A turnover device for a cigarette case appearance defect detection system
By designing a flipping device, which uses a connecting rod and a swing structure to flip the cigarette box, the problem of missed detection caused by adjacent cigarette boxes obstructing each other is solved, and all-round detection of cigarette boxes is achieved.
Patent Information
- Application Number
- CN202010790483.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-07
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2040-08-07
AI Technical Summary
In existing cigarette box defect detection systems, the obstruction caused by adjacent cigarette boxes leads to missed detections, making it impossible to comprehensively detect all surface defects of the cigarette box.
Design a flipping device that uses an active roller and a driven roller to drive a belt to transport cigarette boxes, and uses a connecting rod and a swing structure to flip the cigarette boxes, ensuring that all surfaces can be detected by a scanner.
It enables comprehensive inspection of cigarette boxes, improves inspection quality, and avoids omissions in inspection.
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Figure CN111977337B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of detection equipment, and particularly relates to a turnover device for a cigarette case appearance defect detection system. BACKGROUND
[0002] An appearance image is printed on the outer surface of a cigarette case, and if the position, color, shape of the image and the shape of the cigarette case are flawed, the packaging qualified rate of the cigarette case is reduced.
[0003] Currently, industrial cameras are arranged at the upper, lower, front and rear positions of a conveying belt to take pictures, and then data is uploaded to a computer to be compared with preset standard data, so that cigarette cases with appearance defects are screened out, and the packaging qualified rate of the cigarette cases is improved.
[0004] However, the cigarette cases on the conveying line of the cigarette cases are placed side by side, and the adjacent cigarette cases shield the adjacent corresponding outer surfaces of the cigarette cases, and if the turnover is not performed, the problem of missing detection of defects of the cigarette cases exists. SUMMARY
[0005] Therefore, the present application aims to provide a turnover device for a cigarette case appearance defect detection system, which turns over the cigarette cases when the cigarette cases are detected, so that each surface of the cigarette cases is detected, and the quality of appearance defect detection of the cigarette cases is improved.
[0006] The application solves the above technical problems by the following technical means: a turnover device for a cigarette box appearance defect detection system, the turnover device comprising a driving roller, a driven roller, a belt, a rack, a first motor, a first connecting rod, a second connecting rod, a crossbar, an L plate, a third connecting rod, a fourth connecting rod, a first synchronous rod and a swing structure; the driving roller and the driven roller are placed horizontally side by side, the two ends of the belt are wound around the driving roller and the driven roller respectively, the number of the belt is two, there is a gap between the two belts, the rack is placed below the lower surface of the belt, the first motor is installed on the rack, one end of the first connecting rod is fixedly connected with the output shaft of the first motor, one end of the second connecting rod is hingedly connected with the end of the first connecting rod away from the first motor, the crossbar is fixedly connected with the end of the second connecting rod away from the first connecting rod, the crossbar is located in front of the two belts, the crossbar is parallel to the upper surface of the belt, one end of the third connecting rod is hingedly connected with the crossbar, the number of the third connecting rod is multiple, the multiple third connecting rods are uniformly distributed on the crossbar, the number of the fourth connecting rod and the number of the L plate are equal to the number of the third connecting rod, one end of each fourth connecting rod is connected with one third connecting rod respectively and is located at the end of the third connecting rod away from the crossbar, each L plate is connected with one fourth connecting rod respectively and is located at the end of the fourth connecting rod away from the third connecting rod, the end of the L plate away from the third connecting rod is hingedly connected with the crossbar, the side of the L plate away from the third connecting rod is open, the first synchronous rod is fixedly connected with the multiple third connecting rods, the swing structure is fixedly connected with the first synchronous rod, and the swing structure drives the first synchronous rod to swing back and forth along the longitudinal extension direction of the belt.
[0007] Further, the turnover device further comprises a fifth connecting rod, a second synchronous rod and a sixth connecting rod, the fifth connecting rod is placed side by side with the first connecting rod, one end of the fifth connecting rod is hingedly connected with the rack, one end of the sixth connecting rod is hingedly connected with the end of the fifth connecting rod away from the rack, the sixth connecting rod and the second connecting rod are fixedly connected with the two ends of the crossbar respectively, and the two ends of the second synchronous rod are hingedly connected with the sixth connecting rod and the second connecting rod respectively.
[0008] Further, the swing structure comprises a support shaft, a push rod, a Z-shaped rod and a second motor, the support shaft is fixedly connected with the first synchronous rod and is located at the side of the first synchronous rod away from the L plate, one end of the push rod is hingedly connected with the support shaft, the Z-shaped rod is hingedly connected with the end of the push rod away from the support shaft, the output shaft of the second motor is fixedly connected with the end of the Z-shaped rod away from the push rod, and the second motor is fixedly connected with the second synchronous rod.
