A component for taking and placing consumables with a gyroscopic buckle

By designing the gyro snap-on and loading consumable components, using the magnetic rod module to match the magnetic sleeve array of the consumables, it realizes automated operations, which solves the time-consuming and labor-intensive problem of inspection technicians manually operating consumables, and improves detection efficiency and detection throughput.

CN112076810BActive Publication Date: 2025-07-04SHANGHAI ZJ BIO-TECH CO LTD
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Patent Information

Application Number
CN202011074023.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-09
Publication Date
2025-07-04
Estimated Expiration
2040-10-09

AI Technical Summary

Technical Problem

In the prior art, inspection technicians need to manually operate the in and out of reagents and consumables, resulting in time-consuming and labor-intensive work, especially in high infectious detection, which increases working pressure and is inefficient.

Method used

A gyro snap-on component is designed to pick and place consumables, including a material collection module and a magnetic rod module. The magnetic rod array is matched with the magnetic sleeve array of the consumables to realize automated operation and the power mechanism is used to automate the pick and place consumables.

Benefits of technology

It realizes the automated operation of consumables, improves the detection efficiency, reduces the working pressure of inspection technicians, increases the detection throughput per unit time, and shortens the detection cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a component for taking and placing consumables with a gyroscopic buckle, comprising a material taking module and a magnetic rod module. A consumable connecting element is provided on the material taking module. The magnetic rod module includes a magnetic rod array. A magnetic rod passing area suitable for all or part of the magnetic rods in the magnetic rod array to pass through is provided on the material taking module. The consumable connecting element includes a cap and a fixing column. One end of the fixing column is fixedly connected to the body of the material taking module, and the other end of the fixing column is fixedly connected to the cap. For the consumables adapted to the component, the consumables are provided with a magnetic sleeve array and a connecting fitting. The magnetic sleeve array of the consumables matches the magnetic rod array of the component, and the connecting fitting matches the consumable connecting element of the component. The present invention can automatically remove the consumables, realize automated operation, solve the problem of heavy work pressure on inspection technicians, and can achieve continuous operation per unit time, improving the detection efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of experimental components, and particularly to a component for taking and placing consumables with a gyroscopic buckle. Background Art

[0002] In the actual inspection and quarantine work, after the instrument is powered on, the inspection technician needs to put the required reagents and magnetic sleeve consumables into specific limit card slots. After the experiment is completed, the inspection technician needs to take out the magnetic sleeve consumables from the card slots. This process is difficult to automate, and manual operation is time-consuming and laborious. For the detection of highly infectious pathogens, the inspection technician needs to be on the operation site at all times, continuously taking and placing reagents and consumables. Due to wearing fully sealed protective clothing for a long time, the inspection work pressure is huge, and the inspection volume per unit time is small, resulting in low work efficiency. Summary of the Invention

[0003] In view of the above-mentioned disadvantages of the prior art, the purpose of the present invention is to provide a component for taking and placing consumables with a gyroscopic buckle to solve the problems in the prior art.

[0004] To achieve the above purpose and other related purposes, the first aspect of the present invention provides a component for taking and placing consumables with a gyroscopic buckle, including a material taking module and a magnetic rod module. A consumable connecting element is provided on the material taking module. The magnetic rod module includes a magnetic rod array, and a magnetic rod passing area suitable for all or part of the magnetic rods in the magnetic rod array to pass through is provided on the material taking module.

[0005] Optionally, the material taking module includes a material taking module body. The consumable connecting element includes a cap and a fixing column. One end of the fixing column is fixedly connected to the material taking module body, and the other end of the fixing column is fixedly connected to the cap.

[0006] Optionally, the cap is in the shape of a gyro.

[0007] Optionally, the consumable connecting element further includes a limiting spring and a limiting block. Both the limiting spring and the limiting block are sleeved outside the fixing column. One end of the limiting spring is connected or abutted to the material taking module body, and the other end is connected to the limiting block.

