Solid ammonium nitrate crushing and bag unpacking device
By designing a solid ammonium nitrate crushing and dismantling device, automatic crushing and dismantling of ammonium nitrate in agglomerated bags is realized, which solves the problems of low manual crushing efficiency and material hanging bags in the existing technology, and improves processing efficiency and safety.
Patent Information
- Application Number
- CN202011085914.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-12
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2040-10-12
AI Technical Summary
In the prior art, bagged ammonium nitrate with artificially broken blocks is inefficient, which can easily lead to material hanging on bags, poses safety hazards, and poses a threat to workers' health.
A solid ammonium nitrate crushing and dismantling device is designed, including a press-pack crushing mechanism, a transverse bag breaking mechanism, a round-trip conveying mechanism, a longitudinal bag breaking mechanism, a positioning clamping mechanism, a material shaking mechanism and a bag picking mechanism, to realize the fully mechanized treatment from crushing to bag breaking.
Automatic crushing and dismantling of ammonium nitrate in agglomerated bags is realized, which improves processing efficiency, avoids safety hazards of hanging bags in materials, and reduces the health threat to workers.
Smart Images

Figure CN112208878B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bag unpacking equipment, and in particular to a solid ammonium nitrate crushing and bag unpacking device. Background Art
[0002] Ammonium nitrate is the main raw material for industrial explosives. During the production process, ammonium nitrate needs to be taken out of the bagged packaging. This process is usually completed manually. However, ammonium nitrate is very easy to absorb moisture during storage. After absorbing moisture, it will recrystallize, causing the granular or powdered ammonium nitrate to form lumps of material, which is not conducive to unpacking and taking out. Therefore, it needs to be broken and opened before it can be taken out for use.
[0003] At present, the usual method of dealing with agglomerated bagged ammonium nitrate encountered in production is to break it up manually and then break the bag as regular bagged material. However, the manual crushing effect is poor, and it is likely that a small amount of material will not be broken. This will easily lead to material hanging in the bag after the bag breaking process. The hanging material in the bag poses a safety hazard, and the manual crushing method is inefficient and will pose a health threat to workers.
[0004] In view of this, there is an urgent need for a device that can automatically crush and unpack agglomerated bagged ammonium nitrate. Summary of the invention
[0005] In view of this, the present invention proposes a device that can automatically break and unpack agglomerated bagged ammonium nitrate.
[0006] The technical solution of the present invention is achieved as follows: the present invention provides a solid ammonium nitrate crushing and bag unpacking device, including a bag pressing and crushing mechanism, a transverse bag breaking mechanism, an installation and fixed platform, a reciprocating conveying mechanism, a longitudinal bag breaking mechanism, a positioning and clamping mechanism, a material shaking mechanism and a bag taking mechanism. The bag pressing and crushing mechanisms are installed in parallel at one end of the installation and fixed platform, and are used to compress the bagged ammonium nitrate to be processed and crush it. The end of the bag pressing and crushing mechanism close to the installation and fixed platform is equipped with a transverse bag breaking mechanism, and a reciprocating conveying mechanism is slidably installed above the installation and fixed platform. The end of the reciprocating conveying mechanism away from the transverse bag breaking mechanism is equipped with a longitudinal bag breaking mechanism. The end of the installation and fixed platform away from the bag pressing and crushing mechanism is equipped with a positioning and clamping mechanism, a material shaking mechanism and a bag taking mechanism. The positioning and clamping mechanism is used to clamp and fix the packaging bag of the bagged ammonium nitrate transported to the end of the installation and fixed platform, the material shaking mechanism shakes the packaging bag to discharge the material, and the bag taking mechanism clamps and transfers the packaging bag after discharge.
[0007] On the basis of the above technical scheme, preferably, the bale pressing and crushing mechanism includes a bale pressing and crushing mechanism bracket, a conveying roller, a compacting drive cylinder and a crushing drive cylinder, the conveying roller is horizontally fixedly installed in the middle of the bale pressing and crushing mechanism bracket, and the top of the bale pressing and crushing mechanism bracket is fixedly installed with a compacting drive cylinder and a crushing drive cylinder in parallel, the output shaft of the compacting drive cylinder and the output shaft of the crushing drive cylinder are both arranged opposite to the conveying roller, and a transverse bag breaking mechanism is fixedly installed at the end of the conveying roller in the transport direction.
