Aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray

Through the integrated blister pallet of aluminum electrolytic capacitor positioning and discharge and shock-proof integrated blister pallets with double-layer structure, the existing capacitor packaging methods are solved, and the intelligent positioning, discharge, shock-proof and packaging automation of capacitors is realized, reducing the cost of packaging materials and promoting the recycling and reuse of packaging materials.

CN112027292BActive Publication Date: 2025-06-06ZHONGSHAN TANZHOU HETAI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202011021204.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-27
Publication Date
2025-06-06
Estimated Expiration
2040-09-27

AI Technical Summary

Technical Problem

The existing capacitor packaging methods have problems such as low production efficiency, limited protection effect, inability to guarantee full discharge and high cost, especially in automated production.

Method used

The aluminum electrolytic capacitor positioning, discharge and shock-proof integrated blister pallet with a double-layer structure is formed by connecting the buckles of the upper pallet and the lower chassis to form a double-layer stacked plate frame structure, increasing the tensile and bending strength of the pallet, and a conductive aluminum foil is installed in the pallet to achieve the positioning, discharge and shock-proof of the capacitor.

Benefits of technology

It realizes the intelligent positioning, discharge, shockproof and packaging automation of capacitors, reduces the cost of packaging materials, improves production efficiency, and promotes the recycling and reuse of packaging materials, and has the advantages of environmental protection and cost reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an integrated blister tray for positioning, discharging and shockproofing of aluminum electrolytic capacitors, comprising an upper tray, a lower chassis and a conductive aluminum foil attached to the lower chassis. The lower chassis and the upper tray form a double-layer stacked plate frame structure for increasing the tensile strength and bending strength of the upper tray. Compared with a single-layer structure, this structure reduces the material by 20%, the bending strength of the tray is doubled, and it is not easy to deform. It integrates intelligent capacitor positioning, capacitor discharge shockproofing and packaging, is convenient for automatic storage and automatic taking, and the tray as a whole can be recycled and reused, which can reduce the production and assembly links of capacitors, reduce the process of automated production, and improve production efficiency.
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Description

[Technical field]

[0001] The invention relates to automated production, automated assembly and packaging technology for capacitors, and in particular to a positioning discharge and shockproof integrated blister tray for aluminum electrolytic capacitors. [Background technology]

[0002] Capacitors are one of the electronic components used in large quantities in electronic equipment. They are widely used in circuits such as DC isolation, AC pass, coupling, bypass, filtering, tuning circuits, energy conversion and control. For example, Gree Electric Appliances, a major domestic air-conditioning manufacturer, has an annual demand of 120 million horn-type high-power capacitors.

[0003] During the storage process, capacitors will generate voltage. If the residual electricity in the capacitors is not discharged, the electronic components may be burned. Therefore, the packaging of capacitors generally puts a piece of aluminum foil under the pins of the capacitors to achieve the effect of discharge. Manufacturers of capacitors generally use carton packaging, and the capacitors are separated by knife cards in the carton. The disadvantages of this method are: first, the production and packaging of capacitors and the assembly, extraction, welding and positioning are all done manually, which has low production efficiency; second, the knife card and the capacitor are a loose structure, which cannot fix the direction of the capacitor and has limited protection; third, the aluminum foil is placed under the knife card. If such a thin material is slightly deformed, it is difficult to ensure that dozens of capacitors on it can contact the aluminum foil at the same time, and it is impossible to ensure that all are discharged.

[0004] Moreover, with the promotion of production automation technology, various manufacturers are exploring the use of blister trays to assemble capacitors, but all of them adopt single-layer blister trays with aluminum foil under the tray. The disadvantages of this method are: first, the single-layer structure requires the tray to be made of very thick materials, resulting in high costs. The single-layer structure cannot bear the weight of the tray, making it difficult to grab and move the tray as a whole; second, the aluminum foil is separated from the tray, making it difficult to recycle all packaging materials, increasing production costs; third, the production and assembly of capacitors both increase the process of grabbing aluminum foil and cardboard, affecting the efficiency of automated production.