[0008] The second aspect of the present invention provides a consumable adapted to the component described in the first aspect. The consumable is provided with a magnetic sleeve array and a connecting fitting. The magnetic sleeve array of the consumable matches the magnetic rod array of the first aspect, and the connecting fitting matches the consumable connecting element of the first aspect.

[0009] Optionally, the length of the magnetic sleeves in the magnetic sleeve array is less than the length of the magnetic rods in the magnetic rod array.

[0010] Optionally, the bottom of the magnetic sleeves in the magnetic sleeve array is sealed.

[0011] Optionally, the connecting fitting includes the limiting hole, and the limiting hole penetrates through the top plate.

[0012] Optionally, the consumable connecting element includes a snap cap, the limiting hole is plastic, and the diameter of the limiting hole is smaller than the maximum outer diameter of the snap cap.

[0013] Optionally, the limiting hole is circular and has a cross cut along the center point.

[0014] The third aspect of the present invention provides a consumable picking and placing unit, which includes the component described in the first aspect and the consumable described in the second aspect.

[0015] As described above, a component for picking and placing consumables with a gyroscopic buckle according to the present invention has the following beneficial effects:

[0016] The present invention can automatically remove the consumables, realize automated operation, solve the problem of heavy work pressure on inspection technicians. More importantly, the fully automated operation can achieve continuous operation within a unit time, significantly increasing the daily detection throughput, significantly shortening the overall detection cycle of patients, and effectively reducing the waiting time for patients to seek medical treatment. Description of the Drawings

[0017] Figure 1 It shows a schematic diagram of the sampling module of the present invention.

[0018] Figure 2 It shows a schematic diagram of the magnetic rod module of the present invention.

[0019] Figure 3 It shows a left view of the sampling module of the present invention.

[0020] Figure 4 It shows a schematic diagram of the fixing column of the present invention.

[0021] Figure 5 It shows a schematic diagram of the consumable of the present invention.

[0022] Figure 6 It shows a combined schematic diagram of the sampling module, the magnetic rod module and the consumable.

[0023] Figure 7 It shows a schematic diagram during the process of removing the consumable.

[0024] Description of Component Labels

[0025] 1 Sampling module

[0026] 11 Frame

[0027] 12 Limiting spring

[0028] 13 Limiting block

[0029] 14 Cap

[0030] 15 Fixed Column

[0031] 2 Magnetic Rod Module

[0032] 21 Bearing Plate

[0033] 22 Magnetic Rod Array

[0034] 3 Consumables

[0035] 31 Top Plate

[0036] 32 Magnetic Sleeve Array

[0037] 33 Limit Hole Detailed Implementation Manner

[0038] The following uses specific specific examples to illustrate the implementation manners of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0039] Please refer to Figures 1 to 7 . It should be noted that the diagrams provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the diagrams, rather than being drawn according to the number, shape, and size of the components during actual implementation. The types, quantities, and proportions of the components during actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0040] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, a component for taking and placing consumables with a gyroscopic buckle in the first aspect of the present invention includes a material taking module 1 and a magnetic rod module 2. A consumable connecting element is provided on the material taking module 1. The magnetic rod module 2 includes a magnetic rod array 22. A magnetic rod passing area suitable for all or part of the magnetic rods in the magnetic rod array 22 to pass through is provided on the material taking module 1.

[0041] In a preferred embodiment, the magnetic rod module 2 is arranged to move linearly up and down through the material taking module 1. Specifically, the inside of the material taking module 1 is hollowed out, and the hollowing is sufficient to accommodate the magnetic rod module 2 to pass through therein. The internal hollowing is the magnetic rod passing area, so that all the magnetic rods in the magnetic rod array 22 pass through the magnetic rod passing area.