[0008] On the basis of the above technical scheme, preferably, the transverse bag breaking mechanism includes a guide rail, a slider, a cutting drive cylinder, a folding drive cylinder and a transverse blade. The guide rail is horizontally fixedly installed at the end of the bag pressing and crushing mechanism close to the installation fixed platform, the slider is slidably installed on the guide rail, the cutting drive cylinder is fixedly installed on the side of the guide rail and the output shaft of the cutting drive cylinder is parallel to the guide rail, the output shaft of the cutting drive cylinder is fixedly connected to the slider, the end of the transverse blade is hinged to the slider, the cylinder body of the folding drive cylinder is hinged to the slider, and the output shaft of the folding drive cylinder is hinged to the blade of the transverse blade.
[0009] On the basis of the above technical solution, preferably, the blade body of the transverse blade and the output shaft of the folding drive cylinder and the guide rail are all in the same plane, and the plane is perpendicular to the horizontal plane.
[0010] More preferably, it also includes a transmission belt, which is arranged on the fixed installation platform, and the transmission direction of the transmission belt is parallel to the connection direction of the bale pressing and crushing mechanism and the fixed installation platform. The reciprocating conveying mechanism includes a conveying trolley body, guide wheels and a transport platform. A plurality of guide wheels are rotatably mounted on the conveying trolley body, the conveying trolley body is fixedly connected to the transmission belt, the guide wheels roll along the fixed installation platform, and the transport platform is fixedly mounted on a side of the conveying trolley body away from the fixed installation platform, and the transport direction of the transport platform is the same as the movement direction of the reciprocating conveying mechanism.
[0011] On the basis of the above technical solution, preferably, the transport platform is a roller structure or a belt structure, and a longitudinal bag breaking mechanism is fixedly installed on one end of the transport platform away from the transverse bag breaking mechanism.
[0012] On the basis of the above technical scheme, preferably, the longitudinal bag breaking mechanism includes a rotating cylinder and a longitudinal blade. The rotating cylinder is fixedly installed at one end of the reciprocating conveying mechanism away from the transverse bag breaking mechanism, and the end of the longitudinal blade is fixedly connected to the output shaft of the rotating cylinder. The output shaft of the rotating cylinder is perpendicular to the movement direction of the reciprocating conveying mechanism and parallel to the upper surface of the mounting fixed platform, and the plane where the longitudinal blade is located is perpendicular to the output shaft of the rotating cylinder.
[0013] On the basis of the above technical scheme, preferably, the positioning and clamping mechanism includes a positioning and clamping cylinder, a ejector and a positioning bracket, the positioning bracket is fixedly mounted on one end of the mounting and fixing platform away from the bale pressing and crushing mechanism, a positioning hole is provided on the positioning bracket, the positioning and clamping cylinder is fixedly mounted on the mounting and fixing platform and is located above the positioning bracket, an ejector is installed at the end of the output shaft of the positioning and clamping cylinder, the ejector is selectively embedded in the positioning hole as the output shaft of the positioning and clamping cylinder moves, and selectively enters between the positioning and clamping cylinder and the positioning bracket during the reciprocating movement of the conveying mechanism.
[0014] On the basis of the above technical scheme, preferably, the material shaking mechanism includes a flapping frame, a fixed shaft, a connecting plate and a flapping drive cylinder, one end of the flapping frame is fixedly connected to the fixed shaft, the fixed shaft is rotatably installed on the mounting fixed platform, the end of the fixed shaft is vertically fixedly connected to the connecting plate, the cylinder body of the flapping drive cylinder is hinged to the mounting fixed platform, the output shaft of the flapping drive cylinder is hinged to the connecting plate, the output shaft of the flapping drive cylinder is perpendicular to the fixed shaft, and during the reciprocating movement of the conveying mechanism, it selectively passes over the flapping frame.
[0015] On the basis of the above technical solution, preferably, the bag taking mechanism includes a linear module, a telescopic drive cylinder and a clamp, the end of the linear module is fixedly mounted on the end of the mounting platform away from the bag pressing and crushing mechanism, the telescopic drive cylinder is fixedly mounted on the slider of the linear module, and the clamp is fixedly mounted on the output shaft of the telescopic drive cylinder. During the movement of the clamp, it selectively passes through the positioning clamping mechanism, and the output shaft of the telescopic drive cylinder is perpendicular to the length direction of the linear module.
[0016] On the basis of the above technical scheme, it is preferred to further include a buffer conveying mechanism for transition, the buffer conveying mechanism includes a conveying trolley body and a belt conveyor assembly, the conveying trolley body is fixedly installed on the side of the bale pressing and crushing mechanism close to the installation fixed platform, and the belt conveyor assembly is fixedly installed above the conveying trolley body, the transportation direction of the belt conveyor assembly is the same as the connection direction between the bale pressing and crushing mechanism and the installation fixed platform, and the transportation plane of the belt conveyor assembly is level with the transportation plane of the bale pressing and crushing mechanism and the reciprocating conveying mechanism, and the transverse bag breaking mechanism is fixed in the shape of a rod between the buffer conveying mechanism and the installation fixed platform.