[0005] It is precisely because of the above reasons that it is difficult for capacitor manufacturers to achieve automated processes. Most of them still use cartons and paper knife cards, a very inefficient manual assembly method. [Summary of the invention]

[0006] The present invention provides an aluminum electrolytic capacitor positioning, discharging and shockproof integrated blister tray which has a simple structure and integrates capacitor positioning and shockproof packaging. The tray adopts a double-layer structure, greatly reduces the material thickness while still greatly increasing the tray's tensile and bending strengths. The tray can be extracted as a whole without deformation, effectively reducing the cost of packaging materials. The conductive aluminum foil is connected to the tray as a whole, which is convenient for overall recycling and turnover use, and is beneficial to environmental protection and cost reduction.

[0007] The technical solution adopted by the present invention to solve its technical problem is:

[0008] An integrated blister tray for positioning, discharging and shockproofing of aluminum electrolytic capacitors is used for batch storage and transportation of multiple capacitors, including an upper tray integrally stamped from a plastic material, on which a plurality of array-arranged receiving slots for inserting and placing each capacitor are formed by a depression downward from the upper surface;

[0009] The bottom surface of each receiving groove is provided with a first pin hole and a second pin hole respectively matched with two pin sheets on the bottom surface of the capacitor;

[0010] The two pin sheets on the capacitor are mutually offset and deflected at a certain angle, and the first pin hole is offset relative to the second pin hole to form a double-hole structure positioning hole for the capacitor to be inserted into the receiving groove at a unique angle with the two pin sheets as positioning base surfaces;

[0011] The bottom of the upper tray is also connected with a lower chassis for supporting the pin sheets of the capacitor extending from the first pin hole and the second pin hole respectively. The lower chassis is recessed downward and is integrally provided with supporting grooves that partially fit with each accommodating groove of the upper tray. After the lower chassis is connected with the upper tray by a buckle, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray.

[0012] Furthermore, among the multiple array-arranged receiving grooves, four circumferentially adjacent receiving grooves are respectively provided in the middle of each other with reinforcing rib grooves which are recessed downward from the upper surface of the upper tray and are used to increase the strength of the tray body.

[0013] Furthermore, the bottom surface of each supporting groove on the lower chassis shrinks inward to form a stepped bottom cavity groove, and the bottom of each bottom cavity groove is respectively provided with a conductive foil that contacts the two pin sheets of the capacitor and is used for self-discharging after the two pin sheets of the capacitor are electrically connected.

[0014] Furthermore, the multiple supporting grooves on the lower chassis are arranged in an array corresponding to the accommodating grooves on the upper tray, and reinforcing rib grooves are provided in the middle of four circumferentially adjacent supporting grooves, which are recessed downward from the upper surface of the lower chassis and are used to increase the strength of the tray body.

[0015] Furthermore, at least one group of arc-shaped convex rib grooves protruding inwards and used for circumferential positioning and fitting of the wall surfaces of the two are respectively provided on the buckle contact surfaces of the supporting groove of the lower chassis and the receiving groove of the upper tray.

[0016] Furthermore, the accommodating groove is a circular groove for inserting a cylindrical capacitor.

[0017] Furthermore, the bottom of the upper tray is also connected with a lower chassis for receiving the pin pieces of the capacitor extending from the first pin hole and the second pin hole respectively. The lower chassis is recessed downwardly and is provided with supporting grooves that are partially fitted with each accommodating groove of the upper tray. The bottom surface of each supporting groove shrinks inward to form a stepped bottom cavity groove. The bottom of each bottom cavity groove is respectively provided with a penetration hole for the two pin pieces of the capacitor to pass through. The bottom surfaces of all the bottom cavity grooves of the corresponding lower chassis are attached with a conductive foil that is in contact with the pin pieces of all the capacitors and is used for self-discharge after electrical connection between the two pin pieces of each capacitor. After the lower chassis is connected with the upper tray by a buckle, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray.

[0018] Furthermore, the multiple supporting grooves on the lower chassis are arranged in an array shape corresponding to the accommodating grooves on the upper tray, and in the middle of the four circumferentially adjacent supporting grooves, there are also reinforcing rib grooves that are recessed downward from the upper surface of the lower chassis and are arranged flush with the bottom cavity groove, which are used to increase the strength of the tray body and support and position a conductive foil.

