Electrode wire alignment tool for medium wire cutting machine tools

Abstract

The present invention discloses a tool for aligning the electrode wire of a medium-speed wire cutting machine tool, comprising a linear guide rail, a supporting plate, a bridge plate, a shaft frame, a pin and a vertical support plate, wherein the linear guide rail is installed at the middle of the side of the bridge plate, the shaft frame is connected to the linear guide rail via a slider, the two ends of the shaft frame are installed with the pin, the supporting plate is installed at the bottom of the bridge plate, and the vertical support plate is installed at the front end bottom of the bridge plate. The adjustment efficiency and precision are improved, and the original determination by the ability of the operator is changed to the guarantee by the tooling precision, which is less affected by the ability of the staff, and reduces the cost of personnel training and working hours.

Description

Technical Field

[0001] The invention relates to the field of medium-speed wire cutting, and in particular to an electrode wire alignment tool for a medium-speed wire cutting machine tool. Background Art

[0002] At present, the vertical alignment of the electrode wire is basically adjusted by a vertical aligner during the assembly process of the wire-cutting machine tool in the industry. The adjustment process needs to ensure that the electrode wire passing through the upper guide wheel and the lower guide wheel is perpendicular to the worktable surface and the distance from the center of the upper guide wheel to the worktable surface is 100mm, and the distance from the lower guide wheel to the worktable surface is 60mm. This adjustment method based on the vertical aligner is affected by the technical level of the person, the accuracy of the vertical aligner, and the conductivity of the electrode wire surface. This adjustment method has the characteristics of low adjustment efficiency, poor consistency, and high requirements for the operator. Summary of the invention

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide an electrode wire alignment tool for a medium-speed wire cutting machine tool, which solves the problem of accuracy consistency and greatly improves the adjustment efficiency.

[0004] According to the technical solution provided in the embodiment of the present application, the electrode wire alignment tool of the medium-speed wire cutting machine tool includes a linear guide rail, a support plate, a bridge plate, an axis frame, a pin shaft and a vertical support plate. The linear guide rail is installed in the middle of the side of the bridge plate, the axis frame is connected to the linear guide rail through a slider, the pin shaft is installed at both ends of the axis frame, the support plate is installed at the bottom of the bridge plate, and the vertical support plate is installed at the bottom of the front end of the bridge plate.

[0005] In the present invention, the shape of the shaft frame is T-shaped, the bottom of the shaft frame is installed on the slider of the linear guide rail, and the pins are installed on the front sides of both ends of the shaft frame.

[0006] In the present invention, the support plate is installed on the bottom surface of the bridge plate at a position close to the linear guide rail.

[0007] In the present invention, the pin shaft is parallel to the linear guide rail.

[0008] In the present invention, the vertical support plate is perpendicular to the bottom surface of the bridge plate.

[0009] In the present invention, the shaft bracket is perpendicular to the side surface of the bridge plate.

[0010] In summary, the beneficial effects of the present application are: improving the adjustment efficiency and accuracy, which is determined by the accuracy of the tooling instead of the original decision made by the operator's ability, with little influence from the ability of the staff, and reducing the cost of staff training and working hours. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0013] Figure 2 It is a front view of an embodiment of the present invention;

[0014] Figure 3 It is a left view of an embodiment of the present invention.

[0015] Numbers in the figure: linear guide rail-1; support plate-2; bridge plate-4; shaft frame-5; pin shaft-6; and vertical support plate-7; table-8; upper guide wheel-9; lower guide wheel-10. DETAILED DESCRIPTION

[0016] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.

