A split portable hot melt butt welding machine
By designing a split portable hot melt butt welding machine, using the base plate, centering connection and automatic power drive, the existing welding machines are not portable and low butt efficiency, and portability and efficient docking are achieved.
Patent Information
- Application Number
- CN202010772566.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-04
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-08-04
AI Technical Summary
Most of the existing hot melt welding machines are integrally and are not portable, and need to be moved frequently during construction. The hot melting pipe columns are not easily melted and connected to each other due to the friction force at the pipe port receiving position, which affects the welding efficiency.
A split portable hot melt butt welding machine is designed, using a bottom plate, centering connection, screw rod and sliding table structure, combining automatic power drive and split hot melt structure to facilitate disassembly and move, and bearing is completed through automatic power The docking of the pluggable improves the docking efficiency.
It improves the portability and flexibility of the welding machine, reduces manual operation, improves docking speed and effect, and reduces the cost of equipment use.
Smart Images

Figure CN112092382B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot melt welding machines, in particular to a split-type portable hot melt butt welding machine. Background Art
[0002] Butt-melt welding machine is the main equipment for butt-melting PE pipes in modern engineering. It connects two sections of pipes by hot melting. The socket-type welding method has a large connection area and strong connection strength between pipes. Therefore, existing welding machines mostly use socket-type hot-melt welding to connect PE pipes. However, since there are many field sites in the existing construction process, the existing hot-melt welding machines are mostly integral and not portable. Users are often required to move the welding machines continuously during the construction process, and the sockets are mostly handled by manpower. The hot-melted pipe columns are butt-melted with each other. The hot-melted pipe columns are not easy to melt into each other due to the friction at the pipe mouth connection position, which greatly affects the welding efficiency. In view of this, in-depth research was conducted on the above-mentioned problems, and this case was produced. Summary of the invention
[0003] The purpose of the present invention is to solve the above problems. A split portable hot-melt butt welding machine is designed to solve the problem that most existing hot-melt welding machines are integral and not portable, and users are often required to move the welding machine continuously during construction. In addition, the processing of the socket is mostly done manually. The hot-melted pipe columns are butt-jointed with each other. The hot-melted pipe columns are not easy to melt with each other due to the friction at the pipe mouth connection position, which greatly affects the welding efficiency.
[0004] The technical solution of the present invention to achieve the above-mentioned purpose is: a split portable hot-melt butt welding machine, mainly comprising a bottom plate, a centering connection, a screw and a pair of slides, the bottom plate is a rectangular plate and a plurality of universal wheels are installed on the bottom surface, a pair of mounting plates are extended from both ends of the upper wall of the bottom plate, the screw is movably connected between the pair of mounting plates, a pair of slides are arranged in parallel on both sides of the screw, the centering connection is installed on the bottom plate and vertically spans above the screw, a pair of slides are assembled on the screw and are respectively located on both sides of the centering connection, a pair of slides are matched with docking mechanisms, and a split hot-melt structure is installed on the centering connection;
[0005] The docking mechanism comprises: a pair of split fixing structures and an action structure;
[0006] A pair of split fixed structures are installed on a pair of slides, and the action structure is installed on the bottom plate and linked with the screw rod;
[0007] The split fixing structure comprises: a fixing block, two pairs of inserting blocks, a plurality of spring balls, a semicircular groove plate, an upper buckle ring and an adjusting knob;
[0008] Two pairs of plug-in grooves are provided at the four corners of the slide table, and two pairs of plug-in blocks matching the plug-in grooves are provided at the four corners of the lower wall of the fixed block. A plurality of spring balls are provided on the two pairs of plug-in blocks, and limiting ring grooves matching the plurality of spring balls are provided in the two matching pairs of plug-in grooves. A semicircular groove plate is provided on the fixed block, and a lower semicircular groove is provided on the semicircular groove plate. An upper buckle ring is hinged on one side of the lower semicircular groove, and an upper semicircular groove is provided on the upper buckle ring. A locking assembly is provided at one end of the semicircular groove plate, and a locking groove matching the locking assembly is provided on the upper buckle ring, and an adjusting knob extends from the upper buckle ring.