[0042] In another preferred embodiment, the magnetic rod array 22 in the magnetic rod module 2 is arranged to move linearly up and down through the material taking module 1. Specifically, the interior of the material taking module 1 is hollowed out, and the hollow part accommodates part of the magnetic rod array 22 to pass through it. The interior hollow part is the magnetic rod passing area, enabling some of the magnetic rods in the magnetic rod array 22 to pass through the magnetic rod passing area.

[0043] The components of this embodiment are applicable to equipment that needs to achieve automatic picking and placing of consumables. Generally, the equipment should include a power mechanism and power elements. The material taking module and the magnetic rod module achieve overall spatial movement through the power mechanism, and relative movement between the material taking module and the magnetic rod module through the power elements.

[0044] A specific implementation manner can be that both the material taking module 1 and the magnetic rod module 2 are sleeved on a connecting column through connecting holes. The connecting column is connected to the moving end of the power mechanism, and the power mechanism drives the material taking module 1 and the magnetic rod module 2 to move together integrally in space. The power mechanism can be a robotic arm, such as the Fanuc M-20iA six-axis hollow wrist robotic arm. Two power element bodies are fixed on the connecting column. The power elements can be reciprocating motors, such as the DGRLT75 closed-loop servo micro electric cylinder produced by Shenzhen Darenren Technology Co., Ltd. The power outputs of the two power elements are respectively connected to the material taking module 1 and the magnetic rod module 2 to drive the material taking module and the magnetic rod module to make relative linear movement.

[0045] When the components of this embodiment are in use, the material taking module 1 and the magnetic rod module 2 are driven by the power mechanism to the upper part of the external consumable together, so that the consumable connecting element of the material taking module 1 is aligned with the connecting fitting of the consumable. Then the power element drives the material taking module 1 to move downward until the consumable connecting element on the material taking module 1 is connected to the connecting fitting of the consumable, completing the action of taking the consumable.

[0046] The consumable that matches the components of this embodiment generally should include a magnetic sleeve array. When the consumable needs to be discarded, the power mechanism moves the material taking module 1 and the consumable to the designated place for abandonment. The material taking module 1 remains stationary or moves upward, and the power element drives the magnetic rod module 2 to move downward and align with the magnetic sleeve array of the consumable. The magnetic rods in the magnetic rod module 2 pass through the magnetic rod passing area of the material taking module 1 and insert into the magnetic sleeve array of the consumable, and continue to move downward until the connecting fitting of the consumable is separated from the consumable connecting element of the material taking module 1 under force, realizing the action of automatically discarding the consumable.

[0047] In one embodiment, the length of the magnetic rods in the magnetic rod array 22 is 20 - 100 mm, and the diameter is 1 - 10 mm. The implementer selects the length, diameter, and wall thickness of the magnetic rods in the magnetic rod array 22 according to requirements. For example, the length can be 20 - 30 mm, 30 - 40 mm, 40 - 50 mm, 50 - 60 mm, 60 - 70 mm, 70 - 80 mm, 80 - 90 mm, and 90 - 100 mm. The diameter can be 1 - 2 mm, 2 - 3 mm, 3 - 4 mm, 4 - 5 mm, 5 - 6 mm, 6 - 7 mm, 7 - 8 mm, 8 - 9 mm, and 9 - 10 mm.

[0048] In one embodiment, the sampling module 1 includes a sampling module body. The consumable connecting element includes a cap 14 and a fixing post 15. One end of the fixing post 15 is fixedly connected to the sampling module body, and the other end of the fixing post 15 is fixedly connected to the cap 14.

[0049] In one embodiment, the sampling module body includes a frame 11, and the frame 11 is connected to the consumable connecting element through the fixing post 15.

[0050] In one embodiment, the diameter of the fixing post 15 is 2 - 6 mm, and the height is 2 - 15 mm. The implementer selects the diameter and height of the fixing post 15 according to requirements. For example, the diameter can be 2 - 3 mm, 3 - 4 mm, 4 - 5 mm, and 5 - 6 mm, and the height can be 2 - 3 mm, 3 - 4 mm, 4 - 5 mm, 5 - 6 mm, 6 - 7 mm, 7 - 8 mm, 8 - 9 mm, 9 - 10 mm, 10 - 11 mm, 11 - 12 mm, 12 - 13 mm, 13 - 14 mm, and 14 - 15 mm.

