Network transformer automatic mold removal and clamping platform

Abstract

The invention discloses an automatic mold pulling and closing platform for network mutual inductor, including a mold splitting and closing mechanism, a finished product feeding mechanism and a control system; the mold splitting and closing mechanism includes a splitting and closing cylinder, a pneumatic finger, a briquetting cylinder and a chip finished product briquetting; the chip finished product briquetting is arranged at the telescopic end of the briquetting cylinder; a group of pneumatic fingers are arranged symmetrically with the chip finished product briquetting as the center; the pneumatic fingers are connected and installed on both sides of the splitting and closing cylinder; the finished product feeding mechanism conveys the finished product to the clamping station of the pneumatic finger, and the finished product is split under the joint action of the pneumatic finger and the chip finished product briquetting; the power unit in the splitting and closing cylinder, the pneumatic finger, the briquetting cylinder and the finished product feeding mechanism is electrically connected to the control system respectively. The present invention automatically completes the splitting and closing processes of the network mutual inductor through the splitting and closing mechanism, the finished product feeding mechanism and the chip semi-finished product feeding mechanism, and is suitable for small and medium-sized enterprises that do not have an automatic assembly line, with high overall efficiency, fast speed, high reliability and high degree of automation.

Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to an automatic die-pulling and clamping platform for a network mutual inductor. Background Art

[0002] At present, there are many types of demoulding equipment, mainly including manual demoulding, hydraulic demoulding equipment, pneumatic demoulding equipment, etc. The disadvantages of manual demoulding are high labor intensity, unstable quality, low processing efficiency, and difficulty in meeting the production needs of enterprises. Existing pneumatic and hydraulic demoulding equipment is mainly used in large-scale production lines. It has high cost and large floor space. It is suitable for demoulding large quantities of fixed-type products. It cannot meet the needs of small-batch production of small and medium-sized enterprises with variable product specifications and types, and is especially unsuitable for small and medium-sized enterprises without assembly line operations. Summary of the invention

[0003] In order to overcome the above-mentioned technical defects, the purpose of the present invention is to provide an automated production line with high efficiency, good reliability and high degree of automation, which can complete the automatic mold pulling and closing platform of network mutual inductor by mold opening and closing mechanism.

[0004] In order to achieve the above object, the present invention is implemented by the following technical solutions:

[0005] The technical solution is an automatic mold pulling and closing platform for network mutual inductors, including a mold splitting and closing mechanism, a finished product feeding mechanism and a control system; the mold splitting and closing mechanism includes a splitting and closing cylinder, pneumatic fingers, a briquetting cylinder and a chip finished product briquetting; a chip finished product briquetting is arranged at the telescopic end of the briquetting cylinder; a group of pneumatic fingers are symmetrically arranged with the chip finished product briquetting as the center; the pneumatic fingers are connected and installed on both sides of the splitting and closing cylinder; the finished product feeding mechanism transports the finished product to the clamping station of the pneumatic fingers, and the finished product is demolded under the joint action of the pneumatic fingers and the chip finished product briquetting; the power units in the splitting and closing cylinder, the pneumatic fingers, the briquetting cylinder and the finished product feeding mechanism are electrically connected to the control system respectively.

[0006] Further preferably, it also includes a chip semi-finished product loading mechanism; the chip semi-finished product loading mechanism transports the chip semi-finished product to the clamping station of the pneumatic fingers; the power unit in the chip semi-finished product loading mechanism is electrically connected to the control system.

[0007] Further preferably, the chip semi-finished product feeding mechanism includes a chip semi-finished product conveyor belt, a lifting feeding manipulator and a chip semi-finished product pushing device; the lifting manipulator includes a feeding lifting cylinder, a rodless cylinder and a finger grabbing cylinder; the rodless cylinder is connected and installed on the feeding lifting cylinder; a finger grabbing cylinder is arranged at the telescopic end of the rodless cylinder; the chip semi-finished product conveyor belt conveys the chip semi-finished product to the finger grabbing cylinder; the chip semi-finished product pushing device includes a fixed plate, a chip semi-finished product pushing cylinder, a chip semi-finished product pushing plate and a small boss; the chip semi-finished product pushing cylinder is connected and installed on the fixed plate; the telescopic end of the chip semi-finished product pushing cylinder is connected to the chip semi-finished product pushing plate; a small boss is arranged on the chip semi-finished product pushing plate; the feeding lifting cylinder, rodless cylinder and finger grabbing cylinder are electrically connected to the control system respectively; the motor in the chip semi-finished product conveyor belt is electrically connected to the control system; the chip semi-finished product pushing cylinder is electrically connected to the control system.

