Steel structure butt welding adjusting device and method
By using the cooperation of rotating teeth, slope blocks, guide rods and clamps in the steel pipe welding device, stable clamping and alignment of steel pipes is achieved, and one-time welding is carried out through the rotation of the welding head, the problems of welding instability and centrifugal force in the prior art are solved, and the welding speed and quality are improved.
Patent Information
- Application Number
- CN202510553047.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-06-06
AI Technical Summary
During the welding process, the existing steel pipe welding devices affect the flow of the weld pool metal due to instability in clamping and rotation, resulting in low welding quality.
A steel structure butt welding adjustment device is adopted, the device includes a first tube and a second tube. Through the cooperation of rotating teeth, slope blocks, guide rods and clamps, stable clamping and alignment of the steel pipe is achieved, and one-time welding is carried out around the steel pipe through the rotation of the welding head to avoid the influence of centrifugal force.
It realizes stable alignment before welding of steel pipes and efficient welding during welding, improves welding speed and quality, and reduces the need for later polishing, ensuring the clean appearance of the steel pipes.
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Figure CN120095499A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure butt welding, and more specifically to a steel structure butt welding adjustment device and method. Background Art
[0002] As a high-strength, corrosion-resistant and easy-to-process metal material, steel pipes are used in construction, machinery manufacturing and industry, energy industry, transportation, and furniture and decoration.
[0003] Chinese patent application number CN202310703922.8 discloses a pipeline welding machine, comprising: a base, on which two support frames on the top are respectively fitted with corresponding rotating rings, a limit ring is fixedly installed on the ring surface of the rotating ring, the two are coaxially arranged, and the limit ring is embedded in the side wall of the support frame of the base to form a rotation limit structure, and the two rotating rings are coaxially arranged; it also includes: a clamping plate, which has three clamping plates distributed at equal angles around the axis of the rotating ring, the clamping plate and the tube body are located on the inner side of the rotating ring, and the tube body and the rotating ring are coaxially arranged, and the three clamping plates are tightly fitted on the outer wall of the tube body to form a fixed clamping structure, and the output end of the first electric cylinder is fixedly and vertically installed at the center of one side of the clamping plate away from the tube body.
[0004] In the above technical scheme, pipes of different diameters can be quickly fixed, and the device is provided with an automatic grinding structure for the pipe welding part, which does not require manual grinding by workers, thereby improving work efficiency. However, the three clamping plates are tightly fitted on the outer wall of the pipe body to form a fixed clamping structure. Since the clamping plates are rectangular plates, the fixation of the two steel pipes by the rectangular plates is not stable. In addition, the three retractors cannot be guaranteed to be extended without error, resulting in positional displacement of the two steel pipes. The two steel pipes are not aligned, resulting in the two steel pipes after welding not being on the same central axis, affecting the welding quality of the pipeline by the welding equipment. Moreover, in the process of welding the steel pipe by most welding equipment, the steel pipe is aligned and clamped and fixed, and the welding device welds along the weld surface of the steel pipe. The above scheme adopts a welding device for fixing, and the steel pipe is rotated for welding. Since the temperature at the welding place is high, a local molten pool will be generated. The centrifugal force generated by the rotation of the steel pipe may affect the metal flow in the welding molten pool, thereby affecting the welding quality of the steel pipe by the welding device. Summary of the invention
[0005] The purpose of the present invention is to provide a steel structure butt welding adjustment device to solve the problems raised in the above background technology: In order to achieve the above object, the present invention provides the following technical solutions: A steel structure butt welding adjustment device comprises a first insert tube and a corresponding second insert tube, wherein the first insert tube and the second insert tube have corresponding end surfaces fixedly mounted with a fixing ring, the outer surfaces of the two fixing rings are provided with a rotation groove, the interior of the rotation groove is slidably connected with a rotating block matching therewith, the top surfaces of the two rotating blocks are jointly fixedly connected with a rotating frame, a retractable welding head is fixedly mounted on the surface of the rotating frame, the corresponding end surfaces of the first insert tube and the second insert tube are provided with an annular groove, the interiors of the two annular grooves are rotatably connected with a gear ring matching therewith, the two side surfaces of the rotating frame are respectively fixedly connected to the surfaces of the two gear rings, the surfaces of the first insert tube and the second insert tube are provided with a plurality of slots, the surfaces of the first insert tube and the second insert tube are fixedly mounted with a plurality of fixing frames, the surfaces of the plurality of fixing frames are slidably connected with a through-type guide rod, one end of the guide rod is fixedly mounted with a splint for centering the steel pipe, and the surface of any one of the guide rods is sleeved with a first spring for resetting the splint.
