Automated bulk parts picking and warehousing system and method

Through the automated bulk picking storage system, the sliding components and unboxing drive control base plate, combined with lifting, translation and flip mechanisms, the automatic picking of goods is achieved, solving the problem of low efficiency of traditional manual picking, improving picking efficiency and reducing costs.

CN112208999BActive Publication Date: 2025-08-29INFORE ROBOTICS&AUTOMATION CO LTD
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Patent Information

Application Number
CN202011249278.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-10
Publication Date
2025-08-29
Estimated Expiration
2040-11-10

AI Technical Summary

Technical Problem

Traditional manual picking is inefficient and costly, making it difficult to meet the warehousing delivery needs during peak periods.

Method used

An automated bulk picking storage system is adopted, including shelves, stackers, conveyor mechanisms and composite robots, and the unboxing mechanism is automatically picked through the unboxing mechanism, and the sliding components and unboxing drive control base plate block or open the accommodation channel, combining lifting, translation and flip mechanisms to achieve automatic picking and transfer of goods.

Benefits of technology

Fast and efficient cargo picking is achieved, solving the problem of inefficient manual picking after the whole cargo box is transported, improving the picking efficiency and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automated bulk picking warehousing system includes a shelf, a stacker, a conveying mechanism, and a composite robot. The shelf includes multiple storage locations, each for storing turnover boxes. The turnover box includes a first outer shell and a first partition frame, the first partition frame being connected to a first cavity. Multiple first accommodating channels are formed in the turnover box. The turnover box is provided with a first bottom plate, which is slidably connected to the turnover box. The stacker includes a bidirectional telescopic fork, a box opening mechanism, and a first temporary storage box. The bidirectional telescopic fork is used to move the turnover box in the storage location to the box opening mechanism and to move the turnover box back to the storage location. The box opening mechanism can drive the first bottom plate to open the first accommodating channel, allowing the goods in the first accommodating channel to fall into the first temporary storage box. The conveying mechanism is used to transfer the goods to the composite robot. The composite robot transports the transferred goods to the pickup area. The system can quickly pick specific goods. The present invention also relates to an automated bulk picking warehousing method.
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Description

Technical Field

[0001] The present invention relates to the technical field of warehousing systems, and in particular to an automated bulk parts picking warehousing system and method thereof. Background Art

[0002] With the rapid development of the e-commerce industry, a growing number of community-based micro-warehouses, located physically close to consumers, have emerged. These warehousing systems enable the rapid delivery and fulfillment of consumer goods. Currently, the biggest challenge hindering warehouse delivery and fulfillment is low picking efficiency, especially during peak hours. Traditional manual picking is inefficient, costly, and difficult. Summary of the Invention

[0003] In view of this, the present invention provides an automated bulk picking warehousing system that can quickly pick specific goods with high picking efficiency.

[0004] The stacker crane has a plurality of storage locations, each of which is used to store turnover boxes. The turnover boxes include a first outer shell and a first partition frame. The first outer shell has a first cavity extending vertically therethrough. The first partition frame is fixedly connected to the first cavity. A plurality of first accommodating channels for accommodating goods are formed between the first partition frame and the first outer shell. The bottom of the turnover box is provided with a first bottom plate for blocking the first accommodating channels, and the first bottom plate can be slidably connected to the turnover box. The stacker crane includes a bidirectional telescopic fork, an opening mechanism and a first temporary storage box. The opening mechanism is fixedly connected to the bidirectional telescopic fork. The bidirectional telescopic fork is used to move the turnover boxes in the storage location to the opening mechanism and to move the turnover boxes back to the storage location. The opening mechanism can drive the first bottom plate to open the first accommodating channel, so that the goods in the first accommodating channel fall into the first temporary storage box. The conveying mechanism is used to convey the goods picked by the stacker crane to the compound robot. The compound robot is used to convey the goods conveyed by the conveying mechanism to the pickup area.

[0005] In an embodiment of the present invention, the above-mentioned unpacking mechanism includes a support base and a plurality of sliding components and a plurality of unpacking drivers connected to the support base. The sliding components are arranged corresponding to the first bottom plate, and the sliding components are used to position the first bottom plate. The unpacking driver is linked to the sliding components, and the unpacking driver can drive the first bottom plate to slide to block or open the first accommodating channel through the sliding components.

