Drain valve controller
By designing a drain valve controller including rack, reset part and reset spring, the problem of drain valve in the prior art being unable to reset during power outage is solved, automatic reset is achieved, water resource waste is avoided, and control logic is simplified.
Patent Information
- Application Number
- CN202011005770.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2040-09-23
AI Technical Summary
The existing drain valve control device cannot reset the push rod during power outage, resulting in the drain valve being unable to close and waste water resources.
A drain valve controller is designed, including the body, the driving wheel, the driven wheel, the bracket, the motor, the rack, the rotary damper, the reset member and the reset spring. When the motor is working, the rack drives the drain valve to drain water through the cooperation of the driven wheel and the bracket; when the motor is powered off, the resetting part and the reset spring automatically reset the rack to avoid continuous pressing of the drain valve.
It realizes automatic reset of the rack when power is not supplied, prevents waste of water resources caused by the inability to close the drain valve. The control logic is simple and does not require a complex system to control it.
Smart Images

Figure CN112128453B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a controller, in particular to a drain valve controller. Background Art
[0002] Most of the existing control devices of drain valves have complex systems. For example, patent: CN208981443U discloses an auxiliary flushing device for triggering the drain valve to release water for flushing, including a control unit, a housing, a push rod for triggering the action of the drain valve, and a transmission mechanism for driving the push rod to move. The transmission mechanism is electrically connected to the control unit, and is characterized in that it also includes a detection unit electrically connected to the control unit, which is used to transmit the position information of the push rod detected to trigger the drain valve to release water for flushing to the control unit, so that the control unit controls the transmission mechanism according to the position information. This invention can automatically adjust the movement stroke of the push rod, realize the adaptive adjustment function, and is suitable for various toilets, but this invention has a fatal flaw, that is, if there is a sudden power outage during operation, the push rod cannot be reset, and at this time the push rod is always pressing the drain valve, the drain valve is in an open state and cannot be closed, and water will keep flowing, causing a waste of water resources. Summary of the invention
[0003] The technical problem to be solved by the present invention is aimed at the above-mentioned deficiencies of the prior art. A drain valve controller is provided, which can reset itself when no power is supplied.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a drain valve controller, characterized in that it includes: a body, a driving wheel, a driven wheel, a bracket, a motor, a rack, a rotary damper, a reset member, and a reset spring, wherein the motor is fixedly arranged on the body to output power to the driving wheel, and the rotary damper includes a first rotating part and a second rotating part arranged coaxially, and damping oil is filled between the first rotating part and the second rotating part, so that the first rotating part and the second rotating part have a continuous damping effect when they rotate relative to each other, wherein the first rotating part is coaxially fixedly arranged with the driving wheel, and the second rotating part The moving part is fixedly arranged on one end of the bracket, the driven wheel is rotatably arranged on the other end of the bracket and meshes with the driving wheel, and the rack is slidably arranged on the body; the reset member is fixedly arranged on the bracket, and the reset position is that the driven wheel is away from the rack; when the motor rotates, the driving wheel rotates, and the bracket swings under the action of the rotary damper, so that the driven wheel meshes with the rack and drives the rack to slide; when the motor stops rotating, the bracket swings back under the action of the reset member, the driven wheel disengages from the rack, and the rack is reset under the action of the reset spring.
[0005] The present invention has a simple structure and realizes: when the motor is working, the rack can move downward, thereby pushing the drain valve below, triggering the drain valve to drain water; when the motor is powered off and not working, the rack can automatically reset and will not continue to press the drain valve, thereby causing water waste.
[0006] Optionally, two racks are provided, respectively located on both sides of the driving wheel; when the motor rotates forward, the bracket swings to the left, and the driven wheel engages with the rack on the left; when the motor rotates reversely, the bracket swings to the right, and the driven wheel engages with the rack on the right.
[0007] By setting two racks, which are used to control the large and small drain buttons of the drain valve respectively, the functions of full drain and half drain can be easily achieved.
[0008] Optionally, a movable bin is provided on the bracket, the rack is slidably provided in the movable bin, a sliding bar is provided in the movable bin along the reverse direction of movement, and a sliding groove cooperating with the sliding bar is provided at a corresponding position of the rack.