[0006] By adopting the above technical scheme, the two missing gears rotate and drive the two rotating teeth to rotate inside the ring frame. The two rotating teeth rotate simultaneously and drive multiple slope blocks to rotate and extrude the guide rod. At this time, multiple guide rods move synchronously and drive the clamping plate to lift the steel pipe. As the rotating teeth continue to rotate simultaneously, the clamping plate clamps and fixes the steel pipe at the center line position of the first plug and the second plug, ensuring the alignment of the two bare pipes before welding. The geared wheel rotates and drives the gear ring to rotate in the ring groove. The gear ring rotates and drives the rotating frame to rotate, so that the welding head rotates with the rotating frame. The welding head works during the rotation process, and the welding head performs one-time welding around the steel pipe to be welded position. Compared with the traditional welding device, during the process of the two steel pipes being clamped and fixed, the clamping plate moves synchronously to clamp and fix the steel pipe at the center line position of the first plug and the second plug, ensuring the alignment before welding of the steel pipes, and the welding head rotates around the steel pipe to be welded position for one-time welding, which prevents the centrifugal force generated by the rotation of the steel pipe from affecting the metal flow of the welding molten pool, which not only improves the welding speed of the welding device to the steel pipe, but also improves the welding quality of the welding device to the steel pipe.
[0007] Preferably, the number of the slots is the same as the number of the fixing frames, one end of the first spring is fixedly connected to the inner side surface of the fixing frame, the other end of the first spring is fixedly connected to the surface of the clamp, and the clamp is elastically connected to the fixing frame through the first spring.
[0008] By adopting the above technical solution, the clamping plate is elastically connected to the fixing frame through the first spring, and the clamping of the steel pipe by the multiple clamping plates is more stably.
[0009] Preferably, a ring frame is fixedly mounted on the surface of any one of the fixing frames, and the interiors of the plurality of ring frames are rotatably connected with matching rotating teeth, and the inner surfaces of the rotating teeth are fixedly mounted with a plurality of slope blocks for extruding guide rods.
[0010] By adopting the above technical solution, the rotating gear moves the slope block, and multiple slope blocks squeeze the guide rod at the same time, ensuring the synchronous movement of multiple clamps. During the process of clamping and fixing the two steel pipes, the clamps move synchronously to clamp and fix the steel pipes at the center line position of the first insert pipe and the second insert pipe.
[0011] Preferably, the positions of the slope block and the guide rod correspond, and the other end of the guide rod contacts the slope surface of the slope block.
[0012] Preferably, a rotatable gear wheel is provided on one side of one of the gear rings, the gear wheel and the gear ring are meshed with each other, and brackets are fixedly mounted on the surfaces of the first insert tube and the second insert tube respectively.
[0013] Preferably, a fixing plate is fixedly mounted on the surface of one of the brackets, a first motor is fixedly mounted on the inner side surface of the fixing plate, and an output end of the first motor is fixedly connected to the geared wheel.
[0014] Preferably, the inner sides of the two corresponding brackets are fixedly mounted with mounting plates, the inner sides of the two mounting plates are rotatably connected to a rotating shaft, the surfaces of the rotating shaft are correspondingly fixedly mounted with missing gears, the two missing gears are respectively meshed with two rotating teeth, a second motor is fixedly mounted on the surface of one of the mounting plates, and the output end of the second motor is fixedly connected to the rotating shaft.
[0015] Preferably, the surface of the rotating frame is slidably connected to two through-type lifting rods, and the bottoms of the two lifting rods are provided with flippable rotation guard plates, a spring shaft is provided between the rotation guard plates and the lifting rods, the rotation guard plates are rotatably connected to the lifting rods through the spring shaft, and the bottom surfaces of the two rotation guard plates are provided with a plurality of ball bearings.
[0016] By adopting the above technical scheme, during the process of inserting the steel pipe into the first insert pipe and the second insert pipe and fixing it, the end surface of the steel pipe will squeeze the rotating guard plate, and the rotating guard plate rotates and contacts the surface of the steel pipe under the action of the spring shaft, and the position where the rotating guard plate contacts the surface of the steel pipe is located on both sides of the welding position of the two steel pipes. As the two steel pipes are clamped, the steel pipe moves toward the center line position of the first insert pipe and the second insert pipe. At this time, the steel pipe squeezes the rotating guard plate and moves the lifting rod upward to squeeze the second spring. At this time, the rotating guard plate fits the surface of the steel pipe under the action of the second spring, and the welding head rotates with the rotating frame, the lifting rod also moves with the rotating frame, and the rotating guard plate rotates with the welding head to prevent welding slag generated during the welding of the welding head from splashing onto the surface of the steel pipe, thereby ensuring the cleanliness of the surface of the steel pipe, and reducing the later grinding of the steel pipe surface, thereby ensuring the neat appearance of the steel pipe.