[0006] In an embodiment of the present invention, the above-mentioned sliding assembly includes a slide plate and a driving gear. The slide plate is provided with a first positioning block and a second positioning block for positioning the first base plate. The first base plate can be positioned between the first positioning block and the second positioning block. A rack is provided on the side of the slide plate, and the rack is engaged with the driving gear. The driving gear is connected to the driving shaft of the unpacking drive.

[0007] In an embodiment of the present invention, the above-mentioned support seat includes a relative bearing surface and a bottom surface, the bearing surface is provided with a plurality of guide grooves, the slide can be slidably arranged in the guide grooves, the unpacking drive is fixed to the bottom surface, and the support seat is provided with a plurality of drive holes passing through the bearing surface and the bottom surface, and the drive shaft of the unpacking drive passes through the drive hole and is connected to the drive gear.

[0008] In an embodiment of the present invention, a plurality of blocks are fixedly connected to the above-mentioned supporting surface, and the plurality of blocks form a positioning area for positioning the turnover box. A picking notch is provided in the positioning area, and the picking notch passes through the supporting surface and the bottom surface. The picking notch is arranged corresponding to the first accommodating channel, and the first temporary storage box is arranged corresponding to the picking notch.

[0009] In an embodiment of the present invention, the above-mentioned stacker also includes a lifting mechanism, which includes a mounting frame, a movable seat and a lifting drive. The movable seat is slidably connected to the mounting frame, the bidirectional telescopic fork is fixedly connected to the movable seat, and the lifting drive is fixedly connected to the mounting frame. The lifting drive is used to drive the movable seat to move up and down along the height direction of the mounting frame.

[0010] In an embodiment of the present invention, the above-mentioned first temporary storage box is fixedly connected to the movable seat, and the first temporary storage box includes a second outer shell, a second partition frame and a plurality of second flipping drivers. The second outer shell has a second cavity that passes through from top to bottom, and the second partition frame is fixedly connected to the second cavity. A plurality of second accommodating channels for accommodating the goods are formed between the second partition frame and the second outer shell. The bottom of the second accommodating channel is provided with a second bottom plate for blocking the second accommodating channel. The second flipping driver is arranged corresponding to the second accommodating channel, and the second flipping driver is fixedly connected to the second outer shell. The second flipping driver can drive the second bottom plate to block or open the second accommodating channel.

[0011] In an embodiment of the present invention, the above-mentioned stacker also includes a translation mechanism, which includes a translation base, a horizontal guide rail and a translation driver. The horizontal guide rail is arranged on one side of the shelf, and the horizontal guide rail extends to the conveying mechanism. The translation base is slidably connected to the horizontal guide rail, and the end of the mounting frame is fixedly connected to the translation base. The translation driver is fixedly connected to the translation base, and the translation driver is used to drive the translation base to move in the horizontal direction.

[0012] In an embodiment of the present invention, the above-mentioned automated bulk picking and storage system also includes a cargo temporary storage mechanism, which is fixed above the conveying mechanism. The cargo temporary storage mechanism is arranged corresponding to the stacker. When the stacker moves through the translation mechanism and makes the second temporary storage box above the cargo temporary storage mechanism, the second flipping drive drives the second bottom plate to open the second accommodating channel, and the cargo in the second accommodating channel falls onto the cargo temporary storage mechanism.

[0013] In an embodiment of the present invention, the above-mentioned cargo temporary storage mechanism includes a second temporary storage box, which is used to accommodate the cargo dropped from the first temporary storage box, and the second temporary storage box includes a third shell, a third partition frame and a plurality of third flipping drivers, the third shell having a third cavity running through it from top to bottom, the third partition frame being fixedly connected to the third cavity, and a plurality of third accommodating channels for accommodating the cargo are formed between the third partition frame and the third shell, the bottom of the third accommodating channel is provided with a third bottom plate for blocking the third accommodating channel, the third flipping driver is arranged corresponding to the third accommodating channel, the third flipping driver is fixedly connected to the third shell, and the third flipping driver can drive the third bottom plate to block or open the third accommodating channel. When the third flipping driver drives the third bottom plate to open the third accommodating channel, the cargo in the third accommodating channel falls onto the conveying mechanism.