[0019] Furthermore, among the plurality of receiving grooves arranged in an array, four receiving grooves adjacent to each other in the circumferential direction are respectively provided in the middle of each of them, and a reinforcing cylindrical column is provided which is recessed downward from the upper surface of the upper tray and has a bottom surface higher than the bottom surface of the receiving groove, and is used to increase the strength of the tray body;

[0020] The height difference between the bottom surface of the reinforcing cylindrical column and the bottom surface of the receiving groove forms a receiving cavity for receiving the two pins of the capacitor extending outward, and the bottom surfaces of all the reinforcing cylindrical columns on the bottom side of the upper tray are also glued or welded with a flat film for replacing the lower chassis and contacting the first pin and the second pin extending outward from the capacitor on the bottom side of the upper tray respectively; the flat film is glued or welded to the upper tray to form a double-layer stacked plate frame structure for increasing the tensile and bending strength of the upper tray;

[0021] The flat film is provided with aluminum foil strips corresponding to each row of receiving slots on the upper tray, and the aluminum foil strips are in contact with two pin sheets of all capacitors in each row of receiving slots and are used for self-discharging after all capacitors are electrically connected.

[0022] Furthermore, the front and rear sides of the upper tray are recessed inwardly to provide a first positioning side groove and a second positioning semicircular groove for positioning the tray body when the capacitor is to be loaded or unloaded, and a plurality of second positioning semicircular grooves are respectively staggeredly arranged on the inner sides of the first positioning side grooves on the front and rear sides of the upper tray; the corresponding left and right sides of the upper tray are also recessed inwardly to provide a third positioning side groove distributed obliquely to the opposite sides and used for positioning the tray body when the capacitor is to be loaded or unloaded.

[0023] The beneficial effects of the present invention are:

[0024] The present invention integrates intelligent positioning, discharge, shockproof and packaging of capacitors, and is used for batch storage, transportation, discharge and convenient grabbing of automated equipment for multiple capacitors. The bottom buckle of the upper tray is connected with the lower chassis. After the lower chassis is connected with the upper tray buckle, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray; this structure is compared with a single structure, while reducing the material by 20%, and the bending strength of the tray is doubled. A circular aluminum foil is attached to the circular hole of the lower tray. After the pins of the capacitor pass through the holes of the upper tray, they contact the aluminum foil, which can release the residual electricity of the capacitor and avoid the accumulated charge of the capacitor. The overall structure of this positioning, discharge and shockproof integrated blister packaging tray is simple, not easy to deform, convenient for automatic storage and automatic taking, and the tray as a whole can be recycled and reused, which can reduce the production and assembly links of capacitors, reduce the process of automated production, and improve production efficiency.

[0025] In the present invention, the bottom surface of each receiving groove on the upper tray is provided with a first pin hole and a second pin hole respectively matched with the two pin pieces on the bottom surface of the capacitor; the two pin pieces on the capacitor are mutually offset and deflected at a certain angle, and the first pin hole is offset relative to the second pin hole to form a double-hole structure positioning hole in which the capacitor uses the two pin pieces as the positioning base surface and is positioned and inserted into the receiving groove at a unique angle; in this way, the overall double-layer structure is adopted, and the single-layer structure is simple and easy to process, and is not easy to deform. While greatly reducing the material thickness, the tensile and bending strength of the tray is still greatly increased, and the tray can be extracted as a whole without deformation, which effectively reduces the cost of packaging materials. It is convenient to automatically store and automatically take out the capacitor, which can reduce costs and improve work efficiency. Moreover, the aluminum foil is bonded to the tray, so that the tray as a whole can be recycled, the product is environmentally friendly and effectively reduces production costs.

[0026] Moreover, the bottom buckle of the upper tray is connected to the lower chassis or the stepped tray groove. After the lower chassis or the stepped tray groove are respectively connected to the buckle of the upper tray, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray, effectively increasing the tensile and bending strength of the upper tray, and facilitating the storage and transportation of capacitors.

[0027] At the same time, a conductive foil, a conductive foil strip, or a conductive foil paper is respectively arranged on the lower chassis or plastic plate corresponding to the lower side of the upper tray, which is in contact with the pin sheet on each capacitor. It is used for self-discharging of the capacitor after the electrical connection is made, preventing the capacitor from generating corona during storage, and improving the reliability of the product.

[0028] In addition, the front and rear sides of the upper tray are recessed inwardly to provide a first positioning edge groove and a second positioning semicircular groove for positioning the tray body when the capacitor is to be loaded or unloaded. Correspondingly, the left and right sides of the upper tray are also recessed inwardly to provide a third positioning edge groove distributed obliquely to the opposite sides and used for positioning the tray body when the capacitor is to be loaded or unloaded. In this way, the capacitor can be automatically positioned during the loading and unloading process, thereby realizing automated loading and unloading operations.