[0009] The split hot melt structure includes: a slot, a receiving plate, a socket, a plurality of clips, a flip plate, a hot melt head, a flip rod, a transformer and a power switch;
[0010] A slot is provided on one side of the centering connection, a socket is provided on the connecting plate that matches the slot, a plurality of retaining springs are provided on the inner ring of the slot, and a retaining groove matching the plurality of retaining springs is provided on the matching socket. The flip plate is hinged to one end of the connecting plate, a vertical plate is vertically provided on the flip plate, the hot melt head is installed on the vertical plate, a flip rod is provided on the vertical plate, a transformer is installed on the flip rod, and a power switch is provided on the flip rod.
[0011] The locking assembly comprises: an insertion rod, a card, a nut, a top plate and a spring;
[0012] A mounting groove is provided at one end of the semicircular groove plate, the insertion rod is inserted into the mounting groove, a card is movably installed at the top of the insertion rod, an external thread structure is provided at the bottom end of the insertion rod, the nut is installed on the lower wall surface of the mounting groove, the bottom end of the insertion rod is threadedly connected to the nut, a top plate is provided at the top of the insertion rod and below the card, the spring is sleeved on the insertion rod and respectively fits with the top plate and the upper wall of the mounting groove.
[0013] The action structure includes: a driven gear, a power box, a driving motor and a driving gear;
[0014] A driven gear is installed at the end of the screw rod, the power box is installed on one side of the bottom plate, the drive motor is installed in the power box, the driving gear is installed on the driving end of the drive motor, and the driving gear is meshed with the driven gear.
[0015] The screw rod is a coaxial reverse screw rod, and the two sides of the screw rod located below the centering connection are external thread structures with opposite thread directions, and a pair of the slides are provided with internal thread holes matching the thread direction of the screw rod.
[0016] The bottom plate is a double-layer structure, divided into an upper bottom plate and a lower bottom plate. A pair of parallel mounting plates extend from both ends of the upper bottom plate. The upper bottom plate and the lower bottom plate are connected to each other by a plurality of tension bolts. A pair of handles extend from both sides of the upper bottom plate.
[0017] Friction pads are matched and installed on the inner wall surfaces of the lower semicircular groove and the upper semicircular groove.
[0018] A rotating block is arranged at the bottom end of the insert rod. The rotating block is a small disk made of plastic material and a plurality of friction grooves are arranged on the side wall.
[0019] The driving gear and the driven gear are both bevel gears and the gear ratio between the two is less than 0.5.
[0020] A plurality of shock absorbers are arranged on the universal wheels, and the plurality of shock absorbers are installed on the lower wall surface of the lower bottom plate. The lower bottom plate is integrally formed of a high-strength plastic material and has a plurality of reinforcing ribs at the bottom.
[0021] The overall structure of the split portable hot-melt butt welding machine made using the technical solution of the present invention is composed of three modules, wherein the upper base plate for providing a skeleton and the lower base plate for providing a moving force are installed separately, and the working modules are installed on the upper base plate skeleton in a plug-in manner. The overall structure is convenient for disassembly and installation, which increases the flexibility of the equipment and facilitates transportation and maintenance. At the same time, automatic power drive is used to complete the observation of the socket hot-melt docking. Compared with manual force, the docking effect is good and the speed is fast. The overall coordination increases the flexibility and interchangeability of the equipment, thereby reducing the cost of the equipment during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of a split-type portable hot-melt butt welding machine described in the present invention.
[0023] Figure 2 It is a side structural schematic diagram of a split-type portable hot-melt butt welding machine described in the present invention.
[0024] Figure 3 It is a side structural schematic diagram of a split-type portable hot-melt butt welding machine described in the present invention.
[0025] Figure 4 The present invention is a schematic diagram of a top view of the structure of a split portable butt-fusion welding machine.
[0026] Figure 5 It is a partial top view structural schematic diagram of a split-type portable hot-melt butt welding machine described in the present invention.
[0027] Figure 6 For the present invention Figure 1A schematic diagram of a partially enlarged structure of a split-type portable hot-melt butt welding machine.
[0028] Figure 7 For the present invention Figure 2 A schematic diagram of a partially enlarged structure of a split-type portable hot-melt butt welding machine.
[0029] Figure 8 For the present invention Figure 3 A schematic diagram of a partially enlarged structure of a split-type portable hot-melt butt welding machine.