[0009] The setting of the movable bin can effectively protect the running smoothness of the rack, and it is not easy for debris to fall in and cause jamming.
[0010] Optionally, a baffle is provided on the side of the rack facing away from the teeth, a fixing column is provided below the baffle, and the return spring is fixed on the fixing column, with the upper end against the baffle and the lower end against the bottom surface of the movable bin.
[0011] The baffle plate, the movable chamber and the bottom surface thereof form a closed space, and the return spring is arranged inside the closed space without shaking and being easily affected by external debris, so that the closed space can move smoothly and has a long service life.
[0012] Optionally, an extension tube is axially protruded on the end face of the driving wheel, a straight groove is provided on the inner wall of the extension tube, a countersunk hole is provided on the bracket, a groove is provided on the bottom surface of the countersunk hole, the countersunk hole is sleeved on the extension tube, the rotary damper is inserted in the extension tube, the outer wall of the first rotating part is provided with an outer rib that cooperates with the straight groove, and the end face of the second rotating part is provided with a convex rib that cooperates with the groove.
[0013] The three parts of the extension tube, the bracket and the rotary damper are installed in a coaxial sleeve manner, which not only has good coaxiality but also can well protect the rotary damper.
[0014] Optionally, a stopper is further provided on the body, and the stopper limits the swing angle of the bracket. By providing the stopper, the meshing position of the driven wheel and the rack can be effectively controlled, otherwise the driven wheel and the rack are too tightly meshed, which is not conducive to the transmission of force.
[0015] Optionally, the reset member is a tension spring, a column A is arranged at one end of the bracket away from the motor shaft, a column B is arranged on the main body, one end of the tension spring is fixed on the column A, and the other end is fixed on the column B.
[0016] Optionally, the reset member is a torsion spring, which is sleeved on the bracket and coaxial with the driving wheel, one end of the torsion spring is fixed on the bracket, and the other end of the torsion spring is fixed on the body.
[0017] Optionally, it also includes an adjusting screw, which is fixedly arranged below the rack and matched with the rack thread. Since the types of drain valves are different and the heights are different, adding an adjusting screw is conducive to matching different drain valves.
[0018] Optionally, it further includes a sensing device and a controller, wherein the sensing device and the motor are connected to the controller, and after the sensing device senses a signal, the signal is transmitted to the controller, and the controller controls the motor to rotate. By providing the sensing device and the controller, the drain valve controller can be upgraded to an independent component with sensing flushing, which can be applied in various working occasions.
[0019] The beneficial effects of the present invention are:
[0020] 1. The present invention realizes that when the motor rotates, the bracket swings under the action of the rotary damper, so that the driven wheel is engaged with the rack and the rack is driven to slide; when the motor stops rotating, the bracket swings back under the action of the reset member, the driven wheel is disengaged from the rack, and the rack is reset under the action of the reset spring. The structural design is ingenious, and the drain valve will not be left unclosed due to power failure, resulting in water resource waste.
[0021] 2. The present invention is a purely mechanical structure, which belongs to fool-style control. It works when powered on and resets when powered off. The control circuit connected to it only needs to provide power for a short time. There is no need for a complex system to control it, and there is no need to judge the feed amount and the retract amount. The control logic is simple.
[0022] 3. The present invention can be configured with sensing devices and controllers to quickly achieve intelligence and simple upgrades. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0024] Figure 1 A stereoscopic diagram of a drain valve controller according to a preferred embodiment of the present invention;
[0025] Figure 2 ,3 A three-dimensional exploded view of a drain valve controller according to a preferred embodiment of the present invention;
[0026] Figure 4 It is a three-view diagram of a drain valve controller according to a preferred embodiment of the present invention;
[0027] Figure 5 , 6 A cross-sectional view of a drain valve controller according to a preferred embodiment of the present invention;
[0028] Figure 7 , 8 A working principle diagram of a drain valve controller according to a preferred embodiment of the present invention;
[0029] Fig. 9 is an exploded view according to a second embodiment of the present invention;
[0030] Fig.10 is a schematic diagram of a second embodiment of the present invention;
[0031] Fig.11 is a cross-sectional view of a second embodiment of the present invention.