[0008] Further preferably, a semi-finished product unloading device is arranged across the semi-finished chip pushing plate; a power unit in the semi-finished product unloading device is electrically connected to a control system.

[0009] Further preferably, the semi-finished product unloading device includes a baffle, an inclined block and a semi-finished product conveyor belt; a baffle is arranged across the chip semi-finished product pushing plate; the inclined block is arranged on both sides of the chip semi-finished product pushing plate and is fixedly connected to the baffle; the inclination angle of the inclined block is 35°; the motor in the semi-finished product conveyor belt is electrically connected to the control system.

[0010] Further preferably, the finished product loading mechanism includes a finished product conveyor belt and a finished product pushing device; the finished product pushing device includes an operating platform, a finished product pushing cylinder, a slider guide rail and a pushing plate; the pushing plate is connected to the telescopic end of the finished product pushing cylinder through a sliding guide rail; a pushing slot is provided at the front end of the pushing plate; the motors in the finished product pushing cylinder and the finished product conveyor belt are electrically connected to the control system respectively.

[0011] Further preferably, it also includes a finished chip conveyor belt; the finished chip pressing block is opposite to the push card slot in upper and lower positions; a finished chip conveyor belt is arranged below the push card slot; and the motor in the finished chip conveyor belt is electrically connected to the control system.

[0012] Further preferably, the pneumatic fingers include finger cylinders and mold separation and closing fingers; the mold separation and closing fingers are arranged at the protruding ends of the finger cylinders; the finger cylinders are installed on both sides of the separation and closing cylinders through finger cylinder connecting plates; and the finger cylinders are electrically connected to the control system.

[0013] Further preferably, the loading ports of the finished product conveyor belt and the chip semi-finished product conveyor belt are respectively provided with infrared monitoring sensors electrically connected to the control system.

[0014] The beneficial effects of the present invention are:

[0015] The present invention automatically completes the splitting and closing process of the network mutual inductor through the splitting and closing mechanism, the finished product feeding mechanism, and the chip semi-finished product feeding mechanism. It is suitable for small and medium-sized enterprises that do not have an automatic assembly line. By improving the size and structure of the splitting and closing mechanism, it can be applied to a variety of workpieces that require splitting and closing. The overall efficiency is high, the speed is fast, the reliability is high, and the degree of automation is high. The overall size of the structure can be designed to be as small as 1050mm*700mm, the product structure is compact, and the entire mechanism completes a single splitting and closing process in only 7.5 seconds. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will now be described by way of example with reference to the accompanying drawings, in which:

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0018] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0019] Figure 3 It is a structural schematic diagram of the mold splitting and clamping mechanism in the present invention.

[0020] Figure 4 It is a structural schematic diagram of the finished product feeding mechanism in the present invention.

[0021] Figure 5 It is a structural schematic diagram of the chip semi-finished product feeding mechanism in the present invention.

[0022] Figure 6 It is a structural schematic diagram of a finished product, a semi-finished product, a semi-finished chip, and a finished chip of the network mutual inductor in the present invention.

[0023] Markings in the figure:

[0024] Mold splitting and closing mechanism 1, splitting and closing cylinder 1a, finger cylinder 1b, mold splitting and closing finger 1c, block cylinder 1d, chip finished product block 1e, finger cylinder connecting plate 1f;

[0025] Finished product feeding mechanism 2, finished product conveyor belt 2a, working platform 2b, finished product pushing cylinder 2c, slider guide rail 2d, pushing plate 2e, pushing card slot 2f;

[0026] Chip semi-finished product feeding mechanism 3, chip semi-finished product conveyor belt 3a, feeding lifting cylinder 3b, rodless cylinder 3c, finger grabbing cylinder 3d, fixing plate 3e, chip semi-finished product pushing cylinder 3f, chip semi-finished product pushing plate 3g, small boss 3h, baffle 3i, inclined block 3j, semi-finished product conveyor belt 3k;