[0017] On the basis of the above technical solution, preferably, it also includes a bulk material silo, which is fixedly installed below the mounting platform and has an upper opening.
[0018] The solid ammonium nitrate crushing and bag opening device of the present invention has the following beneficial effects compared with the prior art:
[0019] The solid ammonium nitrate crushing and bag unpacking device of the present invention can realize fully mechanized processing from crushing to bag unpacking. During the processing, the bagged ammonium nitrate is compressed and crushed by the bag pressing and crushing mechanism, and the bagged ammonium nitrate is transported and transferred by the reciprocating conveying mechanism. At the same time, during the transportation and transfer process, the lower surface of the packaging bag is mechanically broken by the transverse bag breaking device and the longitudinal bag breaking device to enable the material to be separated from the packaging bag. Subsequently, the packaging bag is patted by the shaking mechanism to prevent the material from hanging on the bag and forming a safety hazard. The positioning clamping mechanism cooperates with the bag taking mechanism to realize the transfer of the packaging bag after bag breaking and material discharging, and has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a front view of the solid ammonium nitrate crushing and bag-opening device of the present invention;
[0022] Figure 2 It is a front view of the solid ammonium nitrate crushing and bag-opening device of the present invention in another working state;
[0023] Figure 3 It is a side cross-sectional view of the bag pressing and crushing mechanism in the solid ammonium nitrate crushing and bag unpacking device of the present invention;
[0024] Figure 4 It is a side cross-sectional view of the bag pressing and crushing mechanism in the solid ammonium nitrate crushing and bag unpacking device of the present invention;
[0025] Figure 5 It is a front view of the transverse bag breaking mechanism in the solid ammonium nitrate bag breaking and unpacking device of the present invention;
[0026] Figure 6 It is a front view of the material shaking mechanism in the solid ammonium nitrate crushing and bag opening device of the present invention;
[0027] Figure 7 It is a front view of the positioning clamping mechanism in the solid ammonium nitrate crushing and bag-unpacking device of the present invention;
[0028] Figure 8 It is a front view of the reciprocating conveying mechanism in the solid ammonium nitrate crushing and bag-unpacking device of the present invention;
[0029] Fig. 9 It is a front view of another embodiment of the solid ammonium nitrate crushing and bag opening device of the present invention.
[0030] In the figure: 1-bale pressing and crushing mechanism, 2-lateral bag breaking mechanism, 3-mounting fixed platform, 4-reciprocating conveying mechanism, 5-longitudinal bag breaking mechanism, 6-positioning and clamping mechanism, 7-shaking material mechanism, 8-bag taking mechanism, 9-driving belt, 10-buffer conveying mechanism, 101-conveying trolley body, 102-belt conveyor assembly, 11-bale pressing and crushing mechanism bracket, 12-conveying roller, 13-pressing drive cylinder, 14-crushing drive cylinder, 15-bulk material silo, 21- Guide rail, 22-slider, 23-cutting drive cylinder, 24-folding drive cylinder, 25-horizontal blade, 41-conveying trolley body, 42-guide wheel, 43-transport platform, 51-rotating cylinder, 52-longitudinal blade, 61-positioning clamping cylinder, 62-thimble, 63-positioning bracket, 631-positioning hole, 71-flapping frame, 72-fixed shaft, 73-connecting plate, 74-flapping drive cylinder, 81-linear module, 82-telescopic drive cylinder, 83-clamping claw. DETAILED DESCRIPTION
[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] like Figure 1 As shown, combined Figure 2-8 The solid ammonium nitrate crushing and bag unpacking device of the present invention comprises a bag pressing and crushing mechanism 1, a transverse bag breaking mechanism 2, a mounting and fixing platform 3, a reciprocating conveying mechanism 4, a longitudinal bag breaking mechanism 5, a positioning and clamping mechanism 6, a material shaking mechanism 7, a bag taking mechanism 8, a transmission belt 9, a buffer conveying mechanism 10, and a bulk material silo 15. The bag pressing and crushing mechanism 1, the buffer conveying mechanism 10 and the mounting and fixing platform 3 are arranged side by side in sequence. The bag pressing and crushing mechanism 1 is located at one end of the buffer conveying mechanism 10 along the length direction, and the mounting and fixing platform 3 is located at the other end of the buffer conveying mechanism 10 along the length direction. The mounting and fixing platform 3 slides on the A reciprocating conveying mechanism 4 is installed, a transverse bag breaking mechanism 2 is fixedly installed on one end of the buffer conveying mechanism 10 close to the mounting platform 3, a positioning clamping mechanism 6, a material shaking mechanism 7 and a bag taking mechanism 8 are fixedly installed on one end of the mounting platform 3 away from the bag pressing and crushing mechanism 1, a longitudinal bag breaking mechanism 5 is fixedly installed on the end of the reciprocating conveying mechanism 4 away from the transverse bag breaking mechanism 2, a transmission belt 9 is fixedly installed on the mounting platform 3, and the transmission belt 9 drives the reciprocating conveying mechanism 4 to move, and a bulk material silo 15 is fixedly installed below the mounting platform 3 for receiving ammonium nitrate solids dropped from above.