Brief Description of the Drawings

[0029] Figure 1 It is a schematic diagram of the explosion structure of the first embodiment of the present invention;

[0030] Figure 2 is a schematic diagram of the three-dimensional structure of a capacitor in Embodiment 1 of the present invention;

[0031] Figure 3 It is a schematic diagram of the main structure of the upper tray in the first embodiment of the present invention;

[0032] Figure 4 is a schematic side structural diagram of an upper tray in Embodiment 1 of the present invention;

[0033] Figure 5 is a schematic diagram of the top view of the upper tray in the first embodiment of the present invention;

[0034] Figure 6 is a front perspective structural diagram of an upper tray in Embodiment 1 of the present invention;

[0035] Figure 7 yes Figure 6 A magnified schematic diagram of the local structure in FIG.

[0036] Figure 8 is a rear perspective structural schematic diagram of the upper tray in the first embodiment of the present invention;

[0037] Fig. 9 yes Figure 8 A magnified schematic diagram of the local structure in FIG.

[0038] Fig.10 It is a schematic diagram of the main structure of the lower chassis in the first embodiment of the present invention;

[0039] Fig.11 is a schematic side structural diagram of the lower chassis in the first embodiment of the present invention;

[0040] Fig.12 is a schematic diagram of the top view of the lower chassis in the first embodiment of the present invention;

[0041] Fig.13 is a front perspective structural diagram of the lower chassis in the first embodiment of the present invention;

[0042] Fig.14 yes Fig.13A magnified schematic diagram of the local structure in FIG.

[0043] Fig.15 is a rear perspective structural schematic diagram of the lower chassis in the first embodiment of the present invention;

[0044] Fig.16 yes Fig.15 A magnified schematic diagram of the local structure in FIG.

[0045] Fig.17 It is a schematic diagram of a partial cross-sectional structure of an upper tray and a lower chassis after being assembled in the first embodiment of the present invention;

[0046] Fig.18 is a schematic structural diagram of an upper tray in Embodiment 2 of the present invention;

[0047] Fig.19 It is a schematic diagram of a partial cross-sectional structure of an upper tray and a lower chassis after being assembled in Embodiment 3 of the present invention;

[0048] Fig. 20 is a partial enlarged structural schematic diagram of the lower chassis in the third embodiment of the present invention;

[0049] Fig.21 It is a partial structural schematic diagram of the upper tray in the fourth embodiment of the present invention;

[0050] Fig. 22 yes Fig.21 Schematic diagram of the local enlarged structure in;

[0051] Fig.23 It is a schematic diagram of a partial cross-sectional structure of an upper tray and a lower chassis after being assembled in a fourth embodiment of the present invention;

[0052] Fig.24 It is a schematic diagram of the structure of the flat film in the fourth embodiment of the present invention. [Specific implementation method]

[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] Embodiment 1

[0055] Aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray, used for batch storage and transportation of multiple capacitors, such as Figures 1 to 17As shown, it includes an upper tray 1 made of a plastic material by integral stamping, and the upper tray 1 is formed with a plurality of array-arranged receiving slots 3 for inserting and placing each capacitor 2 respectively, which are recessed downward from the upper surface; in the plurality of array-arranged receiving slots 3, four circumferentially adjacent receiving slots 3 are respectively provided with reinforcing rib slots 4 recessed downward from the upper surface of the upper tray 1 in the middle, which are used to increase the strength of the tray body. The bottom surface of each receiving slot 3 is provided with a first pin hole 6 and a second pin hole 7 respectively matched with two pin sheets 5 on the bottom surface of the capacitor 2; the two pin sheets 5 on the capacitor 2 are offset and deflected by 90°; correspondingly, the first pin hole 6 is offset and deflected by 90° relative to the second pin hole 7, with their respective symmetric center lines as the axis center, to form a double-hole structure positioning hole for the capacitor 2 to be positioned with the two pin sheets 5 as the positioning base surface and inserted into the receiving slot 3 at a unique angle.