[0032] In the figure:
[0033] 100-Motor
[0034] 200-body; 210-movable compartment; 211-sliding bar; 220-block; 230-column B; 240-extension plate; 241-slot
[0035] 300-driving wheel; 310-extension tube; 311-straight groove
[0036] 400-Driven wheel
[0037] 500-bracket; 510-counterbore; 520-groove; 530-rotating shaft; 540-column A
[0038] 600- rack; 610- slide; 620- baffle; 621- fixing column; 630- screw
[0039] 700-Return spring
[0040] 800-rotation damper; 810-first rotating part; 811-external rib; 820-second rotating part; 821-convex rib
[0041] 910-torsion spring; 920-tension spring. DETAILED DESCRIPTION
[0042] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. The components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0043] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. The embodiments in the basic present invention, all other embodiments obtained by ordinary technicians in this field without creative work, belong to the scope of protection of the present invention.
[0044] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings.
[0045] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invented product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0046] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] The following is a specific description with reference to embodiments.
[0048] Embodiment 1:
[0049] like Figures 1 to 8As shown, a drain valve controller of the present invention is characterized in that it includes: a body 200, a driving wheel 300, a driven wheel 400, a bracket 500, a motor 100, a rack 600, a rotary damper 800, a reset member, and a reset spring 700. The motor 100 is fixedly arranged on the body 200 to output power for the driving wheel 300. The rotary damper 800 includes a first rotating part 810 and a second rotating part 820 arranged coaxially. Damping oil is filled between the first rotating part 810 and the second rotating part 820, so the first rotating part 810 and the second rotating part 820 are The second rotating part 820 has a continuous mutual damping effect when rotating relative to each other, wherein the first rotating part 810 is coaxially fixedly arranged with the driving wheel 300, the second rotating part 820 is fixedly arranged with one end of the bracket 500, the driven wheel 400 is rotatably arranged on the rotating shaft 530 at the other end of the bracket 500 and meshes with the driving wheel 300, and the rack 600 is slidably arranged on the body 200; the reset member is fixedly arranged on the bracket 500, and the reset position is that the driven wheel 400 is away from the rack 600; when the motor 100 rotates (such as Figure 7 , 8 As shown in FIG. 1 ), the driving wheel 300 rotates accordingly, and the bracket 500 swings under the action of the rotary damper 800, so that the driven wheel 400 engages with the rack 600, driving the rack 600 to slide; when the motor 100 stops rotating (as shown in FIG. 1 ), the driving wheel 300 rotates accordingly, and the bracket 500 swings under the action of the rotary damper 800, so that the driven wheel 400 engages with the rack 600, driving the rack 600 to slide; Figure 5 As shown in the figure), the bracket 500 swings back under the action of the reset member, the driven wheel 400 is disengaged from the rack 600, and the rack 600 is reset under the action of the reset spring 700.
[0050] The present invention has a simple structure and realizes: when the motor 100 is working, the rack 600 can move downward, thereby pushing the drain valve below, triggering the drain valve to drain water; when the motor 100 is powered off and not working, the rack 600 can automatically reset and will not continue to press the drain valve, thereby causing water waste.
[0051] In this embodiment, two racks 600 are provided, which are respectively located on both sides of the driving wheel 300; when the motor 100 rotates forward, the bracket 500 swings to the left, and the driven wheel 400 meshes with the rack 600 on the left side (such as Figure 7 As shown), the rack 600 on the left side moves downward; when the motor 100 rotates in the opposite direction, the bracket 500 swings to the right, and the driven wheel 400 engages with the rack 600 on the right side (as shown Figure 8 As shown), the rack 600 on the right side moves downward.
[0052] By providing two racks 600, which are used to control the large and small drain buttons of the drain valve respectively, the functions of full drain and half drain can be easily realized.
[0053] In this embodiment, the bracket 500 is provided with a movable bin 210, the rack 600 is slidably provided in the movable bin 210, and a sliding rib 211 is provided in the movable bin 210 in the opposite direction of movement, and a sliding groove 610 cooperating with the sliding rib 211 is provided at a corresponding position of the rack 600. A screw 630 is fixedly provided below the rack 600 to prevent the rack 600 from being separated from the movable bin 210.