[0033] The packing and crushing mechanism 1 is used to compact the bagged ammonium nitrate to be processed, and then crush the fixed bagged ammonium nitrate. The packing and crushing mechanism 1 includes a packing and crushing mechanism bracket 11, a conveying roller 12, a compacting drive cylinder 13 and a crushing drive cylinder 14. The packing and crushing mechanism bracket 11 is a rectangular frame structure, and the conveying roller 12 is horizontally fixedly installed in the middle of the packing and crushing mechanism bracket 11. The compacting drive cylinder 13 and the crushing drive cylinder 14 are both fixedly installed on the top of the packing and crushing mechanism bracket 11. The output shafts of the compacting drive cylinder 13 and the crushing drive cylinder 14 are directly opposite to the conveying roller 12. As a specific embodiment, the compacting drive cylinder 13 is located in the middle position of the top of the packing and crushing mechanism bracket 11, and the crushing drive cylinders 14 are arranged in an array around the compacting drive cylinder 13, with the number of not less than 2. As a preferred embodiment, a pressure plate structure is fixedly installed on the output shaft of the compacting drive cylinder 13, and the plane where the pressure plate is located is parallel to the plane where the conveying roller 12 is located. A crushing structure, such as a thimble structure or a briquetting structure, is installed on the output shaft of the crushing drive cylinder 14.
[0034] The conveying direction of the conveying roller 12 is the same as the length direction of the installation fixed platform 3. The end of the conveying direction of the conveying roller 12 is adjacent to the end of the installation fixed platform 3. A transverse bag breaking mechanism 2 is fixedly installed on the bale pressing and crushing mechanism bracket 11 below the end of the conveying roller 12. The transverse bag breaking mechanism 2 is located between the bale pressing and crushing mechanism bracket 11 and the installation fixed platform 3.
[0035] The transverse bag breaking mechanism 2 is used to open the bottom of the ammonium nitrate packaging bag passing over it. When the buffer conveying mechanism 10 is not used, the transverse bag breaking mechanism 2 is fixedly installed on the side of the bag pressing and crushing mechanism 1 close to the installation fixed platform 3, or fixedly installed on the side of the installation fixed platform 3 close to the bag pressing and crushing mechanism 1. When the buffer conveying mechanism 10 is used, the transverse bag breaking mechanism 2 is fixedly installed on the side of the buffer conveying mechanism 10 close to the installation fixed platform 3, or fixedly installed on the side of the installation fixed platform 3 close to the buffer conveying mechanism 10. The transverse bag breaking mechanism 2 includes a guide rail 21, a slider 22, a cutting drive cylinder 23, a folding drive cylinder 24 and a transverse blade 25. The guide rail 21 is fixedly installed on one end of the bag pressing and crushing mechanism bracket 11 close to the installation fixed platform 3. The guide rail 21 is parallel to the plane where the conveying roller 12 is located. As a specific embodiment, the length direction of the guide rail 21 is parallel to the conveying direction of the conveying roller 12. The slider 22 is vertically slidably installed on the guide rail 21, the cutting drive cylinder 23 is fixedly installed on one side of the guide rail 21, and the output shaft of the cutting drive cylinder 23 is parallel to the guide rail 21, and its output shaft is fixedly connected to the slider 22, the end of the transverse blade 25 is hinged to the surface of the slider 22, the cylinder body of the folding drive cylinder 24 is hinged to the slider 22, and the end of the output shaft of the folding drive cylinder 24 is hinged to the blade of the transverse blade 25. In the above scheme, the transverse blade 25 is folded and lodged relative to the slider 22 as the output shaft of the drive cylinder 24 is extended and retracted. When the transverse blade 25 is lodged, the highest point of the transverse bag breaking mechanism 2 does not exceed the horizontal plane where the upper surface of the conveying roller 12 is located. When the transverse blade 25 is erected, its blade passes through the horizontal plane where the upper surface of the conveying roller 12 is located. As a further specific implementation method, the output shafts of the transverse blade 25 and the folding drive cylinder 24 are all in the same plane, and the plane is parallel to the guide rail 21.