[0030] In the figure: 1. bottom plate; 2. centering connection; 3. screw rod; 4. slide; 5. universal wheel; 6. mounting plate; 7. slide rod; 8. fixing block; 9. plug block; 10. spring ball; 11. semicircular groove plate; 12. upper buckle ring; 13. adjusting knob; 14. slot; 15. vertical plate; 16. receiving plate; 17. socket; 18. retaining spring; 19. flip plate; 20. hot melt head; 21. flip rod; 22. transformer; 23. power switch; 24. plug rod; 25. card; 26. nut; 27. top plate; 28. spring; 29. driven gear; 30. power box; 31. drive motor; 32. driving gear; 33. tension bolt; 34. handle; 35. adjusting knob; 36. friction pad; 37. shock absorber; 38. reinforcing rib. DETAILED DESCRIPTION
[0031] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-8As shown, a split-type portable hot-melt butt welding machine mainly includes a base plate 1, a centering connection 2, a screw rod 3 and a pair of slides 4. The base plate 1 is a rectangular plate and a plurality of universal wheels 5 are installed on the bottom surface. A pair of mounting plates 6 are extended from both ends of the upper wall of the base plate 1. The screw rod 3 is movably connected between the pair of mounting plates 6. A pair of slide rods 7 are arranged in parallel on both sides of the screw rod 3. The centering connection 2 is installed on the base plate 1 and vertically spans above the screw rod 3. A pair of slides 4 are assembled on the screw rod 3 and are respectively located on both sides of the centering connection 2. A pair of slides 4 are matched with docking mechanisms installed on the pair of slides 4. The centering connection 2 is installed with Split hot melt structure; the docking mechanism includes: a pair of split fixed structures and an action structure; a pair of the split fixed structures are installed on a pair of the slides 4, and the action structure is installed on the bottom plate 1 and linked with the screw rod 3; the split fixed structure includes: a fixed block 8, two pairs of plug blocks 9, a number of springs 28 balls 10, a semicircular groove plate 11, an upper buckle ring 12 and an adjustment knob 13; the slide 4 is provided with two pairs of plug-in slots at the four corners, and the four corners of the lower wall of the fixed block 8 have two pairs of plug-in slots matching the plug-in slots, and the two pairs of the plug-in slots 9 are provided with a number of springs 28 balls 10, and the two pairs of the plug-in slots matching with them are provided with a number of springs The spring 28 and the ball 10 match the limiting ring groove, the fixing block 8 is provided with a semicircular groove plate 11, the semicircular groove plate 11 is provided with a lower semicircular groove, one side of the lower semicircular groove is hinged with an upper buckle ring 12, the upper buckle ring 12 is provided with an upper semicircular groove, one end of the semicircular groove plate 11 is provided with a locking component, the upper buckle ring 12 is provided with a locking groove matching the locking component, and an adjusting knob 13 extends from the upper buckle ring 12; the split hot melt structure includes: a slot 14, a receiving plate 16, a socket 17, a plurality of retaining springs 18, a flip plate 19, a hot melt head 20, a flip rod 21, a transformer 22 and a power switch 23; the centering A slot 14 is provided on one side of the connection 2, a socket 17 is provided on the receiving plate 16 to match the slot 14, a plurality of retaining springs 18 are provided on the inner ring of the slot 14, and a card slot matching the plurality of retaining springs 18 is provided on the matching socket 17, the flip plate 19 is hinged to one end of the receiving plate 16, a vertical plate 15 is vertically provided on the flip plate 19, the hot melt head 20 is installed on the vertical plate 15, a flip rod 21 is provided on the vertical plate 15, a transformer 22 is installed on the flip rod 21, and a power switch 23 is provided on the flip rod 21; the locking assembly includes: a plug rod 24, a card 25, a nut 26, a top plate 27 and a spring 28;The semicircular groove plate 11 is provided with a mounting groove at one end, the plug rod 24 is inserted into the mounting groove, a card 25 is movably installed at the top of the plug rod 24, an external thread structure is provided at the bottom end of the plug rod 24, the nut 26 is installed on the lower wall of the mounting groove, the bottom end of the plug rod 24 is threadedly connected to the nut 26, a top plate 27 is provided at the top of the plug rod 24 and below the card 25, the spring 28 is sleeved on the plug rod 24 and fits with the top plate 27 and the upper wall of the mounting groove respectively; the action structure includes: a driven gear 29, a power box 30, a drive motor 31 and a driving gear 32; a driven gear 29 is installed at the end of the screw rod 3, the power