[0017] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0018] like Figure 1 As shown, the electrode wire alignment tool for the medium-speed wire cutting machine includes a linear guide 1, a support plate 2, a bridge plate 4, a shaft frame 5, a pin 6 and a vertical support plate 7. The linear guide 1 is installed in the middle of the side of the bridge plate 4. The shaft frame 5 is connected to the linear guide 1 through a slider. The pins 6 are installed at both ends of the shaft frame 5. The support plate 2 is installed at the bottom of the bridge plate 4, and the vertical support plate 7 is installed at the front bottom of the bridge plate 4. The shaft frame 5 is T-shaped, and the bottom of the shaft frame 5 is installed on the slider of the linear guide 1. The pins 6 are installed at the front sides of both ends of the shaft frame 5. The support plate 2 is installed on the bottom surface of the bridge plate 4 near the linear guide 1. The pin 6 is parallel to the linear guide 1. The vertical support plate 7 is perpendicular to the bottom surface of the bridge plate 4. The shaft frame 5 is perpendicular to the side of the bridge plate 4.

[0019] like Figure 2 and Figure 3As shown in the embodiment, the adjustment process is as follows: a. Place the electrode wire vertical alignment tool on the table 8, and press the vertical support plate against the side of the workbench frame so that the bridge plate is parallel to the X-axis, and install the clamping screw. b. Loosen the lower arm screw and the upper arm screw, fine-tune the upper and lower positions of the Z-axis, move the shaft frame so that the pin 6 can smoothly penetrate the holes of the upper guide wheel 9 and the lower guide wheel 10, and move the shaft frame smoothly after tightening the screws. This ensures that the upper and lower guide wheels are perpendicular to the workbench surface and the distance between the upper and lower guide wheels is guaranteed.

[0020] The key to this device is the adjustment accuracy. One action can simultaneously adjust the four accuracy of the electrode wire and the work surface, the electrode wire and the work surface, the distance from the center of the upper guide wheel to the work surface, and the distance from the center of the lower guide wheel to the work surface. The adjustment efficiency and accuracy are greatly improved. Instead of being determined by the ability of the operator, it is now guaranteed by the accuracy of the tooling. It also greatly reduces the cost of personnel training and man-hours.

[0021] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the invention involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also should cover other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical scheme.

Claims

1. The electrode wire alignment tool for medium-speed wire cutting machine tools is characterized by: Including straight line A guide rail (1), a support plate (2), a bridge plate (4), an axle frame (5), a pin shaft (6) and a vertical support plate (7), wherein the linear guide rail (1) is mounted on the middle part of the side of the bridge plate (4), the axle frame (5) is connected to the linear guide rail (1) via a slider, the pin shaft (6) is mounted on both ends of the axle frame (5), the support plate (2) is mounted on the bottom of the bridge plate (4), and the vertical support plate (7) is mounted on the front end bottom of the bridge plate (4); The shaft frame (5) is in a T-shape, the bottom of the shaft frame (5) is mounted on the slider of the linear guide rail (1), and the pins (6) are mounted on the front sides of both ends of the shaft frame (5); The support plate (2) is installed on the bottom surface of the bridge plate (4) near the linear guide rail (1); by placing the tooling on the table (8), making the vertical support plate close to the side of the workbench and installing the clamping screw, loosening the lower arm screw and the upper arm screw, fine-tuning the upper and lower positions of the Z axis, moving the shaft frame so that the pin shaft passes through the holes of the upper guide wheel (9) and the lower guide wheel (10) and tightening the screws, the four accuracies of the electrode wire and the workbench in the forward direction, the electrode wire and the workbench in the lateral direction, the distance from the center of the upper guide wheel to the workbench, and the distance from the center of the lower guide wheel to the workbench can be adjusted simultaneously.

2. The electrode wire alignment tool for a medium-speed wire cutting machine tool according to claim 1 is characterized by: The pin shaft (6) is parallel to the linear guide rail (1).

3. The electrode wire alignment tool for a medium-speed wire cutting machine tool according to claim 1 is characterized by: The vertical support plate (7) is perpendicular to the bottom surface of the bridge plate (4).

4. The electrode wire alignment tool for a medium-speed wire cutting machine tool according to claim 1 is characterized by: The shaft frame (5) is perpendicular to the side surface of the bridge plate (4).

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