[0056] like Figures 1 to 17 As shown, a lower chassis 8 for supporting the pin pieces 5 of the capacitor 2 extending from the first pin hole 6 and the second pin hole 7 respectively is also connected at the bottom of the upper tray 1, and a downwardly recessed supporting groove 9 is integrally provided on the lower chassis 8, which is partially fitted with each accommodating groove 3 of the upper tray 1, and the bottom surface of each supporting groove 9 is contracted inward to form a stepped bottom cavity groove 10, and a conductive foil 11 for contacting the two pin pieces 5 of the capacitor 2 and self-discharging after the two pin pieces 5 of the capacitor 2 are electrically connected is provided at the bottom of each bottom cavity groove 10, and the conductive foil 11 is an aluminum foil; the lower chassis 8 is connected with the upper tray 1 by a buckle to form a double-layer stacked plate frame structure for increasing the tensile and bending strength of the upper tray 1.

[0057] Among them, the accommodating groove 3 is a circular groove for inserting the cylindrical capacitor 2, and the corresponding supporting groove 9 on the lower chassis 8 is also a circular groove; moreover, the multiple supporting grooves 9 on the lower chassis 8 are arranged in an array corresponding to the accommodating grooves 3 on the upper tray 1, and the middle of the four circumferentially adjacent supporting grooves 9 are also respectively provided with reinforcing rib grooves 4 which are recessed downward from the upper surface of the lower chassis 8 and are used to increase the strength of the tray body; moreover, the supporting groove 9 of the lower chassis 8 and the accommodating groove 3 of the upper tray 1 are respectively provided with four groups of arc-shaped convex rib grooves 12 which protrude inwardly and are evenly distributed along the circumference and are used for circumferential positioning and fitting of the wall surfaces of the two.

[0058] Embodiment 2

[0059] like Fig.18As shown, the difference between this embodiment and the first embodiment is that the first positioning side groove 13 and the second positioning semicircular groove 14 for positioning the disk body when the capacitor 2 is to be loaded or unloaded are recessed inwardly on the front and rear sides of the upper tray 1, and a plurality of second positioning semicircular grooves 14 are respectively staggeredly arranged inside the first positioning side groove 13 on the front and rear sides of the upper tray 1. In this embodiment, two second positioning semicircular grooves 14 are arranged inside the first positioning side groove 13 in the middle of the front side of the upper tray 1, and the second positioning semicircular grooves 14 located on both sides are respectively arranged inside the first positioning side groove 13 on the rear side of the upper tray 1; the corresponding left and right sides of the upper tray 1 are also recessed inwardly and are provided with third positioning side grooves 15 distributed obliquely to the opposite sides and used for positioning the disk body when the capacitor 2 is to be loaded or unloaded. In this way, the capacitor 2 can be automatically positioned by the material tray during the loading and unloading process, so as to realize the automatic loading and unloading operation.

[0060] Embodiment 3

[0061] like Fig.19 and Fig. 20 As shown, the difference between this embodiment and the first embodiment is that the bottom surface of each supporting groove 9 shrinks inward to form a stepped bottom cavity groove 10, and the bottom of each bottom cavity groove 10 is respectively provided with a penetration hole 16 for the two pin sheets 5 of the capacitor 2 to pass through; the corresponding bottom surfaces of all the supporting grooves 9 of the lower chassis 8 are attached with a conductive foil 11 that is in contact with the pin sheets 5 of all the capacitors 2 and is used for self-discharge after the two pin sheets 5 of each capacitor 2 are electrically connected. After the lower chassis 8 is buckled and connected to the upper tray 1, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray 1.

[0062] Moreover, the multiple supporting grooves 9 on the lower chassis 8 are arranged in an array shape corresponding to the accommodating grooves 3 on the upper tray 1, and there are reinforcing rib grooves 4 respectively provided in the middle of the four circumferentially adjacent supporting grooves 9, which are recessed downward from the upper surface of the lower chassis 8 and are flush with the bottom cavity groove 10 to increase the strength of the tray body and support and position a conductive foil.

[0063] In this way, the capacitor pins extend from the pin holes of the upper tray 1 and the through holes 16 of the lower chassis 8. A whole sheet of aluminum conductive foil is placed under each through hole 16 of the lower chassis 8 and the bottom surface of each reinforcing rib groove 4. The first pin and the second pin are also in contact with the aluminum conductive foil to achieve the purpose of discharge. With this structure, the lower chassis also serves to increase the strength of the tray and support the weight.