[0054] The provision of the movable bin 210 effectively protects the running smoothness of the rack 600, and it is not easy for debris to fall into and cause jamming.
[0055] In this embodiment, a baffle 620 is provided on the side of the rack 600 facing away from the teeth, a fixing column 621 is provided below the baffle 620, and the return spring 700 is fixed on the fixing column 621, with the upper end against the baffle 620 and the lower end against the inner bottom surface of the movable bin 210.
[0056] The baffle 620 and the movable chamber 210 and their bottom surface form a closed space, and the return spring 700 is arranged inside so as not to shake and be easily affected by external debris, so that it can move smoothly and has a long service life.
[0057] In this embodiment, an extension tube 310 is axially protruded on the end surface of the driving wheel 300, a straight groove 311 is provided on the inner wall of the extension tube 310, a countersunk hole 510 is provided on the bracket 500, a groove 520 is provided on the bottom surface of the countersunk hole 510, the countersunk hole 510 is sleeved on the extension tube 310, the rotary damper 800 is inserted into the extension tube 310, the outer wall of the first rotating part 810 is provided with an outer rib 811 that cooperates with the straight groove 311, and the end surface of the second rotating part 820 is provided with a convex rib 821 that cooperates with the groove 520.
[0058] The three parts of the extension tube 310, the bracket 500 and the rotary damper 800 are coaxially sleeved and installed, which not only has good coaxiality, but also can well protect the rotary damper 800.
[0059] In this embodiment, a stopper 220 is further provided on the body 200, and the stopper 220 limits the swing angle of the bracket 500. By providing the stopper 220, the meshing position of the driven wheel 400 and the rack 600 can be effectively controlled, otherwise the driven wheel 400 and the rack 600 are too tightly meshed, which is not conducive to the transmission of force.
[0060] In this embodiment, the reset member is a tension spring 920, a column A540 is set at one end of the bracket 500 away from the rotating shaft 530 of the motor 100, a column B230 is set on the body 200, and one end of the tension spring 920 is fixed to the column A540, and the other end is fixed to the column B230.
[0061] Embodiment 2:
[0062] like Figures 9 to 11 As shown, the second embodiment of the present invention is characterized in that: the reset member is a torsion spring 910, the torsion spring 910 is sleeved on the bracket 500 and is coaxial with the driving wheel 300, one end of the torsion spring 910 is fixed to the bracket 500, and the other end of the torsion spring 910 is fixed to the body 200, that is, an extension plate 240 is arranged above the front end of the body 200, and a slot 241 for clamping the other end of the torsion spring 910 is arranged in the middle of the extension plate 240.
[0063] Embodiment three:
[0064] In this embodiment, its features include: a body 200, a driving wheel 300, a driven wheel 400, a bracket 500, a motor 100, a rack 600, a rotary damper 800, a reset member, and a reset spring 700. The motor 100 is fixedly arranged on the body 200 to output power to the driving wheel 300. The rotary damper 800 includes a first rotating part 810 and a second rotating part 820 that are coaxially arranged. Damping oil is filled between the first rotating part 810 and the second rotating part 820. Therefore, when the first rotating part 810 and the second rotating part 820 rotate relative to each other, there is a continuous mutual damping effect. The first rotating part 810 is coaxially fixedly arranged with the driving wheel 300, and the second rotating part 820 is fixedly arranged with one end of the bracket 500. The driven wheel 400 is rotatably arranged on the rotating shaft 530 at the other end of the bracket 500 and meshes with the driving wheel 300, and the rack 600 is slidably arranged on the body 200; the reset member is fixedly arranged on the bracket 500, and the reset position is that the driven wheel 400 is away from the rack 600; when the motor 100 rotates, the driving wheel 300 rotates accordingly, and the bracket 500 swings under the action of the rotary damper 800, so that the driven wheel 400 meshes with the rack 600 and drives the rack 600 to slide; when the motor 100 stops rotating, the bracket 500 swings back under the action of the reset member, the driven wheel 400 is disengaged from the rack 600, and the rack 600 is reset under the action of the reset spring 700. In this embodiment, an adjusting screw is also included, and the adjusting screw is fixedly arranged below the rack 600 and threadedly matched with the rack 600. Since drain valves come in different types and heights, adding an adjusting screw is helpful in matching different drain valves.