[0027] Chip finished product conveyor belt 4, finished product 5, chip semi-finished product 6, semi-finished product 7, chip finished product 8. DETAILED DESCRIPTION

[0028] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] Examples, such as Figure 1 , Figure 2 and Figure 3 As shown in the figure, the present invention is an automatic mold pulling and clamping platform for network mutual inductors, including a mold splitting and clamping mechanism 1, a finished product feeding mechanism 2 and a control system; the mold splitting and clamping mechanism 1 includes a splitting and clamping cylinder 1a, pneumatic fingers, a block cylinder 1d and a chip finished product block 1e; a chip finished product block 1e is arranged at the telescopic end of the block cylinder 1d; a group of pneumatic fingers are symmetrically arranged with the chip finished product block 1e as the center; the pneumatic fingers are connected and installed on both sides of the splitting and clamping cylinder 1a; the finished product feeding mechanism 2 transports the finished product to the clamping station of the pneumatic fingers, and the finished product is demolded under the joint action of the pneumatic fingers and the chip finished product block 1e; the power units in the splitting and clamping cylinder 1a, the pneumatic fingers, the block cylinder 1d and the finished product feeding mechanism 2 are electrically connected to the control system respectively.

[0031] It also includes a chip semi-finished product feeding mechanism 3; the chip semi-finished product feeding mechanism 3 conveys the chip semi-finished product 6 to the gripping station of the pneumatic fingers; the power unit in the chip semi-finished product feeding mechanism 3 is electrically connected to the control system.

[0032] like Figure 2 and Figure 5 As shown in the figure, the chip semi-finished product feeding mechanism 3 includes a chip semi-finished product conveyor belt 3a, a lifting feeding robot and a chip semi-finished product pushing device; the lifting robot includes a feeding lifting cylinder 3b, a rodless cylinder 3c and a finger grabbing cylinder 3d; the rodless cylinder 3c is connected and installed on the feeding lifting cylinder 3b; the finger grabbing cylinder 3d is set at the telescopic end of the rodless cylinder 3c; the chip semi-finished product conveyor belt 3a conveys the chip semi-finished product 6 to the finger grabbing cylinder 3d; the chip semi-finished product pushing device includes a fixing plate 3e, a chip semi-finished product pushing ... Cylinder 3f, chip semi-finished product pushing plate 3g and small boss 3h; the chip semi-finished product pushing cylinder 3f is connected and installed on the fixed plate 3e; the telescopic end of the chip semi-finished product pushing cylinder 3f is connected to the chip semi-finished product pushing plate 3g; a small boss 3h is arranged on the chip semi-finished product pushing plate 3g; the loading lifting cylinder 3b, rodless cylinder 3c and finger grabbing cylinder 3d are respectively electrically connected to the control system; the motor in the chip semi-finished product conveyor belt 3a is electrically connected to the control system; the chip semi-finished product pushing cylinder 3f is electrically connected to the control system.

[0033] A semi-finished product unloading device is arranged across the semi-finished chip pushing plate 3g; a power unit in the semi-finished product unloading device is electrically connected to a control system.

[0034] like Figure 2 and Figure 5 As shown in the figure, the semi-finished product unloading device includes a baffle 3i, an inclined block 3j and a semi-finished product conveyor belt 3k; a baffle 3i is arranged across the chip semi-finished product pushing plate 3g; the inclined block 3j is arranged on both sides of the chip semi-finished product pushing plate 3g and is fixedly connected to the baffle 3i; the inclination angle of the inclined block 3j is 35°; the motor in the semi-finished product conveyor belt 3k is electrically connected to the control system.

[0035] like Figure 2 and Figure 4 As shown in the figure, the finished product feeding mechanism 2 includes a finished product conveyor belt 2a and a finished product pushing device; the finished product pushing device includes an operating platform 2b, a finished product pushing cylinder 2c, a slider guide 2d and a pushing plate 2e; the pushing plate 2e is connected to the telescopic end of the finished product pushing cylinder 2c through the sliding guide 2d; a pushing card slot 2f is provided at the front end of the pushing plate 2e; the motors in the finished product pushing cylinder 2c and the finished product conveyor belt 2a are electrically connected to the control system respectively.

