductive clip 62 is arranged on the panel 61. There are two conductive clips 62, which are arranged in parallel. The two conductive clips 62 are arranged along the length direction of the speed chain 2, and the conductive clips 62 correspond to the aging test device 5. Among them, the panel 61 is a plastic plate, and the conductive clips 62 can be clamped at both ends of the line light; the conductive clips 62 can be provided to facilitate the fixing of the line light on the panel 61, and at the same time, the line light can be automatically aged and the program can be burned during the transmission process.
[0031] The aging test device 5 includes a conductive slot 51, which is located above the conductive clip 62 and corresponds to the conductive clip 62. When the conductive clip 62 is connected to the conductive slot 51, the aging conductive test and the burning program can be performed on the linear light.
[0032] The conductive groove 51 includes two voltage conductive grooves 511 and three signal conductive grooves 512. The two voltage conductive grooves 511 correspond to one of the conductive clips 62, that is, the voltage conductive grooves 511 can be connected to the conductive clip 62 to be energized, thereby achieving conduction with the line light and performing an aging test on the line light; the three signal conductive grooves 512 correspond to the other conductive clip 62, that is, the signal conductive grooves 512 can be connected to the conductive clip 62 to achieve conduction with the line light and realize the burning program of the line light.
[0033] The high temperature curing box 4 includes a box body 41, an axial flow fan 42 and a heating pipe 43. The box body 41 is arranged along the speed chain 2. The axial flow fan 42 and the heating pipe 43 are both arranged in the box body 41. The gas in the box body 41 is heated by the heating pipe 43, so that the box body 41 is in a high temperature environment. A motor is arranged on the top of the box body 41. The output shaft of the motor is connected to the axial flow fan 42, which can drive the axial flow fan 42 to rotate quickly, accelerate the flow of high temperature gas in the box body 41, accelerate the rapid fixation of the line lamp colloid, and accelerate the aging of the lamp body. In order to facilitate the observation of the products in the box body 41, a visible acrylic plate is arranged on the box body 41.
[0034] The speed chain 2 includes an upper speed chain 21, a lower speed chain 22 and a speed chain hoist 23. The upper speed chain 21 and the lower speed chain 22 are arranged in parallel on the frame 1. There are two speed chain hoists 23, which are respectively located at the front and rear ends of the upper speed chain 21, and correspond to the upper speed chain 21 and the lower speed chain 22. The automatic glue filling device 3 is located between the front speed chain hoist 23 and the frame 1. Among them, the upper speed chain 21 and the lower speed chain 22 are both connected to the corresponding motor output shaft, and the speed chain transmission is driven by the corresponding motor, and the motor is fixed on the frame 1. By providing two speed chain hoists 23, the line lights on the tooling plate 6 can be taken and placed. The tooling board 6 with the undetected line lights is transported to the upper speed chain 21 through the speed chain elevator 23 at the front end of the automatic glue filling device 3, and is transported through the upper speed chain 21 to complete the corresponding process; when the tooling board 6 is transported to another speed chain elevator 23, the operator takes out the line lights after the inspection, and the unloaded tooling board 6 moves downward through the speed chain elevator 23, and is sent back to the front speed chain elevator 23 through the lower speed chain 22; the tooling board is placed upward at the starting position through the speed chain elevator 23 at the front end, and the line lights are fixed before the next side is cyclically inspected.