box 30 is installed on one side of the bottom plate 1, the drive motor 31 is installed in the power box 30, the driving gear 32 is installed on the driving end of the drive motor 31, and the driving gear 32 is meshed with the driven gear 29; the screw rod 3 is a coaxial reverse screw rod 3, and the screw rod 3 is located below the centering connection 2 The two sides are external thread structures with opposite thread directions, and a pair of the slides 4 are provided with internal thread holes matching the thread direction of the screw rod 3; the bottom plate 1 is a double-layer structure, divided into an upper bottom plate 1 and a lower bottom plate 1, and a pair of parallel mounting plates 6 are extended from both ends of the upper bottom plate 1, and the upper bottom plate 1 and the lower bottom plate 1 are connected to each other by a plurality of tension bolts 33, and a pair of handles 34 are extended from both sides of the upper bottom plate 1; friction pads 36 are matched and installed on the inner wall of the lower semicircular groove and the upper semicircular groove; a rotating block is provided at the bottom end of the plug rod 24, and the rotating block is a small disk made of plastic material and a plurality of friction grooves are provided on the side wall; the driving gear 32 and the driven gear 29 are both bevel gears and the gear ratio between the two is less than 0.5; a plurality of shock absorbers 37 are provided on the plurality of universal wheels 5, and a plurality of shock absorbers 37 are installed on the lower wall of the lower bottom plate 1, and the lower bottom plate 1 is integrally formed with a high-strength plastic material and has a plurality of reinforcing ribs 38 at the bottom. ;
[0032] The characteristics of this embodiment are as follows: it mainly includes a base plate 1, a centering connection 2, a screw rod 3 and a pair of slides 4. The base plate 1 is a rectangular plate and a plurality of universal wheels 5 are installed on the bottom surface. A pair of mounting plates 6 are extended from both ends of the upper wall of the base plate 1. The screw rod 3 is movably connected between the pair of mounting plates 6. A pair of slide rods 7 are arranged in parallel on both sides of the screw rod 3. The centering connection 2 is installed on the base plate 1 and vertically spans above the screw rod 3. A pair of slides 4 are assembled on the screw rod 3 and are respectively located on both sides of the centering connection 2. A pair of matching slides 4 are installed. The connecting mechanism is provided with a split hot-melt structure on the centering connection 2; the connecting mechanism includes: a pair of split fixed structures and an action structure; a pair of split fixed structures are installed on a pair of slides 4, and the action structure is installed on the bottom plate 1 and is linked with the screw rod 3; the split fixed structure includes: a fixed block 8, two pairs of plug blocks 9, a number of springs 28 and balls 10, a semicircular groove plate 11, an upper buckle ring 12 and an adjustment knob 13; two pairs of plug-in slots are provided at the four corners of the slide 4, and two pairs of plug blocks 9 matching the plug-in slots are provided at the four corners of the lower wall of the fixed block 8. 9 is provided with a plurality of springs 28 balls 10, and the two pairs of plug-in grooves matching therewith are provided with limit ring grooves matching the plurality of springs 28 balls 10, and the fixing block 8 is provided with a semicircular groove plate 11, and the semicircular groove plate 11 is provided with a lower semicircular groove, and an upper buckle ring 12 is hinged on one side of the lower semicircular groove, and an upper semicircular groove is provided on the upper buckle ring 12, and a locking component is provided at one end of the semicircular groove plate 11, and a locking groove matching the locking component is provided on the upper buckle ring 12, and an adjusting knob 13 is extended from the upper buckle ring 12; the split portable hot melt docking The overall structure of the welding machine consists of three modules, among which the upper base plate used to provide the skeleton and the lower base plate providing the moving force are installed separately, and the working modules are installed on the upper base plate skeleton by plugging. The overall structure is easy to disassemble and install, which increases the flexibility of the equipment and facilitates transportation and maintenance. At the same time, automatic power drive is used to complete the observation of socket hot-melt docking. Compared with manual force, it has greater strength, good docking effect and fast speed. The overall coordination increases the flexibility and mutual interchangeability of the equipment, which reduces the cost of the equipment during use.