[0051] Preferably, the diameter of the fixing post 15 is 3 - 4 mm.

[0052] In one embodiment, the cap 14 is in the shape of a top.

[0053] In one embodiment, the diameter at the largest cross-section of the cap 14 is 2 - 8 mm. The implementer selects the diameter at the bottom of the buckle 14 according to requirements. For example, the diameter can be 2 - 3 mm, 3 - 4 mm, 4 - 5 mm, 5 - 6 mm, 6 - 7 mm, and 7 - 8 mm.

[0054] Preferably, the diameter at the largest cross-section of the cap 14 is 5 - 6 mm. When the diameter at the largest cross-section of the buckle 14 is 5 - 6 mm, the sampling module 1 has the best stability in the movement for automatically picking and discarding experimental consumables.

[0055] In one embodiment, the consumable connecting element further includes a limiting spring 12 and a limiting block 13. Both the limiting spring 12 and the limiting block 13 are sleeved outside the fixing column 15. One end of the limiting spring 12 is connected to or abuts against the material taking module body, and the other end is connected to the limiting block 13. The limiting block 13 can be an annular object. After the material taking module 1 is combined with the consumable 3, the limiting hole 33 of the consumable 3 is located between the capping 14 and the limiting block 13. Under the spring force of the limiting spring 12, the limiting hole 33 is stably located between the capping 14 and the limiting block 13.

[0056] In one embodiment, the magnetic rod module 2 includes a bearing plate 21, and the magnetic rod array 22 is arranged on the bearing plate 21.

[0057] All the magnetic rods in the magnetic rod module 2 pass through the magnetic rod passing area of the material taking module 1 and are inserted into the magnetic sleeves in the magnetic sleeve array 32 of the consumable 3. Moreover, the bearing plate 21 in the magnetic rod module 2 passes through the magnetic rod passing area of the material taking module 1. When the bearing plate 21 contacts the top plate 31 of the consumable 3 and continues to move downward, the fittings of the consumable 3 and the consumable connecting element of the material taking module 1 are separated under force, realizing the action of automatically discarding the consumable 3.

[0058] As Figure 5 shown, the second aspect of the present invention provides a consumable adapted to the component described in the first aspect. The consumable 3 is provided with a magnetic sleeve array and connecting fittings. The magnetic sleeve array 32 of the consumable 3 matches the magnetic rod array 22 of the component described in the first aspect, and the connecting fittings match the consumable connecting element of the component described in the first aspect.

[0059] In one embodiment, the length of the magnetic sleeves in the magnetic sleeve array 32 is 10 - 90 mm, the diameter is 3 - 15 mm, and the wall thickness is 1 - 5 mm. Implementers can select the height, diameter, and wall thickness of the magnetic sleeves in the magnetic sleeve array 32 according to requirements. For example, the length can be 10 - 20 mm, 20 - 30 mm, 30 - 40 mm, 40 - 50 mm, 50 - 60 mm, 60 - 70 mm, 70 - 80 mm, and 80 - 90 mm. The diameter can be 3 - 4 mm, 4 - 5 mm, 5 - 6 mm, 6 - 7 mm, 7 - 8 mm, 8 - 9 mm, 9 - 10 mm, 10 - 11 mm, 11 - 12 mm, 12 - 13 mm, 13 - 14 mm, and 14 - 15 mm. The wall thickness can be 1 - 2 mm, 2 - 3 mm, 3 - 4 mm, and 4 - 5 mm.