[0017] Preferably, a square plate is fixedly mounted on the bottom surface of the two lifting rods, a second spring is sleeved on the surface of the two lifting rods, one end of the second spring is fixedly connected to the bottom surface of the rotating frame, and the other end of the second spring is fixedly connected to the surface of the square plate.
[0018] By adopting the above technical solution, the transfer guard plate fits with the surface of the steel pipe under the action of the second spring.
[0019] A steel structure butt welding adjustment method, the steps are as follows: S1: First, two steel pipes to be welded are inserted from one end of the first insert pipe and the second insert pipe respectively. When the parts to be welded of the two steel pipes are located below the welding head, the two steel pipes are stopped from being inserted into the first insert pipe and the second insert pipe. At this time, the second motor rotates in the opposite direction to rotate the shaft, so that the two missing gears rotate and the two rotating teeth rotate inside the ring frame. The two rotating teeth rotate at the same time to rotate the multiple slope blocks to squeeze the guide rods. In the process, the first spring is stretched. At this time, the multiple guide rods move synchronously to move the clamping plate to lift the steel pipes. As the rotating teeth continue to rotate at the same time, the clamping plate clamps and fixes the steel pipes at the center line position of the first insert pipe and the second insert pipe, ensuring that the two bare pipes are aligned before welding; S2: The welding head extends to a distance adapted to the position of the steel pipe to be welded, the first motor rotates to drive the gear wheel to rotate, the gear wheel rotates to drive the gear ring to rotate in the ring groove, the gear ring rotates to drive the rotating frame to rotate, so that the welding head rotates with the rotating frame, and the welding head works during the rotation, and the welding head performs one-time welding around the position of the steel pipe to be welded; S3: After welding is completed, the welding head stops working and moves to reset. At this time, the second motor rotates forward and drives the rotating shaft to rotate, so that the two missing gears rotate and drive the two rotating teeth to rotate inside the ring frame. At this time, the slope block is reset under the action of the rotation of the rotating teeth. At this time, the guide rod is reset under the action of the first spring and drives the clamping plate to reset, thereby releasing the clamping of the welded steel pipe, and then the welded steel pipe is pulled out from one end of the first insertion tube.
[0020] Compared with the prior art, the present invention has the following beneficial effects: 1) When the steel structure butt welding adjustment device is in use, the two missing gears rotate and drive the two rotating teeth to rotate inside the ring frame. The two rotating teeth rotate at the same time and drive multiple slope blocks to rotate and squeeze the guide rod. At this time, multiple guide rods move synchronously and drive the clamping plate to lift the steel pipe. As the rotating teeth continue to rotate simultaneously, the clamping plate clamps and fixes the steel pipe at the center line position of the first plug and the second plug, ensuring the alignment of the two bare pipes before welding. The geared wheel rotates and drives the gear ring to rotate in the ring groove. The gear ring rotates and drives the rotating frame to rotate, so that the welding head rotates with the rotating frame. The welding head works during the rotation process, and the welding head performs one-time welding around the steel pipe to be welded position. Compared with the traditional welding device, during the process of the two steel pipes being clamped and fixed, the clamping plate moves synchronously to clamp and fix the steel pipe at the center line position of the first plug and the second plug, ensuring the alignment before welding of the steel pipes, and the welding head rotates around the steel pipe to be welded position for one-time welding, which prevents the centrifugal force generated by the rotation of the steel pipe from affecting the metal flow of the welding molten pool, which not only improves the welding speed of the welding device for the steel pipe, but also improves the welding quality of the welding device for the steel pipe.
[0021] 2) When the steel structure butt welding adjustment device is in use, during the process of the steel pipe being inserted into the first insert tube and the second insert tube and being fixed, the end surface of the steel pipe will squeeze the rotating guard plate, and the rotating guard plate rotates and contacts the surface of the steel pipe under the action of the spring shaft, and the position where the rotating guard plate contacts the surface of the steel pipe is located on both sides of the welding position of the two steel pipes. As the two steel pipes are clamped, the steel pipe moves toward the center line position of the first insert tube and the second insert tube. At this time, the steel pipe squeezes the rotating guard plate to move upward with the lifting rod to squeeze the second spring. At this time, the rotating guard plate fits the surface of the steel pipe under the action of the second spring, and during the process of the welding head following the rotation of the rotating frame, the lifting rod also follows the movement of the rotating frame, and the rotating guard plate rotates with the welding head to prevent welding slag generated during the welding of the welding head from splashing onto the surface of the steel pipe, thereby ensuring the cleanliness of the surface of the steel pipe, and reducing the later grinding of the steel pipe surface, thereby ensuring the neat appearance of the steel pipe.