[0014] In an embodiment of the present invention, the above-mentioned automated bulk picking and storage system further includes a packaging mechanism, which is fixed above the conveying mechanism. The packaging mechanism is used to pack the goods, and the composite robot can transport the packaged goods to the pickup area.

[0015] In an embodiment of the present invention, the above-mentioned pickup area is provided with a plurality of stacked pickup cabinets, which have an entry port on the back side close to the conveying mechanism, and a pickup port and a cabinet door corresponding to the pickup port on the front side away from the conveying mechanism. One side of the cabinet door is hinged to the pickup cabinet, and the other side of the cabinet door is connected to the pickup cabinet through a locking structure. The composite robot can move the packaged goods from the entry port to the pickup cabinet.

[0016] In an embodiment of the present invention, the above-mentioned shelf also includes a replenishment position, the compound robot can transport the turnover box to be stored to the replenishment position, and the stacker can transport the turnover box from the replenishment position to the storage position.

[0017] The present invention also relates to an automated bulk picking and warehousing method, which utilizes the above-mentioned automated bulk picking and warehousing system and comprises:

[0018] The stacker receives a pickup signal and moves to the storage location corresponding to the shelf according to the pickup signal;

[0019] Controlling the bidirectional telescopic fork to carry the turnover box out of the storage location and positioning the turnover box on the box opening mechanism;

[0020] Controlling the box opening mechanism to open the first accommodating channel so that the goods in the first accommodating channel fall into the first temporary storage box;

[0021] Control the bidirectional telescopic fork to move the turnover box back to the storage location;

[0022] Controlling the stacker to move to the conveying mechanism and placing the goods on the conveying mechanism;

[0023] Controlling the conveying mechanism to convey the cargo to the composite robot;

[0024] The composite robot is controlled to carry the goods conveyed by the conveying mechanism to the pickup area.

[0025] In an embodiment of the present invention, the above-mentioned automated bulk parts picking and warehousing method further includes:

[0026] Controlling the stacker to sequentially grab a plurality of the goods at the plurality of storage locations, and placing the picked-up plurality of the goods in the plurality of second accommodating channels of the first temporary storage box respectively;

[0027] Controlling the stacker to move to above the second temporary storage box, controlling the second accommodating channels to open in sequence, so that the goods in the second accommodating channels fall into the plurality of third accommodating channels of the second temporary storage box;

[0028] The second temporary storage box is fixed above the conveying mechanism and controls the opening of the third accommodating channel so that the goods in the third accommodating channel fall onto the conveying mechanism.

[0029] In an embodiment of the present invention, the above-mentioned automated bulk parts picking and warehousing method further includes:

[0030] Controlling the packing mechanism to pack the goods on the conveying mechanism;

[0031] The composite robot is controlled to carry the packaged goods to the pickup area.

[0032] In an embodiment of the present invention, the above-mentioned automated bulk parts picking and warehousing method further includes:

[0033] Controlling the composite robot to move the turnover box to be stored to the replenishment position of the shelf;

[0034] Control the stacker to move the turnover box from the replenishment location to the storage location.

[0035] The automated bulk picking storage system of the present invention starts automatically picking goods when the turnover box is transported to the bidirectional telescopic fork, thereby achieving the purpose of quickly picking specific goods with high picking efficiency, and solving the problem of inefficient manual picking after the whole box is transported. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic top view of the structure of the automated bulk parts picking and storage system of the present invention.

[0037] Figure 2 It is a front view structural schematic diagram of the shelf of the present invention.

[0038] Figure 3 It is a schematic diagram of the three-dimensional structure of the stacker of the present invention.

[0039] Figure 4 and Figure 5 It is a schematic diagram of the three-dimensional structure of the stacker of the present invention from another perspective.

[0040] Figure 6 It is a front view structural diagram of the turnover box and the box opening mechanism of the present invention.

[0041] Figure 7 It is a rear structural schematic diagram of the turnover box and the box opening mechanism of the present invention.