[0009] Further, the end of the fourth connecting rod away from the third connecting rod extends to be flush with the end of the L plate away from the third connecting rod, and the end of the fourth connecting rod away from the third connecting rod is integrally formed with a baffle, the baffle is located at the side of the L plate away from the third connecting rod, and the baffle abuts against the L plate.
[0010] Further, the limit plates are integrally formed on the frame, and the number of the limit plates is two, and the two limit plates are respectively located at the outer sides of the two belts.
[0011] The beneficial effects of the present application are:
[0012] I. Under the driving of the driving roller and the driven roller, the cigarette boxes placed on the upper surfaces of the two belts are conveyed, and in the conveying process, scanners can be installed on the upper and lower surfaces and the front and rear four sides of the belts to detect the appearance defects of the cigarette boxes. Then under the action of the first motor, the first connecting rod is driven to rotate, the first connecting rod drives the lower end of the second connecting rod to rotate, the upper end of the second connecting rod drives the cross rod to move upwards and simultaneously move back and forth along the longitudinal direction of the belt, when the cross rod moves upwards, each cigarette box enters an L plate respectively, and at the same time, the swing mechanism is started, the swing mechanism drives the first synchronous rod to swing, the first synchronous rod simultaneously drives a plurality of third connecting rods to swing, the third connecting rods drive the fourth connecting rods to push the L plates, the L plates rotate around the cross plate, and after the cigarette boxes in the L plates are rotated by ninety degrees, the cigarette boxes are poured from the opening onto the belt, so that the multiple cigarette boxes are turned over simultaneously, the full detection of the cigarette boxes is facilitated, and the detection quality of the cigarette boxes is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a structural schematic view of the turnover device for the cigarette appearance defect detection system of the present application;
[0014] Figure 2 is Figure 1 is an enlarged view of part A in Fig.
[0015] Figure 3 is a front view of the turnover device for the cigarette appearance defect detection system of the present application;
[0016] Wherein: 100 - turnover device, 10 - driving roller, 20 - driven roller, 30 - belt, 40 - frame, 50 - first motor, 60 - first connecting rod, 70 - second connecting rod, 80 - cross rod, 90 - L plate, 110 - third connecting rod, 120 - fourth connecting rod, 130 - first synchronous rod, 140 - swing structure, 141 - support shaft, 142 - push rod, 143 - Z-shaped rod, 144 - second motor, 150 - fifth connecting rod, 160 - second synchronous rod, 170 - sixth connecting rod, 180 - baffle, 190 - limit plate. DETAILED DESCRIPTION
[0017] The advantages and effects of the present application can be understood by those skilled in the art from the disclosure of the specification. It should be noted that the drawings provided in the following examples are only for illustrative purposes, and the representations are only schematic diagrams, not physical drawings, and should not be construed as limiting the present application. In order to better illustrate the embodiments of the present application, some components in the drawings may be omitted, enlarged or reduced, and do not represent the actual size of the product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0018] The same or similar reference numerals in the drawings of the embodiments of the present application correspond to the same or similar components. In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "back" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation. Therefore, the terms used to describe the positional relationship in the drawings are only for illustrative purposes and should not be construed as limiting the present application. For those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0019] As shown in Figures 1 to 3 A turnover device 100 for a cigarette box appearance defect detection system according to the present application includes a driving roller 10, a driven roller 20, a belt 30, a rack 40, a first motor 50, a first connecting rod 60, a second connecting rod 70, a crossbar 80, an L plate 90, a third connecting rod 110, a fourth connecting rod 120, a first synchronous rod 130 and a swing structure 140. The driving roller 10 rotates under the drive of the motor. The driving roller 10 and the driven roller 20 are placed horizontally side by side. The two ends of the belt 30 are wound around the driving roller 10 and the driven roller 20 respectively. The number of the belt 30 is two. There is a gap between the two belts 30, through which the crossbar 80 passes. The width of the gap is greater than the width of the crossbar 80, and the width of the gap is less than the length of the cigarette box. The longitudinal axis of the belt 30 is perpendicular to the longitudinal axis of the cigarette box, so as to avoid the cigarette box conveyed on the belt 30 from falling off the gap. The cigarette box to be detected is placed on the belt 30. A scanner is installed in each of the four directions of the upper, lower, front and rear of the belt 30 to detect the appearance defects of the cigarette box. The belt 30 is made of transparent adhesive tape material. After the appearance of the cigarette box in the four directions is detected on the belt 30, the cigarette box continues to move forward to the crossbar 80 under the action of the belt 30.