[0022] 3) When the steel structure butt welding adjustment device is in use, the two rotating teeth rotate simultaneously and drive the multiple slope blocks to rotate to squeeze the guide rod. At this time, the multiple guide rods move synchronously and drive the clamping plate to lift the steel pipe. As the rotating teeth continue to rotate simultaneously, the clamping plate clamps the steel pipe and fixes it at the center line position of the first plug pipe and the second plug pipe, so as to achieve butt welding of steel pipes of different diameters and increase the practicality of the welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the position structure of the first cannula and the second cannula of the present invention; Figure 3 It is a schematic diagram of the structure of the ring frame and the rotating gear position of the present invention; Figure 4 It is a schematic diagram of the fixed ring and the rotating groove position structure of the present invention; Figure 5 It is a schematic diagram of the position structure of the guide rod and the clamping plate of the present invention; Figure 6 It is a schematic diagram of the position structure of the fixing frame and the ring frame of the present invention; Figure 7 It is a schematic diagram of the position structure of the rotating frame and the lifting rod of the present invention; Figure 8 An exploded view of the ring groove and the gear ring of the present invention; Fig. 9 It is a schematic diagram of the overall cross-sectional structure of the present invention; Fig.10 For the present invention Fig. 9 A magnified view of the structure of part A; Fig.11 It is a schematic diagram of the position structure of the lifting rod and the square plate of the present invention.
[0024] Explanation of the numbers in the figure: 1. first insert tube; 2. second insert tube; 3. fixed ring; 4. rotating groove; 5. rotating block; 6. rotating frame; 7. welding head; 8. slotting; 9. fixed frame; 10. guide rod; 11. clamping plate; 12. first spring; 13. annular groove; 14. gear ring; 15. ring frame; 16. rotating gear; 17. slope block; 18. geared wheel; 19. fixed plate; 20. first motor; 21. bracket; 22. mounting plate; 23. rotating shaft; 24. missing gear; 25. second motor; 26. lifting rod; 27. square plate; 28. second spring; 29. spring shaft; 30. rotating guard plate; 31. ball bearing. DETAILED DESCRIPTION
[0025] Example 1: Please refer to Figure 1 - Fig.11A steel structure butt welding adjustment device comprises a first insert tube 1 and a second insert tube 2 corresponding thereto. A fixing ring 3 is fixedly installed on the corresponding end surfaces of the first insert tube 1 and the second insert tube 2. A rotating groove 4 is provided on the outer surfaces of the two fixing rings 3. A rotating block 5 matching therewith is slidably connected inside the rotating groove 4. A rotating frame 6 is fixedly connected to the top surfaces of the two rotating blocks 5. A retractable welding head 7 is fixedly installed on the surface of the rotating frame 6. The welding head 7 is a conventional laser welding gun in the prior art. The welding head 7 is connected to the equipment through a soft package line. The corresponding end surfaces of the first insert tube 1 and the second insert tube 2 are both provided with a ring The inner parts of the two annular grooves 13 are rotatably connected with the gear rings 14 matched therewith, the two side surfaces of the rotating frame 6 are respectively fixedly connected with the surfaces of the two gear rings 14, the surfaces of the first plug tube 1 and the second plug tube 2 are provided with a plurality of slots 8, the surfaces of the first plug tube 1 and the second plug tube 2 are fixedly installed with a plurality of fixing frames 9, the surfaces of the plurality of fixing frames 9 are slidably connected with a through-type guide rod 10, the guide rod 10 is used for the movement guide of the clamping plate 11, one end of the guide rod 10 is fixedly installed with a clamping plate 11 for centering the steel pipe, the clamping plate 11 is an arc-shaped clamping plate, and the surface of any guide rod 10 is sleeved with a clamping plate for clamping plate 11 The first spring 12 of the reset movement, the two missing gears 24 rotate and drive the two rotating teeth 16 to rotate inside the ring frame 15, the two rotating teeth 16 rotate at the same time and drive the multiple slope blocks 17 to rotate and squeeze the guide rod 10, at this time, the multiple guide rods 10 move synchronously and drive the clamping plate 11 to lift the steel pipe, as the rotating teeth 16 continue to rotate at the same time, so that the clamping plate 11 clamps and fixes the steel pipe at the center line position of the first insert pipe 1 and the second insert pipe 2, ensuring that the two smooth pipes are aligned before welding, the gear wheel 18 rotates and drives the gear ring 14 to rotate in the ring groove 13, the gear ring 14 rotates and drives the rotating frame 6 to rotate, and then The welding head 7 rotates with the rotating frame 6, and works during the rotation of the welding head 7. The welding head 7 performs one-time welding around the position of the steel pipe to be welded. Compared with the traditional welding device, during the process of the two steel pipes being clamped and fixed, the clamping plate 11 moves synchronously to clamp and fix the steel pipes at the center line position of the first insert tube 1 and the second insert tube 2, thereby ensuring the alignment of the steel pipes before welding. In addition, the welding head 7 rotates around the position of the steel pipe to be welded to perform one-time welding, thereby preventing the centrifugal force generated by the rotation of the steel pipe from affecting the metal flow of the welding molten pool, thereby not only improving the welding speed of the welding device for the steel pipe, but also improving the welding quality of the welding device for the steel pipe.