[0042] Figure 8 It is a three-dimensional structural schematic diagram of the box opening mechanism of the present invention.

[0043] Figure 9 It is a partial cross-sectional structural diagram of the box opening mechanism and turnover box of the present invention.

[0044] Figure 10 It is a schematic diagram of the three-dimensional structure of the bidirectional telescopic fork of the present invention.

[0045] Figure 11 It is a partial structural schematic diagram of the transmission mechanism of the present invention.

[0046] Figure 12 It is a structural schematic diagram of the cargo temporary storage mechanism of the present invention.

[0047] Figure 13 It is a schematic diagram of the top structure of the composite robot of the present invention. DETAILED DESCRIPTION

[0048] The present application provides an automated bulk parts picking and warehousing system.

[0049] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0050] To facilitate understanding by those skilled in the art, the present application describes the specific implementation process of the technical solution provided by the present application through the following embodiments.

[0051] Figure 1 This is a schematic top view of the structure of the automated bulk picking and warehousing system of the present invention. Figure 2 This is a front view of the structure of the shelf of the present invention, as shown in FIG. Figure 1 and Figure 2 As shown, the automated bulk picking storage system includes a shelf 10, a stacker 20, a conveying mechanism 30 and a compound robot 40; the shelf 10 includes a plurality of storage locations 11, each storage location 11 is used to store a turnover box 13, the turnover box 13 is used to store goods, the turnover box 13 includes a first shell 131 and a first partition 132, the first shell 131 has a first cavity that passes through from top to bottom, the first partition 132 is fixedly connected to the first cavity, and a plurality of first accommodating channels 101 for accommodating goods are formed between the first partition 132 and the first shell 131, and the bottom of the turnover box 13 is provided with a first bottom plate 133 for blocking the first accommodating channel 101, and the first bottom plate 133 can slide It is dynamically connected to the turnover box 13; the stacker 20 includes a two-way telescopic fork 21, an opening mechanism 22 and a first temporary storage box 24. The opening mechanism 22 is fixedly connected to the two-way telescopic fork 21. The two-way telescopic fork 21 is used to move the turnover box 13 in the inventory position 11 to the opening mechanism 22 and to move the turnover box 13 back to the inventory position 11. The opening mechanism 22 can drive the first bottom plate 133 to open the first accommodating channel 101, so that the goods in the first accommodating channel 101 fall into the first temporary storage box 24; the conveying mechanism 30 is used to convey the goods picked by the stacker 20 to the compound robot 40; the compound robot 40 is used to transport the goods conveyed by the conveying mechanism 30 to the picking area 701.

[0052] When the stacker 20 receives the pick-up signal, the stacker 20 moves to the storage position 11 corresponding to the shelf 10 according to the pick-up signal; first, the bidirectional telescopic fork 21 transports the turnover box 13 from the storage position 11 and positions the turnover box 13 on the unpacking mechanism 22; the unpacking mechanism 22 is controlled to open the first accommodating channel 101, so that the goods in the first accommodating channel 101 fall into the first temporary storage box 24; then the bidirectional telescopic fork 21 transports the turnover box 13 back to the storage position 11; then the stacker 20 moves to the conveying mechanism 30 and places the goods on the conveying mechanism 30; the conveying mechanism 30 transports the goods to the compound robot 40; finally, the compound robot 40 transports the goods transported by the conveying mechanism 30 to the pick-up area 701.

[0053] Therefore, the automated bulk picking and warehousing system of the present invention starts automatically picking goods when it transports the turnover box 13 to the bidirectional telescopic fork 21, achieving the purpose of quickly picking specific goods with high picking efficiency, and solving the problem of inefficient manual picking after the entire box is transported.

[0054] Figure 3 2 is a schematic diagram of the three-dimensional structure of the stacker of the present invention. Figure 4 and Figure 5 This is a schematic diagram of the three-dimensional structure of the stacker of the present invention from another perspective. Figure 6 This is a front view structural diagram of the turnover box and the box opening mechanism of the present invention. Figure 7 This is a rear view diagram of the turnover box and the unpacking mechanism of the present invention. Figures 3 to 7 The unpacking mechanism 22 includes a support base 221 and multiple sliding components 222 and multiple unpacking drivers 223 connected to the support base 221. Each sliding component 222 is corresponding to each first bottom plate 133. Each sliding component 222 is used to position each first bottom plate 133. Each unpacking driver 223 is linked to each sliding component 222. The unpacking driver 223 can drive the first bottom plate 133 to slide and block or open the first accommodating channel 101 through the sliding component 222.