[0064] Embodiment 4

[0065] like Figure 21 to Figure 24As shown, the difference between this embodiment and the first embodiment is that the lower side of the upper tray 1 is not connected to the lower chassis by a buckle, and a flat film 18 is provided at the bottom of the upper tray for contacting the pins of the capacitor extending from the first pin hole 6 and the second pin hole 7 respectively. The flat film 18 is provided with aluminum foil strips 180 corresponding to each row of accommodating grooves 3 on the upper tray. The aluminum foil strips 180 are in contact with the two pins of all the capacitors in each row of accommodating grooves 3 and are used for self-discharge after all the capacitors are electrically connected.

[0066] Moreover, among the multiple array-arranged receiving grooves 3, four circumferentially adjacent receiving grooves 3 are respectively provided in the middle of each other with a reinforcing cylindrical column 17 which is recessed downward from the upper surface of the upper tray 1 and has a bottom surface higher than the bottom surface of the receiving groove 3 and is used to increase the strength of the tray body; the height difference between the bottom surface of the reinforcing cylindrical column 17 and the bottom surface of the receiving groove 3 forms a receiving cavity 19 for receiving the two pin sheets of the capacitor extending out,

[0067] Among them, in this example, the flat film 18 is pasted or welded to the bottom surface of all the reinforced cylindrical columns 17 on the bottom side of the upper tray 1 and is respectively in contact with the two pins extending from the capacitor on the bottom side of the upper tray 1; in this way, the flat film 18 is pasted or welded to the upper tray 1 to form a double-layer stacked plate frame structure for increasing the tensile and bending strength of the upper tray 1.

[0068] During assembly, the depth of the circular hole of the reinforcing cylindrical column 17 on the upper tray 1 is flush with the lower pin of the capacitor, supporting the flat film 18. A flat film 18 is placed under the upper tray 1. The reinforcing cylindrical column 17 of the upper tray 1 and the flat film 18 are connected as a whole by bonding or welding. Long strips of aluminum foil are attached to the corresponding flat film 18 and the pin position of the upper tray 1 to contact the pin to achieve the purpose of discharge.

[0069] In the above embodiments, the overall structure is simple and easy to process, not easy to deform, and convenient for automatic storage and automatic retrieval of capacitors, which can reduce costs and improve work efficiency. In addition, the bottom buckle of the upper tray is connected with the lower chassis or the stepped tray slot, and the lower chassis or the stepped tray slot is respectively connected with the upper tray buckle to form a double-layer stacked plate frame structure for increasing the tensile and bending strength of the upper tray, which effectively increases the tensile and bending strength of the upper tray and facilitates the storage and transportation of capacitors.

[0070] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "front", "back", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0071] The above-described embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. All equivalent changes made based on the shape, structure and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray, used for batch storage and transportation of multiple capacitors, Features: It comprises an upper tray integrally stamped from a plastic material, wherein the upper tray is provided with a plurality of receiving slots arranged in an array and respectively inserted and placed for each capacitor, which are recessed downward from the upper surface; The bottom surface of each receiving groove is provided with a first pin hole and a second pin hole respectively matched with two pin sheets on the bottom surface of the capacitor; The two pin sheets on the capacitor are mutually offset and deflected at a certain angle, and the first pin hole is offset relative to the second pin hole to form a double-hole structure positioning hole for the capacitor to be inserted into the receiving groove at a unique angle with the two pin sheets as positioning base surfaces; The bottom of the upper tray is also connected with a lower chassis for supporting the pin sheets of the capacitor extending from the first pin hole and the second pin hole respectively, and the lower chassis is integrally provided with a supporting groove which is recessed downward and is respectively partially engaged with each receiving groove of the upper tray. After the lower chassis is connected with the upper tray, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray; The bottom surface of each supporting groove shrinks inwards to form a stepped bottom cavity groove, and the bottom of each bottom cavity groove is respectively provided with a through hole for two pin sheets of the capacitor to pass through, and the bottom surface of all the bottom cavity grooves of the corresponding lower chassis is attached with a conductive foil paper that contacts with the pin sheets of all capacitors at the same time and is used for self-discharge after the two pin sheets of each capacitor are electrically connected; Among the multiple array-arranged receiving grooves, four circumferentially adjacent receiving grooves are respectively provided in the middle of each other with reinforcing rib grooves which are recessed downward from the upper surface of the upper tray and are used to increase the strength of the tray body.