[0026] The number of slots 8 is the same as the number of fixing frames 9. One end of the first spring 12 is fixedly connected to the inner side surface of the fixing frame 9, and the other end of the first spring 12 is fixedly connected to the surface of the clamping plate 11. The clamping plate 11 is elastically connected to the fixing frame 9 through the first spring 12. Multiple clamping plates 11 can clamp the steel pipe more stably.
[0027] A ring frame 15 is fixedly installed on the surface of any fixed frame 9, and the interiors of multiple ring frames 15 are rotatably connected with matching rotating teeth 16. The inner side of the rotating teeth 16 is fixedly installed with multiple slope blocks 17 for squeezing the guide rod 10. The rotating teeth 16 rotate to move the slope blocks 17, and the multiple slope blocks 17 squeeze the guide rod 10 at the same time, ensuring the synchronous movement of multiple clamps 11. During the process of clamping and fixing the two steel pipes, the clamps 11 move synchronously to clamp and fix the steel pipes at the center line position of the first insert pipe 1 and the second insert pipe 2.
[0028] The slope block 17 corresponds to the position of the guide rod 10 , and the other end of the guide rod 10 contacts the slope surface of the slope block 17 .
[0029] A rotatable gear wheel 18 is provided on one side of one of the gear rings 14, and the gear wheel 18 is meshed with the gear ring 14. The surfaces of the first insert tube 1 and the second insert tube 2 are fixedly mounted with brackets 21, and the gear wheel 18 is meshed with the gear ring 14. The gear wheel 18 rotates slowly and steadily to ensure the stable rotation of the gear ring 14, thereby enabling the welding head 7 to stably weld the surface of the steel pipe.
[0030] A fixing plate 19 is fixedly mounted on the surface of one of the brackets 21, and a first motor 20 is fixedly mounted on the inner side of the fixing plate 19. The output end of the first motor 20 is fixedly connected to the gear wheel 18. The first motor 20 is a conventional forward and reverse motor in the prior art.
[0031] The inner sides of the two corresponding brackets 21 are fixedly installed with mounting plates 22, and the inner sides of the two mounting plates 22 are connected to the rotating shaft 23 for rotation together. The surface of the rotating shaft 23 is fixedly installed with a missing gear 24, and the two missing gears 24 are respectively engaged with the two rotating teeth 16. A second motor 25 is fixedly installed on the surface of one of the mounting plates 22, and the output end of the second motor 25 is fixedly connected to the rotating shaft 23. The second motor 25 is a conventional forward and reverse motor in the prior art.
[0032] The use steps of the present invention are as follows: when the steel structure butt welding adjustment device is used, firstly, two steel pipes to be welded are respectively inserted from one end of the first insert pipe 1 and the second insert pipe 2. When the parts to be welded of the two steel pipes are located below the welding head 7, the two steel pipes are stopped from continuing to be inserted into the first insert pipe 1 and the second insert pipe 2. At this time, the second motor 25 rotates in the opposite direction to rotate the rotating shaft 23, so that the two missing gears 24 rotate to rotate with the two rotating teeth 16 inside the ring frame 15. The two rotating teeth 16 rotate at the same time to rotate with the multiple slope blocks 17 to squeeze the guide rod 10. In the process, the first spring 12 is stretched. At this time, the multiple guide rods 10 move synchronously with the clamping plate 11 (the clamping plate 11 is an arc-shaped clamping plate) to lift the steel pipe. As the rotating teeth 16 rotate, the first spring 12 is stretched. Continue to rotate simultaneously, so that the clamping plate 11 clamps and fixes the steel pipe at the center line position of the first insert pipe 1 and the second insert pipe 2, ensuring that the two smooth pipes are aligned before welding, and then the welding head 7 is extended to adapt to the distance between the steel pipes to be welded, and the first motor 20 rotates to drive the gear wheel 18 to rotate, and the gear wheel 18 rotates to drive the gear ring 14 to rotate in the ring groove 13, and the gear ring 14 rotates to drive the rotating frame 6 to rotate, so that the welding head 7 rotates with the rotating frame 6, and the welding head 7 works during the rotation, and the welding head 7 performs a one-time welding around the steel pipe to be welded position. After the welding is completed, the welding head 7 stops working and moves to reset. At this time, the second motor 25 rotates forward to drive the rotating shaft 23 to rotate, so that the two missing gears 24 rotate to drive the two rotating teeth 16 on the ring frame 15 