[0036] The transmission belt 9 is used to drive the reciprocating conveying mechanism 4 to perform reciprocating motion on the mounting fixed platform 3. The transmission belt 9 includes a driving unit, a belt roller and a belt. The belt is horizontally arranged in the middle of the mounting fixed platform 3. Both ends of the belt are supported by the belt rollers. The driving motor is connected to one of the belt rollers. The movement direction of the belt is the same as the length direction of the mounting fixed platform 3.
[0037] The reciprocating conveying mechanism 4 is used to convey the bagged ammonium nitrate on the pressing and crushing mechanism 1 to the other end of the fixed installation platform 3, and perform corresponding material shaking and bag taking processes. At the same time, the reciprocating conveying mechanism 4 is also provided with a corresponding longitudinal bag breaking mechanism 5 for longitudinally cutting and breaking the packaging bags.
[0038] The reciprocating conveying mechanism 4 includes a conveying trolley body 41, guide wheels 42, and a transport platform 43. There are several guide wheels 42, which are installed in an array on the conveying trolley body 41. The guide wheels 42 cooperate with the mounting fixed platform 3 to realize the sliding of the conveying trolley body 41 on the mounting fixed platform 3. The transport platform 43 is fixedly installed on the conveying trolley body. The conveying trolley body 41 is fixedly connected to the belt surface of the transmission belt 9. When the belt moves, the conveying trolley body 41 moves accordingly, thereby driving the transport platform 43 to move.
[0039] When the transport mechanism 4 moves to one end of the fixed installation platform 3 close to the bale pressing and crushing mechanism bracket 11, the conveying roller 12 transports the crushed packaging bags to the surface of the transport platform 43. During the transportation process, the lower surface of the packaging bags is subjected to several horizontal bag breaking treatments by controlling the operation of the horizontal bag breaking mechanism 2. The packaging bags that have been horizontally broken are completely transported to the surface of the transport platform 43 and are transported to the end of the fixed installation platform 3 away from the bale pressing and crushing mechanism bracket 11 for the next step of processing.
[0040] In a specific embodiment, the surface of the transport platform 43 is a roller structure or a belt structure, so that it can cooperate with the conveying roller 12 to achieve smooth transportation of bagged ammonium nitrate. The conveying direction of the roller structure or belt structure on the surface of the transport platform 43 is the same as the length direction of the fixed installation platform.
[0041] In a specific embodiment, a longitudinal bag breaking mechanism 5 is provided at one end of the transport platform 43 away from the transverse bag breaking mechanism 2. When the transport platform 43 moves to the positioning and clamping mechanism 6, the positioning and clamping mechanism 6 positions and clamps the packaging bag. At this time, the transport platform 43 returns to the bag pressing and crushing mechanism 1, and the bagged ammonium nitrate is pulled down from the transport platform 43. During the falling process, the longitudinal bag breaking mechanism 5 cuts and breaks the lower surface of the packaging bag to achieve the purpose of longitudinal bag breaking.
[0042] The longitudinal bag breaking mechanism 5 includes a rotating cylinder 51 and a longitudinal blade 52. The rotating cylinder 51 is fixedly mounted on an end of the transport platform 43 away from the transverse bag breaking mechanism 2. The output shaft of the rotating cylinder 51 is parallel to the upper surface of the transport platform 43 and perpendicular to the length direction of the fixed installation platform 3. The longitudinal blade 52 is fixedly mounted on the output shaft of the rotating cylinder 51, and the plane where the longitudinal blade 52 is located is perpendicular to the output shaft of the rotating cylinder 51. The rotating cylinder 51 drives the longitudinal blade 52 to rotate, thereby changing the distance between the end of the longitudinal blade 52 and the surface of the packaging bag, thereby achieving the effect of changing the longitudinal cutting and breaking of the bag.
[0043] The positioning and clamping mechanism 6 includes a positioning and clamping cylinder 61, an ejector pin 62, and a positioning bracket 63. Preferably, a support bracket is provided at one end of the mounting and fixing platform 3 away from the packing and crushing mechanism 1, and the positioning and clamping cylinder 61 is fixedly installed on the support bracket. The ejector pin is fixedly installed on the output shaft of the positioning and clamping cylinder 61. The positioning bracket 63 is fixedly installed on the mounting and fixing platform 3 below the positioning and clamping cylinder 61. The positioning bracket 63 is also provided with a corresponding positioning hole 631. The positioning and clamping cylinder 61 drives the ejector pin 62 to reciprocate in the vertical direction. , so that the ejector pin 62 is selectively embedded in the positioning hole 631 of the positioning bracket 63, and the transportation platform 43 will selectively enter between the positioning clamping cylinder 61 and the positioning bracket 63 during the movement, so that the ammonium nitrate packaging bag also enters between the two. When reaching the outside, the positioning clamping cylinder 61 drives the ejector pin 62 to fall and clamp the edge of the packaging bag in the positioning hole 631, thereby achieving clamping and positioning of the edge of the packaging bag. At this time, the return movement of the transportation platform 43 is cooperated to separate the packaging bag from the transportation platform 43.