[0020] The rack 40 is placed below the lower surface of the belt 30, and the rack 40 provides support for the belt 30. The first motor 50 is installed on the rack 40, one end of the first connecting rod 60 is fixedly connected with the output shaft of the first motor 50, and one end of the second connecting rod 70 is hinged with the end of the first connecting rod 60 away from the first motor 50. The fifth connecting rod 150 is also hinged on the rack 40, the fifth connecting rod 150 is arranged in parallel with the first connecting rod 60, and the end of the fifth connecting rod 150 away from the rack 40 is hinged with the sixth connecting rod 170. The middle part of the sixth connecting rod 170 and the middle part of the second connecting rod 70 are also fixedly connected with the second synchronous rod 160, so that the sixth connecting rod 170 and the second connecting rod 70 move synchronously through the second synchronous rod 160. The ends of the sixth connecting rod 170 and the second connecting rod 70 away from the rack 40 are fixedly connected with the two ends of the cross rod 80 respectively, which increases the balance of the cross rod 80.
[0021] The cross rod 80 is located between the two belts 30, and in the natural state, the cross rod 80 is parallel to the upper surface of the belt 30. One end of the third connecting rod 110 is hinged with the cross rod 80, the number of the third connecting rod 110 is multiple, and the multiple third connecting rods 110 are uniformly distributed on the cross rod 80. The number of the fourth connecting rod 120 and the number of the L plate 90 are equal to the number of the third connecting rod 110, one end of each fourth connecting rod 120 is hinged with the end of one third connecting rod 110 away from the cross rod 80, and the middle part of each L plate 90 is hinged with the end of one fourth connecting rod 120 away from the third connecting rod 110. The end of the L plate 90 away from the third connecting rod 110 is hinged with the cross rod 80, the side of the L plate 90 away from the cross rod 80 is open, the side of the L plate 90 away from the third connecting rod 110 is open, the first synchronous rod 130 is fixedly connected with the multiple third connecting rods 110, and the swing structure 140 is fixedly connected with the first synchronous rod 130. The swing structure 140 drives the first synchronous rod 130 to swing back and forth along the longitudinal extension direction of the belt 30.
[0022] Specifically, the swing structure 140 includes a support shaft 141, a push rod 142, a Z-shaped rod 143 and a second motor 144, the support shaft 141 is fixedly connected with the first synchronous rod 130 and located at a side of the first synchronous rod 130 away from the L-shaped plate 90, one end of the push rod 142 is hingedly connected with the support shaft 141, the Z-shaped rod is hingedly connected with the end of the push rod 142 away from the support shaft 141, and the output shaft of the second motor 144 is fixedly connected with the end of the Z-shaped rod 143 away from the push rod 142. The second motor 144 is fixed on the second synchronous rod 160 through a support frame. When the cross rod 80 is driven by the first motor 50 to move upwards to the upper side of the belt 30, the second motor 144 is started, the second motor 144 drives the Z-shaped rod 143 to rotate, the Z-shaped rod 143 drives the push rod 142 to move left and right, the push rod 142 drives the support shaft 141 to swing, thereby driving the first synchronous rod 130 to swing, so that the third connecting rod 110 is driven to rotate back and forth, the third connecting rod 110 drives the fourth connecting rod 120 to push the L-shaped plate 90 to rotate relative to the cross rod 80, so that the cigarette boxes on the L-shaped plate 90 are turned over at the same time.
[0023] Specifically, the end of the fourth connecting rod 120 away from the third connecting rod 110 extends to the same level as the end of the L-shaped plate 90 away from the third connecting rod 110, and the end of the fourth connecting rod 120 away from the third connecting rod 110 is integrally formed with a baffle 180, the baffle 180 is located at the side of the L-shaped plate 90 away from the third connecting rod 110, and the baffle 180 abuts against the L-shaped plate 90. When the bottom of the L-shaped plate 90 is in a parallel state with the upper surface of the cross rod 80, the baffle 180 blocks one side of the opening of the L-shaped plate 90, thereby limiting the cigarette boxes from falling into the baffle 180 and then falling off from the longitudinal direction of the belt 30; when the fourth connecting rod 120 drives the L-shaped plate 90 to rotate relative to the cross rod 80, the baffle 180 integrally formed with the fourth connecting rod 120 rotates away from the L-shaped plate 90, thereby facilitating the cigarette boxes to be turned over and then fall off from the L-shaped plate 90 to the belt 30 for continuous conveying.
[0024] Specifically, the frame 40 is integrally formed with limiting plates 190, and the number of the limiting plates 190 is two, and the two limiting plates 190 are located at the outer sides of the two belts 30. Through the two limiting plates 190, the cigarette boxes are limited to fall off from the transverse direction of the belt 30.