[0060] Preferably, the length of the magnetic sleeves in the magnetic sleeve array 32 is 40 - 50 mm, the diameter is 4 - 5 mm, and the wall thickness is 2 - 3 mm. When the length of the magnetic sleeve is 40 - 50 mm and the diameter is 4 - 5 mm, the manufacturing cost is the most favorable when the matching of the magnetic sleeve to the magnetic rod is consistent. The wall thickness affects the efficiency of magnetic adsorption, and 2 - 3 mm can be compatible with a variety of magnetic substances.

[0061] In one embodiment, the consumable includes a top plate 31, and the magnetic sleeve array 32 is provided on the top plate 31.

[0062] In one embodiment, the length of the magnetic sleeves in the magnetic sleeve array 32 is less than the length of the magnetic rods in the magnetic rod array 22.

[0063] When the consumable needs to be discarded, only some of the magnetic rods in the magnetic rod array 22 of the material taking module 1 can pass through the magnetic rod passing area. When the bearing plate 21 cannot pass through the magnetic rod passing area, since the length of the magnetic sleeves in the magnetic sleeve array 32 is less than the length of the magnetic rods in the magnetic rod array 22, the magnetic rods in the magnetic rod module 2 pass through the magnetic rod passing area of the material taking module 1 and insert into the magnetic sleeve array of the consumable, and the magnetic rods will contact the bottom of the magnetic sleeves. The magnetic rod module 2 continues to move downward, and the 22 magnetic rods in the magnetic rod array will apply pressure to the magnetic sleeves in the magnetic sleeve array 32 until the connection fitting of the consumable and the consumable connection element of the material taking module 1 are separated under force, realizing the action of automatically discarding the consumable.

[0064] In one embodiment, the bottom of the magnetic sleeves in the magnetic sleeve array 32 is sealed.

[0065] In one embodiment, the connection fitting includes the limiting hole 33, and the limiting hole 33 penetrates through the top plate 31. The diameter of the limiting hole 33 is 2 - 8 mm, and the implementer selects the diameter of the bottom of the buckle 14 according to requirements. For example, the diameter can be 2 - 3 mm, 3 - 4 mm, 4 - 5 mm, 5 - 6 mm, 6 - 7 mm, and 7 - 8 mm.

[0066] In one embodiment, the consumable connection element includes a cap 14, the limiting hole 33 has plasticity, and the diameter of the limiting hole is less than the maximum outer diameter of the cap 14. When the material taking module 1 automatically takes the consumable 3, under the action of an external force, the buckle 14 of the material taking module 1 will pass through the limiting hole 33 of the consumable 3 as a whole. Since the diameter of the limiting hole 33 is less than the diameter of the largest cross-section of the buckle 14, after the material taking module 1 is combined with the consumable 3, they will not separate automatically.

[0067] In one embodiment, the diameter of the limiting hole 33 is 2-8 mm, and the implementer selects the diameter of the bottom of the buckle 14 according to needs. For example, the diameter can be 2-3 mm, 3-4 mm, 4-5 mm, 5-6 mm, 6-7 mm and 7-8 mm.

[0068] In one embodiment, the diameter of the limiting hole 33 is smaller than the diameter of the buckle 14 at the maximum cross section.

[0069] In one embodiment, the limiting hole 33 is circular and has a cross cutout.

[0070] Preferably, the single-direction opening length of the cross incision is 1 to 5 mm. The implementer selects the single-direction opening length of the cross incision according to the requirements, for example, the length can be 1 to 2 mm, 2 to 3 mm, 3 to 4 mm and 4 to 5 mm.

[0071] Preferably, the single-direction opening length of the cross-shaped cut is 2 to 3 mm, which is convenient for automatically discarding the experimental consumables and prevents the experimental consumables from automatically falling off due to their own gravity.

[0072] The third aspect of the present invention provides a consumable material taking and placing unit, comprising the component described in the first aspect and the consumable material described in the second aspect.

