A fastening ring positioning device for robot welding
By setting up a fastening ring positioning device for the compression mechanism and the placement frame on the installation plate, using the combination of push-pull clamps and support plates, the problem of low welding efficiency caused by unreasonable positioning tooling layout is solved, and the fastening ring is realized stable fixed position and efficient welding.
Patent Information
- Application Number
- CN202010846510.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-20
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-08-20
AI Technical Summary
The existing positioning tooling for positioning fastening rings is unreasonable, resulting in low welding efficiency and operators need to flip and move frequently, which increases operation difficulty and time.
A fastening ring positioning device including a mounting plate, a pressing mechanism and a placement frame is designed. Through the combination of push-pull clamps and support plates, the double-sided positioning and welding of the fastening ring is realized, reducing the stroke of the welding robot. and operator movement improves space utilization and efficiency.
Improves welding efficiency and quality, allows for the welding of more fastening rings at the same time, and reduces the workload of the operator and simplifies the operation process.
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Figure CN111922599B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a positioning tool, in particular to a fastening ring positioning device for robot welding. Background Art
[0002] The fastening ring needs to be welded into a whole with the workpiece made of plate by a welding robot. During welding, the fastening ring and the workpiece need to be positioned by a positioning tool to ensure the welding quality.
[0003] The existing positioning fixtures for positioning the fastening ring are arranged separately and in an array on the mounting plate. The distance between the positioning fixtures is large, and few positioning fixtures can be set on one mounting plate, resulting in low welding efficiency. Since the fastening ring and the workpiece need to be welded on both sides, the operator needs to flip it after welding one side. The distance between the positioning fixtures is large, which is inconvenient for the operator to operate, resulting in low welding efficiency. Summary of the invention
[0004] In view of this, the present invention provides a fastening ring positioning device for robot welding, which solves the problem of low welding efficiency caused by unreasonable layout of fastening ring positioning tooling.
[0005] To this end, the present invention provides a fastening ring positioning device for robot welding, including a mounting plate, on which are provided a plurality of positioning mechanisms arranged in an array, the positioning mechanisms including a clamping mechanism and two placement racks, the clamping mechanism including two clamping devices arranged back to back, the two placement racks being arranged on both sides of the clamping mechanism, the fastening ring and the workpiece to be welded being placed on the placement racks, and the clamping device pressing the fastening ring onto the placement racks.
[0006] Furthermore, the clamping device is a push-pull clamp, and the end of the transmission rod of the push-pull clamp is against the surface of the fastening ring.
[0007] Furthermore, the clamping mechanism also includes a clamp seat, and the clamping device is fixedly mounted on the clamp seat.
[0008] Furthermore, the clamp seat includes two parallel arranged "J" shaped clamp seat units, the clamping device is fixedly mounted on the N-shaped body of the clamp seat unit, and connecting plates are arranged at opposite ends of the N-shaped body, and the connecting plates are fixedly mounted on the mounting plate.
[0009] Furthermore, the placement rack includes two parallel supported plates and a blocking device, the fastening ring is placed in the arc groove of the supported plate, one side of the fastening ring is against the blocking device, the part to be welded is placed on the supported plate, and the reinforcement plate of the part to be welded is clamped between the two supported plates, and the distance between the two supported plates is equal to the thickness of the reinforcement plate.
[0010] Furthermore, the blocking device comprises two baffles arranged in parallel, and the side surfaces of the fastening ring abut against the side edges of the baffles.
[0011] Further, the distance between the two baffles is smaller than the diameter of the fastening ring.
[0012] Furthermore, the two baffles are fixedly connected via a connecting plate.
[0013] The present invention provides a fastening ring positioning device for robot welding, wherein a clamping mechanism and two placement racks form a positioning mechanism, and two rows of positioning mechanisms are arranged on a mounting plate, and a row of positioning mechanisms has a plurality of positioning mechanisms arranged in parallel. When positioning the fastening ring and the workpiece, the placement racks on both sides of the clamping mechanism are used to weld the front connection between the two and the other to weld the back connection between the two, so that the welding robots on both sides of the mounting plate can be staggered and welded at the same time, thereby improving the welding efficiency. The fastening rings on the two rows of positioning mechanisms are arranged symmetrically facing each other, thereby reducing the travel of the welding robot during welding and improving the welding efficiency. The positioning mechanism formed by the combination of two push-pull clamps and two placement racks has a compact structure. On the one hand, the space utilization rate of the mounting plate is high, more fastening rings can be welded at the same time, thereby improving the welding efficiency. On the other hand, the operator can turn over the two fastening rings without moving, thereby improving the efficiency. The specific positioning method of the fastening ring and the workpiece to be welded is as follows: the fastening ring is placed on two supporting plates, and the transmission rod of the push-pull clamp presses the fastening ring against the blocking device to fully position the fastening ring; first weld the fastening ring and the side of the workpiece to be welded without the reinforcement plate, at this time the workpiece to be welded is placed on the two supporting plates, the bottom of the workpiece to be welded is against the fastening ring, and the back reinforcement plate is restricted by the two supporting plates for welding. After one side is welded, repeat the above action to weld the other side.