2. The aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray according to claim 1, Features: The multiple supporting grooves on the lower chassis are arranged in an array corresponding to the accommodating grooves on the upper tray, and reinforcing rib grooves are respectively provided in the middle of four circumferentially adjacent supporting grooves, which are recessed downward from the upper surface of the lower chassis and are used to increase the strength of the tray body.

3. The integrated blister tray for positioning, discharging and shockproofing of aluminum electrolytic capacitors according to claim 1, Features: The supporting groove of the lower chassis and the receiving groove of the upper tray are respectively provided with at least one group of arc-shaped convex rib grooves protruding inwardly for circumferential positioning and fitting of the wall surfaces of the two.

4. The aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray according to claim 1, Features: The accommodating groove is a circular groove used for inserting a cylindrical capacitor.

5. The integrated blister tray for positioning, discharging and shockproofing of aluminum electrolytic capacitors according to claim 1, Features: The multiple supporting grooves on the lower chassis are arranged in an array shape corresponding to the accommodating grooves on the upper tray. In the middle of the four circumferentially adjacent supporting grooves, there are also reinforcing rib grooves that are recessed downward from the upper surface of the lower chassis and are arranged flush with the bottom cavity groove to increase the strength of the tray body and support and position a conductive foil.

6. The integrated blister tray for positioning, discharging and shockproofing of aluminum electrolytic capacitors according to claim 1, Features: The front and rear sides of the upper tray are recessed inwardly and are provided with a first positioning edge groove and a second positioning semicircular groove for positioning the tray body when the capacitor is to be loaded or unloaded, and a plurality of second positioning semicircular grooves are respectively staggeredly arranged on the inner sides of the first positioning edge grooves on the front and rear sides of the upper tray; the corresponding left and right sides of the upper tray are also recessed inwardly and are provided with third positioning edge grooves obliquely distributed on the opposite sides and used for positioning the tray body when the capacitor is to be loaded or unloaded.

7. Aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray, used for batch storage and transportation of multiple capacitors, Features: It comprises an upper tray integrally stamped from a plastic material, wherein the upper tray is provided with a plurality of receiving slots arranged in an array and respectively inserted and placed for each capacitor, which are recessed downward from the upper surface; The bottom surface of each receiving groove is provided with a first pin hole and a second pin hole respectively matched with two pin sheets on the bottom surface of the capacitor; The two pin sheets on the capacitor are mutually offset and deflected at a certain angle, and the first pin hole is offset relative to the second pin hole to form a double-hole structure positioning hole for the capacitor to be inserted into the receiving groove at a unique angle with the two pin sheets as positioning base surfaces; The bottom of the upper tray is also connected with a lower chassis for supporting the pin sheets of the capacitor extending from the first pin hole and the second pin hole respectively, and the lower chassis is integrally provided with a supporting groove which is recessed downward and is respectively partially engaged with each receiving groove of the upper tray. After the lower chassis is connected with the upper tray, a double-layer stacked plate frame structure is formed to increase the tensile and bending strength of the upper tray; Among the multiple array-arranged receiving grooves, four circumferentially adjacent receiving grooves are respectively provided in the middle of each other with a reinforcing cylindrical column which is recessed downward from the upper surface of the upper tray and has a bottom surface higher than the bottom surface of the receiving groove, and is used to increase the strength of the tray body; The height difference between the bottom surface of the reinforcing cylindrical column and the bottom surface of the receiving groove forms a receiving cavity for receiving the two pins of the capacitor extending outward, and the bottom surfaces of all the reinforcing cylindrical columns on the bottom side of the upper tray are also glued or welded with a flat film for replacing the lower chassis and contacting the first pin and the second pin extending outward from the capacitor on the bottom side of the upper tray respectively; the flat film is glued or welded to the upper tray to form a double-layer stacked plate frame structure for increasing the tensile and bending strength of the upper tray; The flat film is provided with aluminum foil strips corresponding to each row of receiving slots on the upper tray, the aluminum foil strips are in contact with two pins of all capacitors in each row of receiving slots, and are used for self-discharging after all capacitors are electrically connected; Among the multiple array-arranged receiving grooves, four circumferentially adjacent receiving grooves are respectively provided in the middle of each other with reinforcing rib grooves which are recessed downward from the upper surface of the upper tray and are used to increase the strength of the tray body.

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