[0044] The shaking mechanism 7 is used to cooperate with the positioning and clamping mechanism 6 to shake the packaging bag after the bag is broken to prevent the material from hanging in the bag. The shaking mechanism 7 includes a flapping frame 71, a fixed shaft 72, a connecting plate 73, and a flapping drive cylinder 74. One side of the flapping frame 71 is fixedly connected to the fixed shaft 72, and the fixed shaft 72 is rotatably connected to the mounting fixed platform 3. The connecting plate 73 is vertically fixedly installed at both ends of the fixed shaft 72. The cylinder body of the flapping drive cylinder 74 is hinged to the mounting fixed platform 3, and the output shaft of the flapping drive cylinder 74 is connected to the connecting plate 7 The end of the flapping frame 71 away from the fixed shaft 72 is hingedly connected. Preferably, the flapping frame 71 is located at the outer ring of the positioning bracket 63, and when the transportation platform 43 moves to the position of the positioning clamping mechanism 6, the flapping frame 71 is located below the transportation platform 43. When the packaging bag is separated from the transportation platform 43, the packaging bag falls on the flapping frame 71, and the end of the flapping frame connecting plate 73 is driven to reciprocate by the flapping drive cylinder 74, thereby realizing the rotation of the fixed shaft 72, further realizing the flapping action of the flapping frame, and flapping and separating the materials on the packaging bag.
[0045] The bag taking mechanism 8 includes a linear module 81, a telescopic drive cylinder 82 and a clamping claw 83. The linear module 81 is fixedly mounted on the mounting fixed platform 3, preferably, also mounted on the support frame, and the length direction of the linear module 81 is the same as the length direction of the mounting fixed platform 3. The cylinder body of the telescopic drive cylinder 82 is fixedly mounted on the slider of the linear module 81, and the clamping claw 83 is fixedly mounted on the output shaft of the telescopic drive cylinder 82. The telescopic drive cylinder 82 works on the linear module 81 to achieve approaching and moving away from the mounting fixed platform 3. The telescopic drive cylinder 82 can drive the clamping claw 83 to move between the linear module 81 and the output shaft of the telescopic drive cylinder 82. The output shaft moves in the direction of movement. Preferably, the output shaft of the telescopic drive cylinder 82 is arranged vertically downward. When the telescopic drive cylinder 82 is close to the mounting and fixing platform 3, the telescopic drive cylinder 82 can drive the clamping claw 83 to the vicinity of the positioning bracket 63, so as to clamp the edge of the packaging bag. When the shaking of the material is completed, the positioning clamping cylinder 61 drives the ejector pin 62 to leave the positioning bracket 63. At this time, the movement of the clamping claw 83 can separate the packaging bag from the mounting and fixing platform 3. The telescopic drive cylinder 82 can also continue to make reciprocating motion to shake the packaging bag, thereby further ensuring that there is no hanging material in the packaging bag.
[0046] The buffer conveying mechanism 10 includes a conveying trolley body 101 and a belt conveyor assembly 102. The buffer conveying mechanism is used to transport bagged ammonium nitrate from the bale pressing and crushing mechanism 1, and serves the purpose of connecting the bale pressing and crushing mechanism 1 with the installation fixed platform 3. The belt conveyor assembly 102 is fixedly installed on the conveying trolley body 101.
[0047] The bulk material silo 15 is used to store the crushed ammonium nitrate. The bulk material silo 15 is a silo body with an open upper end, which is fixedly installed below the mounting platform 3.