[0014] The invention provides a fastening ring positioning device for robot welding, which has a firm fastening ring positioning and high welding quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0016] Figure 1 A schematic diagram of the structure of a fastening ring positioning device for robot welding provided in an embodiment of the present invention from a top view;
[0017] Figure 2 A three-dimensional fastening ring positioning device for robot welding provided by an embodiment of the present invention Figure 1 ;
[0018] Figure 3A three-dimensional fastening ring positioning device for robot welding provided by an embodiment of the present invention Figure 2 ;
[0019] Figure 4 A schematic diagram of a positioning mechanism in a fastening ring positioning device for robot welding provided by an embodiment of the present invention Figure 1 ;
[0020] Figure 5 A schematic diagram of a positioning mechanism in a fastening ring positioning device for robot welding provided by an embodiment of the present invention Figure 2 . DETAILED DESCRIPTION
[0021] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0022] Embodiment 1:
[0023] See also Figures 1 to 5 The figure shows a fastening ring positioning device for robot welding provided by an embodiment of the present invention, including a mounting plate 1, on which a plurality of positioning mechanisms arranged in an array are provided, the positioning mechanisms including a clamping mechanism 2 and two placement racks 3, the clamping mechanism 2 including two clamping devices 21 arranged back to back, the two placement racks 3 are arranged on both sides of the clamping mechanism 2, the fastening ring 4 and the workpiece 5 to be welded are placed on the placement racks 3, and the clamping device 21 presses the fastening ring 4 on the placement racks 3.
[0024] For details, see Figures 1 to 5 The clamping device 21 is a push-pull clamp, and the end of the transmission rod 211 of the push-pull clamp is against the surface of the fastening ring 4.
[0025] For details, see Figures 1 to 5 The clamping mechanism 2 also includes a clamp seat 22 , and the clamping device 21 is fixedly mounted on the clamp seat 22 .
[0026] For details, see Figures 1 to 5 The placement rack 3 includes two parallel supporting plates 31 and a blocking device 32. The fastening ring 4 is placed in the arc groove 311 of the supporting plate 31, and one side of the fastening ring 4 is against the blocking device 32. The part to be welded 5 is placed on the supporting plate 31, and the reinforcing plate 51 of the part to be welded 5 is clamped between the two supporting plates 31. The distance between the two supporting plates 31 is equal to the thickness of the reinforcing plate 51.
[0027] The present invention provides a fastening ring positioning device for robot welding, wherein a clamping mechanism and two placement racks form a positioning mechanism, and two rows of positioning mechanisms are arranged on a mounting plate, and a row of positioning mechanisms has a plurality of positioning mechanisms arranged in parallel. When positioning the fastening ring and the workpiece, the placement racks on both sides of the clamping mechanism are used to weld the front connection between the two and the other to weld the back connection between the two, so that the welding robots on both sides of the mounting plate can be staggered and welded at the same time, thereby improving the welding efficiency. The fastening rings on the two rows of positioning mechanisms are arranged symmetrically facing each other, thereby reducing the travel of the welding robot during welding and improving the welding efficiency. The positioning mechanism formed by the combination of two push-pull clamps and two placement racks has a compact structure. On the one hand, the space utilization rate of the mounting plate is high, more fastening rings can be welded at the same time, thereby improving the welding efficiency. On the other hand, the operator can turn over the two fastening rings without moving, thereby improving the efficiency. The specific positioning method of the fastening ring and the workpiece to be welded is as follows: the fastening ring is placed on two supporting plates, and the transmission rod of the push-pull clamp presses the fastening ring against the blocking device to fully position the fastening ring; first weld the fastening ring and the side of the workpiece to be welded without the reinforcement plate, at this time the workpiece to be welded is placed on the two supporting plates, the bottom of the workpiece to be welded is against the fastening ring, and the back reinforcement plate is restricted by the two supporting plates for welding. After one side is welded, repeat the above action to weld the other side.