[0033] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0034] Embodiment: According to the specification attached Figure 1-8It can be seen that this case is a split-type portable hot-melt butt welding machine, which mainly includes a base plate 1, a centering connection 2, a screw rod 3 and a pair of slides 4. The base plate 1 is a rectangular plate and a plurality of universal wheels 5 are installed on the bottom surface. A pair of mounting plates 6 are extended from both ends of the upper wall of the base plate 1. The screw rod 3 is movably connected between the pair of mounting plates 6. A pair of slide rods 7 are arranged in parallel on both sides of the screw rod 3. The centering connection 2 is installed on the base plate 1 and vertically spans above the screw rod 3. A pair of slides 4 are assembled on the screw rod 3 and are respectively located on both sides of the centering connection 2. A pair of slides 4 are matched with a docking mechanism, and a split hot melt structure is installed on the centering connection 2. In the specific implementation process, the bottom plate 1 and a plurality of universal wheels 5 increase the mobility of the equipment. The bottom plate 1 is a double-layer structure, divided into an upper bottom plate 1 and a lower bottom plate 1. A plurality of universal wheels 5 are provided with a plurality of shock absorbers 37, and a plurality of shock absorbers 37 are installed on the lower wall surface of the lower bottom plate 1 to increase the passability of the equipment. The lower bottom plate 1 is made of high-strength plastic material in one piece to reduce the weight of the structure and has a plurality of reinforcing ribs 38 at the bottom to strengthen the equipment. In order to improve the structural strength and supporting force, a pair of mutually parallel mounting plates 6 are respectively extended from both ends of the upper base plate 1. The upper base plate 1 and the lower base plate 1 are connected to each other by a plurality of tension bolts 33. The upper base plate 1 and the lower base plate 1 can be disassembled, so as to separate the lower base plate 1 with movable force from the upper base plate 1 for installation. On the one hand, it is convenient for transportation and handling. Secondly, the assembly is simple and the components therein can be effectively replaced, reducing the probability of damage to the whole machine. A pair of handles 34 are extended from both sides of the upper base plate 1 for carrying the whole machine. By driving the screw rod 3, the screw rod 3 is driven. The rod 3 is a coaxial reverse screw rod 3, and the two sides of the screw rod 3 below the centering connection 2 are external thread structures with opposite thread directions, and a pair of slides 4 are provided with internal thread holes matching the thread directions of the screw rod 3, so that when the screw rod 3 is engaged with the internal thread holes of the slide 4, the slide 4 is driven to move and the movement process of the slide 4 is stabilized by the slide rod 7, and when the screw rod 3 rotates, the thread movement directions of the slides 4 are opposite, so the slides 4 move in opposite directions, and the docking mechanism is pulled into the split hot-melt structure on the centering connection 2, completing hot-melt and docking;
[0035] The docking mechanism includes: a pair of split fixed structures and an action structure;
[0036] A pair of split fixed structures are installed on a pair of slides 4, and the action structure is installed on the bottom plate 1 and linked with the screw rod 3. During use, the screw rod 3 drives the slide 4 to move, pulls the pair of split fixed structures closer, clamps the two sides of a pair of plastic tubes through the split fixed structures, and then the action structure drives the screw rod 3;
[0037] According to the instruction manual Figure 1-8 It can be seen that the split fixing structure includes: a fixing block 8, two pairs of inserting blocks 9, a plurality of springs 28, balls 10, a semicircular groove plate 11, an upper buckle ring 12 and an adjusting knob 13, and the connection relationship and position relationship thereof are as follows;
[0038] Two pairs of plug-in slots are provided at the four corners of the slide 4, and two pairs of plug-in blocks 9 matching the plug-in slots are provided at the four corners of the lower wall of the fixed block 8. A plurality of springs 28 and balls 10 are provided on the two pairs of plug-in blocks 9, and the two pairs of plug-in slots matching therewith are provided with limit ring grooves matching the plurality of springs 28 and balls 10. A semicircular groove plate 11 is provided on the fixed block 8, and a lower semicircular groove is provided on the semicircular groove plate 11, and an upper buckle ring 12 is hinged on one side of the lower semicircular groove, and an upper semicircular groove is provided on the upper buckle ring 12, and a locking component is provided at one end of the semicircular groove plate 11, and a locking groove matching the locking component is provided on the upper buckle ring 12, and an adjusting knob 13 extends from the upper buckle ring 12;
[0039] In the specific implementation process, the plug block 9 on the fixed block 8 is inserted into the plug-in groove on the slide 4, and the spring 28 ball 10 is used for limiting. Due to the limiting effect of the spring 28 ball 10, the plug block 9 is double-limited in the longitudinal and horizontal directions to prevent the plug block 9 from moving and causing the fixed block 8 to fall off the slide 4. The outer wall of the pipe is fixed by the lower semicircular groove of the semicircular groove plate 11 and the upper semicircular groove of the upper buckle ring 12. The friction pad 36 is matched and installed on the inner wall surface of the lower semicircular groove and the upper semicircular groove to increase the fixing effect of the pipe. By adopting a hinged manner, the upper buckle ring 12 can make a circular motion on the semicircular groove plate 11 with a hinge. After the pipe is placed in the upper and lower semicircular grooves, the upper buckle ring 12 is moved to make the two buckle together to fix the pipe, and the locking groove is locked by adjusting the locking component, thereby increasing the buckling force, thereby increasing the friction force, and avoiding the pipe sliding during the hot melt butt joint process.