[0048] Workflow:
[0049] The packaging bag to be processed is placed on the conveyor roller 12, the compacting drive cylinder 13 compacts the packaging bag, and the crushing drive cylinder 14 crushes the ammonium nitrate in the packaging bag. After crushing, the compacting drive cylinder 13 releases the packaging bag, and the transport platform 43 moves to the end of the conveyor roller 12. The conveyor roller 12 and the transport platform 43 cooperate to work and transport the crushed bagged ammonium nitrate to the transport platform 43. At this time, the cutting drive cylinder 23 and the folding drive cylinder 24 work synchronously, and the transverse blade 25 performs multiple transverse cutting processes on the bottom of the packaging bag until the packaging bag is completely transported to the transport platform 43. The transmission belt 9 works and drives the transport platform 43 to be transported to the end of the installation fixed platform 3 away from the bag pressing and crushing mechanism 1. After transportation is completed, the positioning clamping cylinder 61 works to drive the ejector pin 62 to move downward and nail the edge of the packaging bag into the positioning hole 631. The rotating cylinder 51 works to rotate the longitudinal blade 52 to The surface of the packaging bag, at this time the transmission belt 9 and the transportation platform 43 work synchronously, so that the transportation platform 43 returns to the position of the bag pressing and crushing mechanism bracket 11, at this time the packaging bag is separated from the transportation platform 43 and is gradually cut open at the bottom by the longitudinal blade 52, so as to realize longitudinal bag opening, and after complete separation, the bottom of the packaging bag is completely opened, and the material falls with gravity, and the slapping drive cylinder 74 drives the cylinder slapping frame 71 to shake, thereby slapping the packaging bag until there is almost no residual material in the packaging bag, and stops slapping the drive cylinder 74, and the linear module 81 drives the telescopic drive cylinder 82 to move to the attachment of the installation fixed platform 3, and the telescopic drive cylinder 82 drives the clamping claw 83 to move to the vicinity of the positioning bracket 63 to clamp the edge of the packaging bag, and the telescopic drive cylinder 82 drives the clamping claw 83 to make a reciprocating motion in the vertical direction to further shake the packaging bag, and at the same time the linear module 81 is away from the installation fixed platform 3, so as to transport the empty bag to other positions.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A solid ammonium nitrate crushing and bag opening device, characterized in that: The invention comprises a bag pressing and crushing mechanism (1), a transverse bag breaking mechanism (2), a mounting fixed platform (3), a reciprocating conveying mechanism (4), a longitudinal bag breaking mechanism (5), a positioning clamping mechanism (6), a material shaking mechanism (7) and a bag taking mechanism (8), wherein the bag pressing and crushing mechanism (1) is installed in parallel at one end of the mounting fixed platform (3) and is used for pressing and crushing the bagged ammonium nitrate to be processed, and the transverse bag breaking mechanism (2) is installed at one end of the mounting fixed platform (3), and a bag taking mechanism (8) is installed on the top of the mounting fixed platform (3) in a sliding manner. A reciprocating conveying mechanism (4), wherein a longitudinal bag breaking mechanism (5) is installed at one end of the reciprocating conveying mechanism (4) away from the transverse bag breaking mechanism (2), and a positioning clamping mechanism (6), a material shaking mechanism (7) and a bag taking mechanism (8) are installed at one end of the mounting fixed platform (3) away from the bag pressing and crushing mechanism (1), wherein the positioning clamping mechanism (6) is used to clamp and fix the packaging bag of the bagged ammonium nitrate transported to the end of the mounting fixed platform (3), the material shaking mechanism (7) is used to shake the packaging bag to discharge the material, and the bag taking mechanism (8) is used to clamp and transfer the discharged packaging bag; The bale pressing and crushing mechanism (1) comprises a bale pressing and crushing mechanism support (11), a conveying roller (12), a compacting drive cylinder (13) and a crushing drive cylinder (14); the conveying roller (12) is horizontally fixedly installed in the middle of the bale pressing and crushing mechanism support (11); the top of the bale pressing and crushing mechanism support (11) is fixedly installed with a compacting drive cylinder (13) and a crushing drive cylinder (14) in parallel; the output shaft of the compacting drive cylinder (13) and the output shaft of the crushing drive cylinder (14) are both arranged directly opposite to the conveying roller (12); and a transverse bag breaking mechanism (2) is fixedly installed at the end of the conveying roller (12) in the transport direction; The crushing drive cylinders (14) are arranged in an array around the compacting drive cylinder (13), and the number of the crushing drive cylinders (14) is not less than two, and a compacting block is installed on the output shaft of the crushing drive cylinder (14); The transverse bag breaking mechanism (2) comprises a guide rail (21), a slider (22), a cutting drive cylinder (23), a folding drive cylinder (24) and a transverse blade (25); the guide rail (21) is horizontally fixedly mounted on the end of the bag pressing and crushing mechanism (1) close to the mounting fixed platform (3); the slider (22) is slidably