[0028] The invention provides a fastening ring positioning device for robot welding, which has a firm fastening ring positioning and high welding quality and efficiency.
[0029] Embodiment 2:
[0030] See also Figures 1 to 5 The figure shows a fastening ring positioning device for robot welding provided by embodiment 2 of the present invention. Based on the above embodiment, this embodiment further makes the following improved technical solutions: the clamp seat 22 includes two parallel arranged "J"-shaped clamp seat units 221, and the clamping device 21 is fixedly installed on the N-shaped main body 2211 of the clamp seat unit 221. The N-shaped main body 2211 is provided with connecting plates 2212 at opposite ends, and the connecting plates 2212 are fixedly installed on the mounting plate 1.
[0031] The push-pull clamp is fixedly installed on the "J"-shaped clamp seat unit, which is convenient for adjusting the installation position of the push-pull clamp and ensuring the positioning effect of the fastening ring.
[0032] Embodiment three:
[0033] See also Figures 1 to 5, the figure shows a fastening ring positioning device for robot welding provided by embodiment 3 of the present invention. This embodiment further makes the following improved technical solutions on the basis of the above embodiment: the blocking device 32 includes two baffles 321 arranged in parallel, and the side of the fastening ring 4 is against the side of the baffle 321; the distance between the two baffles 321 is smaller than the diameter of the fastening ring 4; the two baffles 321 are fixedly connected by a connecting plate 322.
[0034] The fastening ring contacts the sides of the two baffles, and the contact area is small, which prevents adhesion to the fastening ring during welding, affecting the welding of the fastening ring. In addition, the distance between the two baffles is smaller than the diameter of the fastening ring, and will not contact the welded parts to be welded with the fastening ring, further avoiding affecting the welding effect. In order to ensure that the baffle will not be deformed by the extrusion of the push-pull clamp, the two baffles are connected by a connecting plate, and the blocking device structure is reinforced to ensure the positioning effect of the fastening ring.
[0035] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A fastening ring positioning device for robot welding, characterized in that: The invention comprises a mounting plate (1), wherein the mounting plate (1) is provided with a plurality of positioning mechanisms arranged in an array, wherein the positioning mechanisms comprise a clamping mechanism (2) and two placement racks (3), wherein the clamping mechanism (2) comprises two clamping devices (21) arranged in a back-to-back manner, wherein the two placement racks (3) are arranged on both sides of the clamping mechanism (2), wherein a fastening ring (4) and a part to be welded (5) are placed on the placement racks (3), and wherein the clamping devices (21) press the fastening ring (4) onto the placement racks (3); The clamping device (21) is a push-pull clamp, and the end of the transmission rod (211) of the push-pull clamp abuts against the surface of the fastening ring (4); The placement rack (3) comprises two support plates (31) and a blocking device (32) arranged in parallel, the fastening ring (4) is placed in the arc groove (311) of the support plate (31), one side of the fastening ring (4) is against the blocking device (32), the workpiece (5) to be welded is placed on the support plate (31), the reinforcing plate (51) of the workpiece (5) to be welded is clamped between the two support plates (31), and the distance between the two support plates (31) is equal to the thickness of the reinforcing plate (51); The blocking device (32) comprises two baffles (321) arranged in parallel, and the side surfaces of the fastening ring (4) abut against the side edges of the baffles (321); The distance between the two baffles (321) is smaller than the diameter of the fastening ring (4).
2. A fastening ring positioning device for robot welding according to claim 1, characterized in that: The clamping mechanism (2) further comprises a clamp seat (22), and the clamping device (21) is fixedly mounted on the clamp seat (22).
3. A fastening ring positioning device for robot welding according to claim 2, characterized in that: The clamp seat (22) comprises two parallel arranged "J" shaped clamp seat units (221), the clamping device (21) is fixedly mounted on an N-shaped main body (2211) of the clamp seat unit (221), the N-shaped main body (2211) is provided with first connecting plates (2212) at opposite ends, and the first connecting plates (2212) are fixedly mounted on the mounting plate (1).
4. The fastening ring positioning device for robot welding according to claim 1, characterized in that: The two baffles (321) are fixedly connected via a second connecting plate (322).
Citation Information
Patent Citations
Fastening ring positioning device for robot welding
CN213135634U