[0073] like Figure 6 and Figure 7 As shown, in a specific embodiment, when taking consumables 3, the cap 14 of the material taking module 1 is aligned with the limiting hole 33 of the consumables 3, and the material taking module 1 continues to descend until the cap 14 passes through the limiting hole 33, completing the action of taking consumables 3. When using consumables 3 for experiments, the limiting hole 33 of the consumables 3 is located between the cap 14 and the limiting block 13. Under the spring force of the limiting spring 12, the limiting hole 33 is firmly located between the cap 14 and the limiting block 13, maintaining the stable connection between the consumables 3 and the material taking module 1, and preventing the consumables 3 from shaking during the experiment. When discarding consumables 3, the material taking module 1 remains stationary, and the power element drives the magnetic rod module 2 to move downward toward the magnetic sleeve array 32 of the consumables 3. All the magnetic rods in the magnetic rod module 2 pass through the interior of the frame 11 of the material taking module 1 and are inserted into the magnetic sleeves in the magnetic sleeve array 32 of the consumables 3, and the interior of the frame 11 is hollowed out, and the hollowed-out part is the magnetic rod crossing area. Since the length of the magnetic bars in the magnetic bar array 22 is greater than the length of the magnetic sleeves in the magnetic sleeve array 32, when the magnetic bars in the magnetic bar array 22 contact the bottom of the magnetic sleeves of the magnetic sleeve array 32 and continue to move downward, the limiting holes 33 of the consumables 3 are separated from the card caps 14 of the material collection module 1 by force, thereby realizing the action of automatically discarding the consumables 3.

[0074] In summary, the present invention effectively overcomes various shortcomings of the prior art and has high industrial utilization value.

[0075] The above embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A consumable picking and placing unit, characterized in that: It includes a gyro snap-in consumable component and a consumable (3), the consumable (3) is adapted to the gyro snap-in consumable component, the gyro snap-in consumable component includes a material taking module (1) and a magnetic rod module (2), a consumable connecting element is provided on the material taking module (1), the magnetic rod module (2) includes a magnetic rod array (22), and a magnetic rod passing area suitable for all or part of the magnetic rods in the magnetic rod array (22) to pass through is provided on the material taking module (1); The material taking module (1) includes a material taking module body, the consumable connecting element includes a cap (14) and a fixing post (15), one end of the fixing post (15) is fixedly connected to the material taking module body, and the other end of the fixing post (15) is fixedly connected to the cap (14); The cap (14) is in the shape of a gyro; the consumable connecting element further includes a limiting spring (12) and a limiting block (13), both the limiting spring (12) and the limiting block (13) are sleeved outside the fixing post (15), one end of the limiting spring (12) is connected to or abuts against the material taking module body, and the other end is connected to the limiting block (13); The consumable (3) is provided with a magnetic sleeve array (32) and a connecting fitting, the magnetic sleeve array (32) of the consumable (3) matches the magnetic rod array (22), and the connecting fitting matches the consumable connecting element; the length of the magnetic sleeve in the magnetic sleeve array (32) is less than the length of the magnetic rod in the magnetic rod array (22); the connecting fitting includes a limiting hole (33), the limiting hole (33) is circular and has a cross cut; The magnetic rod module (2) includes a bearing plate (21), and the magnetic rod array (22) is arranged on the bearing plate (21).

2. The consumable picking and placing unit according to claim 1, wherein: The material taking module body includes a frame (11), and the frame (11) is connected to the consumable connecting element through the fixing post (15).

3. The consumable picking and placing unit according to claim 1, wherein , including one or more of the following features: The consumable includes a top plate (31), and the magnetic sleeve array (32) is arranged on the top plate (31); The bottom of the magnetic sleeve in the magnetic sleeve array (32) is sealed.

4. The consumable picking and placing unit according to claim 3, characterized in that: The limiting hole (33) penetrates through the top plate (31).

5. The consumable picking and placing unit according to claim 4, wherein, The limiting hole (33) is plastic, and the diameter of the limiting hole is smaller than the maximum outer diameter of the cap (14).

Citation Information

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