[0036] like Figure 1 and Figure 2 As shown in , it also includes a chip finished product conveyor belt 4; the chip finished product pressing block 1e is opposite to the push card slot 2f up and down; the chip finished product conveyor belt 4 is arranged below the push card slot 2f; the motor in the chip finished product conveyor belt 4 is electrically connected to the control system.

[0037] like Figure 3 As shown in the figure, the pneumatic finger includes a finger cylinder 1b and a mold separation and closing finger 1c; the mold separation and closing finger 1c is set at the protruding end of the finger cylinder 1b; the finger cylinder 1b is installed on both sides of the separation and closing cylinder 1a through the finger cylinder connecting plate 1f; the finger cylinder 1b is electrically connected to the control system.

[0038] The loading ports of the finished product conveyor belt 2a and the chip semi-finished product conveyor belt 3a are respectively provided with infrared monitoring sensors electrically connected to the control system.

[0039] Specific operation method:

[0040] like Figure 6 As shown in the figure, first, the finished product 5 is conveyed to the working platform 2b by the finished product conveyor belt 2a in the finished product feeding mechanism 2, and the finished product pushing cylinder 2c conveys the finished product 5, and the finished product 5 is placed at the pushing slot at the front end of the pushing plate 2e. The finished product pushing cylinder 2 delivers the finished product 5 to the mold separation position and the mold separation and closing finger 1c clamping station, and the finished product pushing cylinder 2 returns.

[0041] During the mold separation process, the separating and closing cylinder 1a drives the separating and closing mold fingers 1c to clamp and grasp the mold shell of the finished product 5. The finished chip pressing block 1e is driven by the pressing block cylinder 1d to press the chip. The separating and closing cylinder 1a and the pressing block cylinder 1d return at the same time, and the finished chip 8 falls onto the finished chip conveyor belt 4 below through the groove on the working platform, and the mold separation is completed.

[0042] At the same time as the finished product pushing cylinder 2c returns, the chip semi-finished product conveyor belt 3a sends the chip semi-finished product 6 to the finger grabbing cylinder 3d, the feeding lifting cylinder 3b rises, and the rodless cylinder 3c drives the finger grabbing cylinder 3d to move forward, the feeding lifting cylinder 3b descends, and the finger grabbing cylinder 3d is released, and the chip semi-finished product 6 is placed on the small boss 3h, and the feeding lifting cylinder 3b and the rodless cylinder 3c return to their original positions. After the mold separation is completed, the chip semi-finished product pushing cylinder 3f drives the chip semi-finished product pushing plate 3g to send the chip semi-finished product 6 to the mold separation finger 1c in the mold separation mechanism 1.

[0043] After the chip semi-finished product 6 is delivered to the position, the separation and combination cylinder 1a brings the finger cylinder 1b together with the clamped mold shell and the chip finished product 6 through the finger cylinder connecting plate 1f, the finger cylinder 1b is released, the separation and combination cylinder 1a returns to its original position, and the mold closing action is completed.

[0044] After the mold is closed, the chip semi-finished product pushing cylinder 3f drives the chip semi-finished product pushing plate 3g to return. During the return process, the semi-finished product 7 hits the inclined stopper 3j. Driven by the inclined stopper 3j, the semi-finished product 7 falls on the semi-finished product conveyor belt 3k, and the unloading is automatically completed.

[0045] The clamping of the finished product 5 and the semi-finished product 7 is completed by the single chip microcomputer-solenoid valve to control the pneumatic transmission system; at the same time, it is completed by controlling the conveyor belt through the speed regulating motor.