[0040] According to the instruction manual Figure 1-8 It can be seen that the split hot melt structure includes: a slot 14, a receiving plate 16, a socket 17, a plurality of clips 18, a flip plate 19, a hot melt head 20, a flip rod 21, a transformer 22 and a power switch 23, and the connection relationship and position relationship thereof are as follows;
[0041] A slot 14 is provided on one side of the centering connection 2, a socket 17 is provided on the receiving plate 16 to match the slot 14, a plurality of retaining springs 18 are provided on the inner ring of the slot 14, and a retaining groove matching the plurality of retaining springs 18 is provided on the matching socket 17, a flip plate 19 is hinged to one end of the receiving plate 16, a vertical plate 15 is vertically provided on the flip plate 19, a hot melt head 20 is installed on the vertical plate 15, a flip rod 21 is provided on the vertical plate 15, a transformer 22 is installed on the flip rod 21, and a power switch 23 is provided on the flip rod 21;
[0042] In the specific implementation process, the socket 17 is inserted into the slot 14, and the retaining spring 18 is used to engage the slot to limit and fix the socket 17, thereby fixing the receiving plate 16. When the pipes are respectively placed in the split fixing structures on both sides, the action structure is started to drive a pair of slides 4 to move toward each other, thereby pulling the pipes on both sides closer to insert them into the hot melt head 20, and the power supply switch 23 is started. The transformer 22 is powered by an external power supply. The transformer 22 converts the frequency and voltage to power the hot melt head 20, and the hot melt head 20 generates heat to generate a temperature of about 250-300°C, thereby hot-melting the pipe openings on both sides of the pair of pipes. It should be pointed out that the two ends of the hot melt head 20 are respectively matched socket structures, so that matching hot melt sockets can be formed for the butt ends of a pair of pipes, and the hot melt time is 2-3 minutes. After n, since the flip plate 19 is hinged with the receiving plate 16, the flip plate 19 is rotated so that the vertical plate 15 on the flip plate 19 rotates together with the flip plate 19, and then the hot melt head 20 can be flipped to make room for docking after hot melting, and the action structure is started to rotate the screw rod 3, and then the pair of slides 4 are brought close together, so as to complete the hot melting of a pair of pipes;
[0043] According to the instruction manual Figure 1-8 It can be seen that the locking assembly includes: an insert rod 24, a card 25, a nut 26, a top plate 27 and a spring 28, and their connection relationship and position relationship are as follows;
[0044] A mounting groove is provided at one end of the semicircular groove plate 11, and a plug rod 24 is inserted into the mounting groove. A card 25 is movably installed at the top of the plug rod 24, and an external thread structure is provided at the bottom of the plug rod 24. A nut 26 is installed on the lower wall of the mounting groove. The bottom end of the plug rod 24 is threadedly connected in the nut 26. A top plate 27 is provided at the top of the plug rod 24 and below the card 25. A spring 28 is sleeved on the plug rod 24 and fits with the top plate 27 and the upper wall of the mounting groove respectively.