mounted on the guide rail (21); the cutting drive cylinder (23) is fixedly mounted on the side of the guide rail (21) and the output shaft of the cutting drive cylinder (23) is parallel to the guide rail (21); the output shaft of the cutting drive cylinder (23) is fixedly connected to the slider (22); the end of the transverse blade (25) is hingedly connected to the slider (22); the cylinder body of the folding drive cylinder (24) is hingedly connected to the slider (22); and the output shaft of the folding drive cylinder (24) is hingedly connected to the blade body of the transverse blade (25); It also includes a transmission belt (9), which is arranged on the mounting fixed platform (3), and the transmission direction of the transmission belt (9) is parallel to the connection direction of the bale pressing and crushing mechanism (1) and the mounting fixed platform (3). The reciprocating conveying mechanism (4) includes a conveying trolley body (41), guide wheels (42) and a transport platform (43). A plurality of guide wheels (42) are rotatably mounted on the conveying trolley body (41). The conveying trolley body (41) is fixedly connected to the transmission belt (9), and the guide wheels (42) roll along the mounting fixed platform (3). The transport platform (43) is fixedly mounted on a side of the conveying trolley body (41) away from the mounting fixed platform (3), and the transport direction of the transport platform (43) is the same as the movement direction of the reciprocating conveying mechanism (4); The material shaking mechanism (7) comprises a flapping frame (71), a fixed shaft (72), a connecting plate (73) and a flapping drive cylinder (74); one end of the flapping frame (71) is fixedly connected to the fixed shaft (72); the fixed shaft (72) is rotatably mounted on the mounting fixed platform (3); the end of the fixed shaft (72) is vertically fixedly connected to the connecting plate (73); the cylinder body of the flapping drive cylinder (74) is hingedly connected to the mounting fixed platform (3); the output shaft of the flapping drive cylinder (74) is hingedly connected to the connecting plate (73); the output shaft of the flapping drive cylinder (74) and the fixed shaft (72) are perpendicular to each other, and the reciprocating conveying mechanism (4) selectively passes over the flapping frame (71) during the movement.
2. The solid ammonium nitrate crushing and bag opening device according to claim 1, characterized in that: The blade body of the transverse blade (25), the output shaft of the folding drive cylinder (24) and the guide rail (21) are all in the same plane, and the plane is perpendicular to the horizontal plane.
3. The solid ammonium nitrate crushing and bag opening device according to claim 1, characterized in that: The transport platform (43) is a roller structure or a belt structure, and a longitudinal bag breaking mechanism (5) is fixedly mounted on one end of the transport platform (43) away from the transverse bag breaking mechanism (2).
4. The solid ammonium nitrate crushing and bag opening device according to claim 1, characterized in that: The longitudinal bag breaking mechanism (5) comprises a rotating cylinder (51) and a longitudinal blade (52); the rotating cylinder (51) is fixedly mounted on an end of the reciprocating conveying mechanism (4) away from the transverse bag breaking mechanism (2); the end of the longitudinal blade (52) is fixedly connected to the output shaft of the rotating cylinder (51); the output shaft of the rotating cylinder (51) is perpendicular to the movement direction of the reciprocating conveying mechanism (4) and parallel to the upper surface of the mounting fixed platform (3); and the plane where the longitudinal blade (52) is located is perpendicular to the output shaft of the rotating cylinder (51).
5. The solid ammonium nitrate crushing and bag opening device according to claim 1, characterized in that: The positioning clamping mechanism (6) comprises a positioning clamping cylinder (61), an ejector pin (62) and a positioning bracket (63). The positioning bracket (63) is fixedly mounted on an end of the mounting and fixing platform (3) away from the bag pressing and crushing mechanism (1). A positioning hole (631) is provided on the positioning bracket (63). The positioning clamping cylinder (61) is fixedly mounted on the mounting and fixing platform (3) and is located above the positioning bracket (63). An ejector pin (62) is installed at the end of the output shaft of the positioning clamping cylinder (61). The ejector pin (62) selectively embeds into the positioning hole (631) as the output shaft of the positioning clamping cylinder (61) moves, and selectively enters between the positioning clamping cylinder (61) and the positioning bracket (63) during the movement of the reciprocating conveying mechanism (4).
6. The solid ammonium nitrate crushing and bag opening device according to claim 1, characterized in that: The bag taking mechanism (8) comprises a linear module (81), a telescopic drive cylinder (82) and a clamping claw (83); the end of the linear module (81) is fixedly mounted on an end of the mounting fixed platform (3) away from the bag pressing and crushing mechanism (1); the telescopic drive cylinder (82) is fixedly mounted on a slider of the linear module (81); the clamping claw (83) is fixedly mounted on the output shaft of the telescopic drive cylinder (82); during the movement of the clamping claw (83), the clamping claw (83) selectively passes through the positioning clamping mechanism (6); the output shaft of the telescopic drive cylinder (82) and the length direction of the linear module (81) are perpendicular to each other.
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