[0035] In order to facilitate the cooperation of the tooling plate 6 on the upper speed chain 21 and to facilitate the screwing of the tooling plate 6, a lifting cylinder 7 is fixed at the bottom of the tooling plate 6. By extending the piston rod of the lifting cylinder 7, the tooling plate 6 can be pushed to move upward, thereby facilitating the fixing of the corresponding structure on the tooling plate 6, facilitating the fixing of the tooling plate 6, facilitating positioning, and saving costs.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. Fully automatic glue filling aging test equipment, characterized by: The invention comprises a frame (1), a double-speed chain (2), an automatic glue pouring device (3), a high-temperature curing box (4) and an aging test device (5), wherein the double-speed chain (2) is arranged on the frame (1), the automatic glue pouring device (3) and the high-temperature curing box (4) are arranged along the double-speed chain (2), the aging test device (5) is arranged in the high-temperature curing box (4), a tooling plate (6) is arranged on the double-speed chain (2), and the aging test device (5) is located above the tooling plate (6); The automatic glue pouring device (3) comprises a bracket (31), a fixed frame (32), a glue pouring head (33), a left-right moving device (34), a front-back moving device (35) and an up-down moving device (36); the bracket (31) is located at one side of the frame (1); the glue pouring head (33) is arranged on the fixed frame (32); the fixed frame (32) cooperates with the left-right moving device (34) through the up-down moving device (36); the front-back moving device (35) corresponds to the left-right moving device (34); the front-back moving device (35) is arranged on the bracket (31); and the glue pouring head (33) corresponds to the tooling plate (6); The front-rear moving device (35) comprises a first motor (351), a first slide rail (352) and a first conveyor belt (353); the first motor (351) and the first slide rail (352) are both arranged on a bracket (31); the first conveyor belt (353) is sleeved on an output shaft of the first motor (351); the first conveyor belt (353) is arranged along the first slide rail (352); and the left-right moving device (34) is fixed to the first conveyor belt (353); The left-right moving device (34) comprises a second motor (341), a second slide rail (342) and a second conveyor belt (343); the second slide rail (342) is fixed to the first conveyor belt (353); the second motor (341) is arranged on the second slide rail (342); the second conveyor belt (343) is sleeved on the output shaft of the second motor (341); the second motor (341) is arranged along the second slide rail (342); and the up-down moving device (36) is fixed to the second conveyor belt (343); The up-and-down moving device (36) comprises a third motor (361), a third slide rail (362) and a third conveyor belt (363); the third slide rail (362) is fixed to the second conveyor belt (343); the third motor (361) is arranged on the third slide rail (362); the third conveyor belt (363) is sleeved on the output shaft of the third motor (361); and the fixing frame (32) is fixed to the third conveyor belt (363); The tooling plate (6) comprises a panel (61) and a conductive clip (62), wherein the panel (61) is arranged on the double-speed chain (2), and the conductive clip (62) is arranged on the panel (61), and there are two conductive clips (62) arranged in parallel, and the two conductive clips (62) are arranged along the length direction of the double-speed chain (2), and the conductive clips (62) correspond to the aging test device (5); The aging test device (5) comprises a conductive slot (51), wherein the conductive slot (51) is located above the conductive clip (62) and corresponds to the conductive clip (62); The conductive groove (51) comprises two voltage conductive grooves (511) and three signal conductive grooves (512), the two voltage conductive grooves (511) corresponding to one of the conductive clips (62), and the three signal conductive grooves (512) corresponding to another conductive clip (62).
2. The fully automatic glue pouring aging test equipment according to claim 1 is characterized in that: The high-temperature curing box (4) comprises a box body (41), an axial flow fan (42) and a heating pipe (43); the box body (41) is arranged along the speed chain (2); and the axial flow fan (42) and the heating pipe (43) are both arranged in the box body (41).
3. The fully automatic glue pouring aging test equipment according to claim 2 is characterized in that: The speed chain (2) comprises an upper speed chain (21), a lower speed chain (22) and a speed chain hoist (23); the upper speed chain (21) and the lower speed chain (22) are arranged in parallel on the frame (1) in an upper and lower direction; there are two speed chain hoists (23), which are respectively located at the front and rear ends of the upper speed chain (21) and correspond to the upper speed chain (21) and the lower speed chain (22); and the automatic glue pouring device (3) is located between the front speed chain hoist (23) and the frame (1).
Citation Information
Patent Citations
Automatic filling equipment and automatic filling method for LED (Light Emitting Diode) lamp strip
CN102553786A
Multi-station wire box glue filling machine
CN209531293U
T8 lamp tube full-automatic aging test line
CN210270117U
Full-automatic glue filling aging test equipment
CN212514938U