[0045] In the specific implementation process, after the pipe is placed in the lower semicircular groove, the upper buckle ring 12 is buckled downward by adjusting the rotary handle 13, so that the upper semicircular groove buckles the upper wall of the pipe. At this time, the end of the upper buckle ring 12 is aligned with the installation groove position. The card 25 adopts an oblong structure. By rotating the card 25, the card 25 passes through the locking groove, and then rotates the card 25 90 degrees, so that the card 25 limits the upper wall of the locking groove, thereby limiting the upper buckle ring 12 and locking it. A rotating block is provided at the bottom of the plug rod 24. The rotating block is a small disk made of plastic and has a plurality of friction grooves on the side wall. At this time, rotating the rotating block will cause the plug rod 24 to move downward under the action of the nut 26, pulling the card 25 to further squeeze the locking groove, thereby increasing the fixing effect. The spring 28 is limited by the top plate 27. In this process, the plug rod 24 is stably limited and potential energy is accumulated. The potential energy is released when the card 25 is released and the plug rod 24 is rotated in the opposite direction.
[0046] According to the instruction manual Figure 1-8 It can be seen that the above-mentioned action structure includes: a driven gear 29, a power box 30, a driving motor 31 and a driving gear 32, and their connection relationship and position relationship are as follows;
[0047] A driven gear 29 is installed at the end of the screw rod 3, a power box 30 is installed on one side of the bottom plate 1, a driving motor 31 is installed in the power box 30, a driving gear 32 is installed on the driving end of the driving motor 31, and the driving gear 32 is meshed with the driven gear 29; both the driving gear 32 and the driven gear 29 are bevel gears and the gear ratio between the two is less than 0.5;
[0048] In the specific implementation process, the power box 30 is used to protect the driving gear 32, the driven gear 29 and the driving motor 31. The driving motor 31 is started so that its driving end drives the driving gear 32 to rotate, thereby making the driving gear 32 mesh with the driven gear 29, and then the driven gear 29 drives the screw rod 3 to rotate. The gear ratio between the two is less than 0.5, which increases the torque output by the driven gear 29, increases the strength when plugging, and enhances the bonding quality while making the plugging easier.
[0049] From the above, it can be seen that the overall structure of the split portable hot-melt butt welding machine is composed of three modules, in which the upper base plate 1 for providing a skeleton and the lower base plate 1 for providing a moving force are installed separately, and the working modules are installed on the upper base plate 1 skeleton by plugging. The overall structure is convenient for disassembly and installation, which increases the flexibility of the equipment and facilitates transportation and maintenance. At the same time, automatic power drive is used to complete the observation of the socket hot-melt docking. Compared with manual force, the docking effect is better and the speed is faster. The overall coordination increases the flexibility and interchangeability of the equipment, thereby reducing the cost of the equipment during use.
[0050] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.
Claims
1. A split portable hot melt butt welding machine, mainly comprising a base plate (1), a centering connection (2), a screw rod (3) and a pair of slides (4), characterized in that: The base plate (1) is a rectangular plate and a plurality of universal wheels (5) are installed on the bottom surface. A pair of mounting plates (6) extend from both ends of the upper wall of the base plate (1). The screw rod (3) is movably connected between the pair of mounting plates (6). A pair of slide rods (7) are arranged in parallel on both sides of the screw rod (3). The centering connection (2) is installed on the base plate (1) and vertically spans above the screw rod (3). A pair of slides (4) are assembled on the screw rod (3) and are respectively located on both sides of the centering connection (2). A docking mechanism is matched and installed on the pair of slides (4). A split hot melt structure is installed on the centering connection (2). The docking mechanism comprises: a pair of split fixing structures and an action structure; A pair of split fixed structures are mounted on a pair of slides (4), and the action structure is mounted on the bottom plate (1) and is linked to the screw rod (3); The split fixing structure comprises: a fixing block (8), two pairs of inserting blocks (9), a plurality of springs (28), balls (10), a semicircular groove plate (11), an upper buckle ring (12) and an adjusting knob (13); The four corners of the slide (4) are provided with two pairs of plug-in slots, the four corners of the lower wall of the fixed block (8) are provided with two pairs of plug-in blocks (9) matching the plug-in slots, the two pairs of the plug-in blocks (9) are provided with a plurality