is rotated inside, at this time, the slope block 17 is reset under the action of the rotation of the rotating gear 16, and at this time, the guide rod 10 is reset with the clamping plate 11 under the action of the first spring 12, thereby releasing the clamping of the welded steel pipe, and then the welded steel pipe is pulled out from one end of the first insert tube 1. In this scheme, the two missing gears 24 rotate with the two rotating gears 16 to rotate inside the ring frame 15, and the two rotating gears 16 rotate at the same time with multiple slope blocks 17 to rotate and squeeze the guide rod 10. At this time, multiple guide rods 10 move synchronously with the clamping plate 11 to lift the steel pipe, and as the rotating gears 16 continue to rotate at the same time, the clamping plate 11 clamps and fixes the steel pipe at the center line position of the first insert tube 1 and the second insert tube 2, ensuring that the two bare pipes are welded. Before the connection, the geared wheel 18 rotates to drive the gear ring 14 to rotate in the annular groove 13, and the gear ring 14 rotates to drive the rotating frame 6, so that the welding head 7 rotates with the rotating frame 6, and the welding head 7 works during the rotation, and the welding head 7 performs one-time welding around the position of the steel pipe to be welded. Compared with the traditional welding device, during the process of the two steel pipes being clamped and fixed, the clamping plate 11 moves synchronously to clamp and fix the steel pipes at the center line position of the first insert tube 1 and the second insert tube 2, which ensures the alignment of the steel pipes before welding, and the welding head 7 rotates around the position of the steel pipe to be welded to perform one-time welding, which prevents the centrifugal force generated by the rotation of the steel pipe from affecting the metal flow of the welding molten pool, which not only improves the welding speed of the welding device to the steel pipe, but also improves the welding quality of the welding device to the steel pipe.
[0033] Example 2: Please refer to Figure 1 - Fig.11 , combined with the basis of embodiment 1, the difference is that the surface of the rotating frame 6 is correspondingly connected to two through-type lifting rods 26 for sliding, and the bottoms of the two lifting rods 26 are both provided with flippable rotation guard plates 30, and a spring shaft 29 is provided between the rotation guard plates 30 and the lifting rods 26. The rotation guard plates 30 are rotatably connected to the lifting rods 26 through the spring shaft 29, and the bottom surfaces of the two rotation guard plates 30 are both provided with a plurality of balls 31. In the process of the lifting rods 26 following the rotation of the rotating frame 6, the rotation guard plates 30 are under the action of the balls 31, and the rotation guard plates 30 move more smoothly on the surface of the steel pipe. In the process of the steel pipe being inserted into the first insert tube 1 and the second insert tube 2 and fixed, the end surface of the steel pipe will squeeze the rotation guard plates 30, and the rotation guard plates 30 rotate under the action of the spring shaft 29. The rotating guard plate 30 contacts the surface of the steel pipe, and the position where the rotating guard plate 30 contacts the surface of the steel pipe is located on both sides of the welding position of the two steel pipes. As the two steel pipes are clamped, the steel pipes move toward the center line position of the first insert pipe 1 and the second insert pipe 2. At this time, the steel pipe squeezes the rotating guard plate 30 to move with the lifting rod 26 to move upward to squeeze the second spring 28. At this time, the rotating guard plate 30 fits with the surface of the steel pipe under the action of the second spring 28. During the rotation of the welding head 7 following the rotating frame 6, the lifting rod 26 also moves with the rotating frame 6, and the rotating guard plate 30 rotates with the welding head 7 to prevent the welding slag generated during the welding process of the welding head 7 from splashing onto the surface of the steel pipe, thereby ensuring the cleanliness of the surface of the steel pipe, and reducing the later grinding of the steel pipe surface, thereby ensuring the neatness of the appearance of the steel pipe.
[0034] A square plate 27 is fixedly installed on the bottom surface of the two lifting rods 26, and a second spring 28 is sleeved on the surface of the two lifting rods 26. One end of the second spring 28 is fixedly connected to the bottom surface of the rotating frame 6, and the other end of the second spring 28 is fixedly connected to the surface of the square plate 27. Under the action of the second spring 28, the rotating guard plate 30 fits with the surface of the steel pipe.