[0065] In this embodiment, a sensing device and a controller are also included. The sensing device and the motor 100 are connected to the controller. After the sensing device senses a signal, the signal is transmitted to the controller, and the controller controls the motor 100 to rotate. By providing the sensing device and the controller, the drain valve controller can be upgraded to an independent component with sensing flushing, which can be applied in various working occasions.
[0066] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A drain valve controller, characterized in that include: A body, a driving wheel, a driven wheel, a bracket, a motor, a rack, a rotary damper, a reset member, and a reset spring. The motor is fixedly arranged on the body to output power to the driving wheel. The first rotating part of the rotary damper is coaxially fixedly arranged with the driving wheel, and the second rotating part is fixedly arranged with one end of the bracket. The driven wheel is rotatably arranged on the other end of the bracket and meshes with the driving wheel. The rack is slidably arranged on the body. When the motor rotates, the bracket swings under the action of the rotary damper, so that the driven wheel meshes with the rack and drives the rack to slide. When the motor stops rotating, the bracket swings back under the action of the reset member, the driven wheel is disengaged from the rack, and the rack is reset under the action of the reset spring.
2. A drain valve controller according to claim 1, characterized in that: Two racks are provided, respectively located on both sides of the driving wheel; when the motor rotates forward, the bracket swings to the left, and the driven wheel engages with the rack on the left; when the motor rotates reversely, the bracket swings to the right, and the driven wheel engages with the rack on the right.
3. A drain valve controller according to claim 1 or 2, characterized in that: A movable bin is arranged on the bracket, the rack is slidably arranged in the movable bin, a sliding bar is arranged in the movable bin in the opposite direction of movement, and a sliding groove cooperating with the sliding bar is arranged at a corresponding position of the rack.
4. A drain valve controller according to claim 3, characterized in that: A baffle is arranged on the side of the rack facing away from the teeth, a fixing column is arranged below the baffle, and the return spring is fixedly arranged on the fixing column, with the upper end abutting against the baffle and the lower end abutting against the bottom surface of the movable bin.
5. A drain valve controller according to any one of claims 1, 2 and 4, characterized in that: An extension tube is axially protruded on the end surface of the driving wheel, a straight groove is arranged on the inner wall of the extension tube, a countersunk hole is arranged on the bracket, a groove is arranged on the bottom surface of the countersunk hole, the countersunk hole is sleeved on the extension tube, the rotary damper is inserted in the extension tube, the outer wall of the first rotating part is provided with an outer rib cooperating with the straight groove, and the end surface of the second rotating part is provided with a convex rib cooperating with the groove.
6. A drain valve controller according to claim 5, characterized in that: A stopper is also provided on the body, and the stopper limits the swing angle of the bracket.
7. A drain valve controller according to any one of claims 1, 2, 4 and 6, characterized in that: The reset member is a tension spring. A column A is arranged at one end of the bracket away from the motor shaft. A column B is arranged on the body. One end of the tension spring is fixed on the column A, and the other end is fixed on the column B.
8. A drain valve controller according to any one of claims 1, 2, 4 and 6, characterized in that: The reset member is a torsion spring, which is sleeved on the bracket and coaxial with the driving wheel. One end of the torsion spring is fixed on the bracket, and the other end of the torsion spring is fixed on the body.
9. A drain valve controller according to any one of claims 1, 2, 4 and 6, characterized in that: It also includes an adjusting screw, which is fixedly arranged below the rack and is threadably matched with the rack.
10. A drain valve controller according to any one of claims 1, 2, 4 and 6, characterized in that: It also includes a sensing device and a controller. The sensing device and the motor are connected to the controller. After the sensing device senses a signal, the signal is transmitted to the controller, and the controller controls the rotation of the motor.
Citation Information
Patent Citations
Auxiliary flushing device and pedestal pan
CN208981443U
Drain valve controller
CN213629143U