of springs (28) and balls (10), and the two pairs of the plug-in slots matching therewith are provided with limit ring grooves matching the plurality of springs (28) and balls (10), the fixed block (8) is provided with a semicircular groove plate (11), the semicircular groove plate (11) is provided with a lower semicircular groove, one side of the lower semicircular groove is hinged with an upper buckle ring (12), the upper buckle ring (12) is provided with an upper semicircular groove, one end of the semicircular groove plate (11) is provided with a locking component, the upper buckle ring (12) is provided with a locking groove matching the locking component, and an adjusting knob (13) extends from the upper buckle ring (12); The split hot-melt structure comprises: a slot (14), a receiving plate (16), a socket (17), a plurality of retaining springs (18), a flip plate (19), a hot-melt head (20), a flip rod (21), a transformer (22) and a power switch (23); A slot (14) is provided on one side of the centering connection (2), a socket (17) is provided on the receiving plate (16) and matches the slot (14), a plurality of retaining springs (18) are provided on the inner ring of the slot (14), and a retaining groove matching the plurality of retaining springs (18) is provided on the matching socket (17), the flip plate (19) is hinged to one end of the receiving plate (16), a vertical plate (15) is vertically provided on the flip plate (19), the hot melt head (20) is installed on the vertical plate (15), a flip rod (21) is provided on the vertical plate (15), a transformer (22) is installed on the flip rod (21), and a power switch (23) is provided on the flip rod (21).
2. A split portable butt fusion welding machine according to claim 1, characterized in that: The locking assembly comprises: an insert rod (24), a card (25), a nut (26), a top plate (27) and a spring (28); A mounting groove is provided at one end of the semicircular groove plate (11), the insertion rod (24) is inserted into the mounting groove, a card (25) is movably installed at the top of the insertion rod (24), an external thread structure is provided at the bottom end of the insertion rod (24), the nut (26) is installed on the lower wall surface of the mounting groove, the bottom end of the insertion rod (24) is threadedly connected in the nut (26), a top plate (27) is provided at the top of the insertion rod (24) and below the card (25), and the spring (28) is sleeved on the insertion rod (24) and fits with the top plate (27) and the upper wall of the mounting groove respectively.
3. A split portable butt fusion welding machine according to claim 1, characterized in that: The action structure comprises: a driven gear (29), a power box (30), a driving motor (31) and a driving gear (32); A driven gear (29) is installed at the end of the screw rod (3), the power box (30) is installed on one side of the base plate (1), the drive motor (31) is installed in the power box (30), the driving gear (32) is installed on the driving end of the drive motor (31), and the driving gear (32) is meshed with the driven gear (29).
4. A split portable butt fusion welding machine according to claim 1, characterized in that: The screw rod (3) is a coaxial reverse screw rod (3), and the two sides of the screw rod (3) located below the centering connection (2) are external thread structures with opposite thread directions, and a pair of slides (4) are provided with internal thread holes matching the thread direction of the screw rod (3).
5. A split portable butt fusion welding machine according to claim 1, characterized in that: The base plate (1) is a double-layer structure, which is divided into an upper base plate (1) and a lower base plate (1). A pair of mutually parallel mounting plates (6) extend from both ends of the upper base plate (1). The upper base plate (1) and the lower base plate (1) are connected to each other by a plurality of tension bolts (33). A pair of handles (34) extend from both sides of the upper base plate (1).
6. A split portable butt fusion welding machine according to claim 1, characterized in that: Friction pads (36) are matched and mounted on the inner wall surfaces of the lower semicircular groove and the upper semicircular groove.
7. A split portable butt fusion welding machine according to claim 2, characterized in that: A rotating block is provided at the bottom end of the insertion rod (24), and the rotating block is a small disk made of plastic material and has a plurality of friction grooves on its side wall.
8. A split portable butt fusion welding machine according to claim 3, characterized in that: The driving gear (32) and the driven gear (29) are both bevel gears and the gear ratio between the two is less than 0.
5.
9. A split portable butt fusion welding machine according to claim 5, characterized in that: A plurality of shock absorbers (37) are provided on the plurality of universal wheels (5), and the plurality of shock absorbers (37) are mounted on the lower wall surface of the lower base plate (1). The lower base plate (1) is integrally formed of a high-strength plastic material and has a plurality of reinforcing ribs (38) at the bottom.