[0035] The use steps of the present invention are as follows: when the steel structure butt welding adjustment device is in use, during the welding process of the welding head 7 to the steel pipe, in order to prevent the welding splashes from reaching the surface of the steel pipe, during the process of the steel pipe being inserted into the first insert pipe 1 and the second insert pipe 2 and fixed, the end surface of the steel pipe will squeeze the rotating guard plate 30, and the rotating guard plate 30 will rotate and contact the surface of the steel pipe under the action of the spring shaft 29, and the position where the rotating guard plate 30 contacts the surface of the steel pipe is located on both sides of the welding position of the two steel pipes. As the two steel pipes are clamped, the steel pipe is moved toward the center of the first insert pipe 1 and the second insert pipe 2. The lifting rod 26 moves along the rotating frame 6, and the rotating guard plate 30 rotates along the welding head 7 to prevent the welding slag generated during the welding of the welding head 7 from splashing onto the surface of the steel pipe, thereby ensuring the cleanliness of the surface of the steel pipe and reducing the need for grinding the surface of the steel pipe in the later stage, thereby ensuring the neatness of the appearance of the steel pipe.
[0036] A steel structure butt welding adjustment method, the steps are as follows: S1: First, two steel pipes to be welded are inserted from one end of the first insert pipe 1 and the second insert pipe 2 respectively. When the parts to be welded of the two steel pipes are located below the welding head 7, the two steel pipes are stopped from being inserted into the first insert pipe 1 and the second insert pipe 2. At this time, the second motor 25 rotates in the opposite direction to drive the rotating shaft 23 to rotate, so that the two missing gears 24 rotate and drive the two rotating teeth 16 to rotate inside the ring frame 15. The two rotating teeth 16 rotate at the same time to drive the multiple slope blocks 17 to rotate and squeeze the guide rod 10. In the process, the first spring 12 is stretched. At this time, the multiple guide rods 10 move synchronously to drive the clamping plate 11 to lift the steel pipe. As the rotating teeth 16 continue to rotate at the same time, the clamping plate 11 clamps and fixes the steel pipe at the center line position of the first insert pipe 1 and the second insert pipe 2, ensuring that the two bare pipes are aligned before welding; S2: The welding head 7 extends to a distance adapted to the position of the steel pipe to be welded, the first motor 20 rotates to drive the gear wheel 18 to rotate, the gear wheel 18 rotates to drive the gear ring 14 to rotate in the ring groove 13, the gear ring 14 rotates to drive the rotating frame 6 to rotate, so that the welding head 7 rotates with the rotating frame 6, and the welding head 7 works during the rotation, and the welding head 7 performs one-time welding around the position of the steel pipe to be welded; S3: After welding is completed, the welding head 7 stops working and moves to reset. At this time, the second motor 25 rotates forward and drives the rotating shaft 23 to rotate, so that the two missing gears 24 rotate and drive the two rotating teeth 16 to rotate inside the ring frame 15. At this time, the slope block 17 is reset under the action of the rotation of the rotating teeth 16. At this time, the guide rod 10 is reset under the action of the first spring 12 and drives the clamping plate 11 to reset, thereby realizing the release of the clamping of the welded steel pipe, and then the welded steel pipe is pulled out from one end of the first insert pipe 1.
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A steel structure butt welding adjustment device, comprising a first insert pipe (1) and a second insert pipe (2) corresponding thereto, characterized in that: A fixing ring (3) is fixedly mounted on the corresponding end surfaces of the first insert tube (1) and the second insert tube (2), a rotating groove (4) is provided on the outer surfaces of the two fixing rings (3), a rotating block (5) matching therewith is slidably connected inside the rotating groove (4), a rotating frame (6) is fixedly connected to the top surfaces of the two rotating blocks (5), a retractable welding head (7) is fixedly mounted on the surface of the rotating frame (6), an annular groove (13) is provided on the corresponding end surfaces of the first insert tube (1) and the second insert tube (2), a gear ring (13) matching therewith is rotatably connected inside the two annular grooves (13) 14), the two side surfaces of the rotating frame (6) are fixedly connected to the surfaces of the two gear rings (14), the surfaces of the first insert tube (1) and the second insert tube (2) are both provided with a plurality of slots (8), the surfaces of the first insert tube (1) and the second insert tube (2) are both fixedly installed with a plurality of fixing frames (9), the surfaces of the plurality of fixing frames (9) are all slidably connected with a through-type guide rod (10), one end of the guide rod (10) is fixedly installed with a clamping plate (11) for centering the steel pipe, and the surface of any one of the guide rods (10) is sleeved with a first spring (12) for the clamping plate (11) to reset.
2. A steel structure butt welding adjustment device according to claim 1, characterized in that: The number of the slots (8) is the same as the number of the fixing frame (9); one end of the first spring (12) is fixedly connected to the inner side surface of the fixing frame (9); the other end of the first spring (12) is fixedly connected to the surface of the clamping plate (11); and the clamping plate (11) is elastically connected to the fixing frame (9) via the first spring (12).