[0025] The use method of the present application is as follows: after the cigarette boxes on the belt 30 complete detection of the outer surfaces in the up, down, front and back four directions, the first motor 50 is started when the cigarette boxes move to the upper side of the cross rod 80, the first motor 50 drives the first connecting rod 60 to rotate, the first connecting rod 60 drives the second connecting rod 70 to swing, under the action of the second synchronous rod 160, the sixth connecting rod 170 rotates upwards synchronously with the second connecting rod 70, and the cross rod 80 fixedly connected with the sixth connecting rod 170 and the second connecting rod 70 also moves upwards between the two belts 30, drives the L-shaped plate 90 to rotate upwards, until each cigarette box on the belt 30 falls into each L-shaped plate 90.
[0026] After the cigarette box falls into the L plate 90, the L plate 90 is driven by the crossbar 80 to rotate downward from the highest point. At this time, the second motor 144 is started, the second motor 144 drives the Z-shaped rod 143 to rotate, the Z-shaped rod 143 pulls the push rod 142 to move left and right, the push rod 142 pushes the supporting shaft 141 to drive the first synchronous rod 130 to swing, thereby pulling the third connecting rod 110 to rotate back and forth, the third connecting rod 110 drives the fourth connecting rod 120 to push the L plate 90 to rotate relative to the crossbar 80, thereby turning over the cigarette boxes on the L plate 90 at the same time
[0027] The above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the purpose and scope of the present application, and they should be covered in the scope of the claims of the present application. The technical, shape and structure parts not described in detail in the present application are well-known technologies.
Claims
1. A turning device for a cigarette case appearance defect detection system, characterized in that: The turnover device comprises a driving roller, a driven roller, a belt, a rack, a first motor, a first connecting rod, a second connecting rod, a crossbar, an L-shaped plate, a third connecting rod, a fourth connecting rod, a first synchronous rod and a swing structure. The driving roller and the driven roller are horizontally placed side by side, the two ends of the belt are wound around the driving roller and the driven roller respectively, the number of the belt is two, the two belts have a gap between them, the rack is placed below the lower surface of the belt, the first motor is installed on the rack, one end of the first connecting rod is fixedly connected with the output shaft of the first motor, one end of the second connecting rod is hingedly connected with the end of the first connecting rod away from the first motor, the crossbar is fixedly connected with the end of the second connecting rod away from the first connecting rod, the crossbar is located in front of the two belts, the crossbar is parallel to the upper surface of the belt, one end of the third connecting rod is hingedly connected with the crossbar, the number of the third connecting rod is multiple, the multiple third connecting rods are uniformly distributed on the crossbar, the number of the fourth connecting rod is equal to the number of the third connecting rod, and the number of the L-shaped plate is equal to the number of the third connecting rod, one end of each fourth connecting rod is connected with one third connecting rod and located at the end of the third connecting rod away from the crossbar, each L-shaped plate is connected with one fourth connecting rod and located at the end of the fourth connecting rod away from the third connecting rod, the end of the L-shaped plate away from the third connecting rod is hingedly connected with the crossbar, the side of the L-shaped plate away from the third connecting rod is open, the first synchronous rod is fixedly connected with the multiple third connecting rods, the swing structure is fixedly connected with the first synchronous rod, and the swing structure drives the first synchronous rod to swing back and forth along the longitudinal extension direction of the belt; the fourth connecting rod extends away from the third connecting rod until it is flush with the end of the L-shaped plate away from the third connecting rod, the end of the fourth connecting rod away from the third connecting rod is further integrally formed with a baffle, the baffle is located on the side of the L-shaped plate away from the third connecting rod, and the baffle is in contact with the L-shaped plate; the rack is integrally formed with a limiting plate, and the number of the limiting plate is two, and the two limiting plates are respectively located on the outer sides of the two belts.
2. The turnover device for a cigarette case appearance defect detection system according to claim 1, characterized in that: The turnover device further comprises a fifth connecting rod, a second synchronous rod and a sixth connecting rod, the fifth connecting rod is placed side by side with the first connecting rod, one end of the fifth connecting rod is hingedly connected with the rack, one end of the sixth connecting rod is hingedly connected with the end of the fifth connecting rod away from the rack, the sixth connecting rod and the second connecting rod are respectively fixedly connected with the two ends of the crossbar, and the two ends of the second synchronous rod are respectively hingedly connected with the sixth connecting rod and the second connecting rod.
3. The turnover device for a cigarette case appearance defect detection system according to claim 2, characterized in that: The swing structure comprises a support shaft, a push rod, a Z-shaped rod and a second motor, the support shaft is fixedly connected with the first synchronous rod and located on the side of the first synchronous rod away from the L-shaped plate, one end of the push rod is hingedly connected with the support shaft, the Z-shaped rod is hingedly connected with the end of the push rod away from the support shaft, the output shaft of the second motor is fixedly connected with the end of the Z-shaped rod away from the push rod, and the second motor is fixedly connected with the synchronous rod.
Citation Information
Patent Citations
Turnover device for cigarette box appearance defect detection system
CN212221581U