[0046] The control system processing module of the present invention uses the current mainstream STM32F407VET6 single-chip microcomputer for control. The main control element is a solenoid valve. Through the input of each sensor signal, the combined analysis accurately determines the position of each cylinder, and the instruction generated by the previous action controls the action of the next actuator. The feeding ports of the finished product conveyor belt 2a and the chip semi-finished product conveyor belt 3a are respectively provided with infrared monitoring sensors electrically connected to the control system. The signals of the sensors are transmitted to the processing system and fed back to the feeding mechanism after processing to determine whether the entire system needs to be started and operated. When the sensor detects an object signal at the feeding port, the system operates normally. Otherwise, the system stops and waits immediately after completing the previous complete program and returning to the initial state until the material signal is detected again, and the entire system is restored to the operating state.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Network mutual inductor automatic drawing and clamping platform, characterized by: It includes a mold splitting and closing mechanism, a finished product feeding mechanism and a control system; the mold splitting and closing mechanism includes a mold splitting and closing cylinder, pneumatic fingers, a briquetting cylinder and a finished chip briquetting; the finished chip briquetting is set at the telescopic end of the briquetting cylinder; a group of pneumatic fingers are symmetrically arranged with the finished chip briquetting as the center; the pneumatic fingers are connected and installed on both sides of the mold splitting and closing cylinder; the finished product feeding mechanism transports the finished product to the clamping station of the pneumatic fingers, and the finished product is demolded under the joint action of the pneumatic fingers and the finished chip briquetting; the power units in the mold splitting and closing cylinder, pneumatic fingers, briquetting cylinder and finished product feeding mechanism are respectively electrically connected to the control system; It also includes a chip semi-finished product loading mechanism; the chip semi-finished product loading mechanism transports the chip semi-finished product to the gripping station of the pneumatic fingers; the power unit in the chip semi-finished product loading mechanism is electrically connected to the control system; The chip semi-finished product loading mechanism includes a chip semi-finished product conveyor belt, a lifting loading manipulator and a chip semi-finished product pushing device; The lifting manipulator includes a feeding lifting cylinder, a rodless cylinder and a finger grabbing cylinder; the rodless cylinder is connected and installed on the feeding lifting cylinder; the finger grabbing cylinder is set at the telescopic end of the rodless cylinder; The semi-finished chip conveyor belt conveys the semi-finished chip to the finger gripping cylinder; the semi-finished chip pushing device includes a fixed plate, a semi-finished chip pushing cylinder, a semi-finished chip pushing plate and a small boss; the semi-finished chip pushing cylinder is connected and mounted on the fixed plate; the telescopic end of the semi-finished chip pushing cylinder is connected to the semi-finished chip pushing plate; the semi-finished chip pushing plate is provided with a small boss; The feeding lifting cylinder, rodless cylinder and finger grabbing cylinder are electrically connected to the control system respectively; the motor in the chip semi-finished product conveyor belt is electrically connected to the control system; the chip semi-finished product pushing cylinder is electrically connected to the control system; A semi-finished product unloading device is arranged across the semi-finished product chip pushing plate; a power unit in the semi-finished product unloading device is electrically connected to a control system; The semi-finished product unloading device includes a baffle, an inclined block, and a semi-finished product conveyor belt; the baffle is arranged across the chip semi-finished product pushing plate; the inclined block is arranged on both sides of the chip semi-finished product pushing plate and is fixedly connected to the baffle; the inclination angle of the inclined block is 35°; the motor in the semi-finished product conveyor belt is electrically connected to the control system; The pneumatic finger includes a finger cylinder and a mold opening and closing finger; the mold opening and closing finger is provided at the protruding end of the finger cylinder; the finger cylinder is installed on both sides of the mold opening and closing cylinder through a finger cylinder connecting plate; the finger cylinder is electrically connected to the control system.

2. The automatic die-drawing and clamping platform for network mutual inductors according to claim 1, characterized in that: The finished product loading mechanism includes a finished product conveyor belt and a finished product pushing device; the finished product pushing device includes an operating platform, a finished product pushing cylinder, a slider guide rail and a pushing plate; the pushing plate is connected to the telescopic end of the finished product pushing cylinder through a sliding guide rail; a pushing slot is provided at the front end of the pushing plate; the motors in the finished product pushing cylinder and the finished product conveyor belt are electrically connected to the control system respectively.

3. The automatic die-drawing and clamping platform for network mutual inductors according to claim 1 or 2, characterized in that: It also includes a finished chip conveyor belt; the finished chip pressing block is opposite to the push card slot up and down; the finished chip conveyor belt is set below the push card slot; the motor in the finished chip conveyor belt is electrically connected to the control system.

4. The automatic die-drawing and clamping platform for network mutual inductors according to claim 2, characterized in that: The loading ports of the finished product conveyor belt and the chip semi-finished product conveyor belt are respectively provided with infrared monitoring sensors electrically connected to the control system.

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