3. A steel structure butt welding adjustment device according to claim 2, characterized in that: A ring frame (15) is fixedly mounted on the surface of any one of the fixed frames (9), and a plurality of the ring frames (15) are rotatably connected inside with matching rotating teeth (16), and a plurality of slope blocks (17) for extruding the guide rod (10) are fixedly mounted on the inner side surfaces of the rotating teeth (16).
4. A steel structure butt welding adjustment device according to claim 3, characterized in that: The sloped block (17) corresponds to the position of the guide rod (10), and the other end of the guide rod (10) is in contact with the slope surface of the sloped block (17).
5. The steel structure butt welding adjustment device according to claim 1, characterized in that: A rotatable gear wheel (18) is provided on one side of one of the gear rings (14), the gear wheel (18) and the gear ring (14) are meshed with each other, and brackets (21) are fixedly mounted correspondingly on the surfaces of the first insert tube (1) and the second insert tube (2).
6. A steel structure butt welding adjustment device according to claim 5, characterized in that: A fixing plate (19) is fixedly mounted on the surface of one of the brackets (21), a first motor (20) is fixedly mounted on the inner side of the fixing plate (19), and an output end of the first motor (20) is fixedly connected to the gear wheel (18).
7. A steel structure butt welding adjustment device according to claim 6, characterized in that: The inner side surfaces of the two corresponding brackets (21) are both fixedly mounted with mounting plates (22), the inner side surfaces of the two mounting plates (22) are rotatably connected to a rotating shaft (23), the surface of the rotating shaft (23) is correspondingly fixedly mounted with a missing gear (24), the two missing gears (24) are respectively meshed with two rotating teeth (16), a second motor (25) is fixedly mounted on the surface of one of the mounting plates (22), and the output end of the second motor (25) is fixedly connected to the rotating shaft (23).
8. The steel structure butt welding adjustment device according to claim 1, characterized in that: The surface of the rotating frame (6) is slidably connected to two through-type lifting rods (26), the bottoms of the two lifting rods (26) are both provided with flippable rotating guard plates (30), a spring shaft (29) is provided between the rotating guard plates (30) and the lifting rods (26), the rotating guard plates (30) are rotatably connected to the lifting rods (26) via the spring shaft (29), and the bottom surfaces of the two rotating guard plates (30) are both provided with a plurality of balls (31).
9. A steel structure butt welding adjustment device according to claim 8, characterized in that: A square plate (27) is fixedly mounted on the bottom surface of the two lifting rods (26), and a second spring (28) is sleeved on the surface of the two lifting rods (26). One end of the second spring (28) is fixedly connected to the bottom surface of the rotating frame (6), and the other end of the second spring (28) is fixedly connected to the surface of the square plate (27).
10. A method for adjusting butt welding of steel structures, referring to a device for adjusting butt welding of steel structures as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, two steel pipes to be welded are inserted from one end of the first insert pipe (1) and the second insert pipe (2) respectively. When the parts to be welded of the two steel pipes are located below the welding head (7), the two steel pipes are stopped from being inserted into the first insert pipe (1) and the second insert pipe (2). At this time, the second motor (25) rotates in the opposite direction to drive the rotating shaft (23) to rotate, so that the two missing gears (24) drive the two rotating teeth (16) to rotate inside the ring frame (15). The two rotating teeth (16) rotate simultaneously to drive the plurality of ramp blocks (17) to rotate and squeeze the guide rod (10). In the process, the first spring (12) is stretched. At this time, the plurality of guide rods (10) move synchronously to drive the clamping plate (11) to lift the steel pipe. As the rotating teeth (16) continue to rotate simultaneously, the clamping plate (11) clamps and fixes the steel pipe at the center line position of the first insert pipe (1) and the second insert pipe (2), thereby ensuring that the two bare pipes are aligned before welding. S2: The welding head (7) extends to a distance suitable for the position of the steel pipe to be welded, the first motor (20) rotates to drive the gear wheel (18), the gear wheel (18) rotates to drive the gear ring (14) to rotate in the annular groove (13), the gear ring (14) rotates to drive the rotating frame (6), and the welding head (7) rotates along with the rotating frame (6), and the welding head (7) works during the rotation process, and the welding head (7) performs one-time welding around the position of the steel pipe to be welded; S3: After the welding is completed, the welding head (7) stops working and moves to reset. At this time, the second motor (25) rotates forward and drives the rotating shaft (23) to rotate, so that the two missing gears (24) rotate and drive the two rotating teeth (16) to rotate inside the ring frame (15). At this time, the slope block (17) is reset under the action of the rotation of the rotating teeth (16). At this time, the guide rod (10) is reset under the action of the first spring (12) and drives the clamping plate (11) to reset, thereby releasing the clamping of the welded steel pipe, and then the welded steel pipe is pulled out from one end of the first insertion tube (1).
Citation Information
Patent Citations
Pipeline welding machine
CN116690094A
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