[0055] The stacker 20 of the present invention uses the box opening mechanism 22 to drive the first bottom plate 133 to slide and block or open the first receiving channel 101. When picking goods, a specific first receiving channel 101 is selected, and the box opening driver 223 pushes the first bottom plate 133 outward via the sliding assembly 222, gradually opening the first receiving channel 101. When the first bottom plate 133 completely moves away from a first receiving channel 101, the goods fall out of the first receiving channel 101, achieving the purpose of picking specific goods. This improves picking efficiency and solves the problem of inefficient manual picking after transporting the entire box. Moreover, the turnover box 13 has the advantages of simple structure, ingenious and flexible design, and low manufacturing cost.

[0056] Furthermore, the upper and lower ends of the first shell 131 of the turnover box 13 are open, and the lower end of the first shell 131 is blocked by each first bottom plate 133. The goods can be placed in the first accommodating channel 101 from the upper end of the first shell 131, and each first bottom plate 133 is used to carry the goods.

[0057] Further, if Figure 4 、 Figure 5 and Figure 6 As shown, the bottom of the turnover box 13 is provided with a first chute 102 and a second chute 103. The first chute 102 and the second chute 103 are arranged opposite each other. One side of the first bottom plate 133 is slidably mounted in the first chute 102, and the other side of the first bottom plate 133 is slidably mounted in the second chute 103. In this embodiment, the bottom of the turnover box 13 is provided with multiple first bottom plates 133 and multiple sets of first chute 102 and second chute 103 for sliding of each first bottom plate 133.

[0058] Furthermore, the first chute 102 and the second chute 103 are arranged along the width of the turnover box 13, and the first bottom plate 133 can slide along the width of the turnover box 13 to block or open multiple first accommodating channels 101. Preferably, the first bottom plate 133 can block or open three first accommodating channels 101. In this embodiment, the multiple first accommodating channels 101 are arranged in a matrix, and there are three first accommodating channels 101 along the width of the turnover box 13, and the three first accommodating channels 101 are arranged in sequence on the left and right. Pulling the first bottom plate 133 to the left first opens the first accommodating channel 101 on the right, and continuing to pull the first bottom plate 133 opens the two first accommodating channels 101 on the left. Pulling the first bottom plate 133 to the right first opens the first accommodating channel 101 on the left, and continuing to pull the first bottom plate 133 opens the two first accommodating channels 101 on the right. In other words, the first bottom plate 133 can be pulled on both the left and right sides of the turnover box 13, thereby achieving the purpose of picking specific goods.

[0059] Furthermore, the length of the first bottom plate 133 is greater than or equal to the width of the turnover box 13 .

[0060] Furthermore, a plurality of slide rails 134 are fixedly connected to the bottom of the turnover box 13. Each slide rail 134 is spaced apart along the length or width of the turnover box 13. The inner side surfaces of two adjacent slide rails 134 are respectively provided with a first slide groove 102 and a second slide groove 103. Each slide rail 134 is located at the bottom of the turnover box 13. When the turnover box 13 is positioned on the support base 221, each slide rail 134 abuts against the support base 221. In this embodiment, the slide rails 134 are spaced apart along the length of the turnover box 13, and the length direction of each slide rail 134 is parallel to the width direction of the turnover box 13.

[0061] Furthermore, the first partition frame 132 includes multiple first main boards 1321 and multiple first partitions 1322. The first partitions 1322 are spaced apart from each other and perpendicularly connected to each other. The ends of each first main board 1321 are fixedly connected to the walls of the first cavity, and the ends of each first partition 1322 are fixedly connected to the walls of the first cavity. In this embodiment, the first partition frame 132 includes two first main boards 1321 and three first partitions 1322, forming twelve first accommodating channels 101 between the first partition frame 132 and the first housing 131.

[0062] In another preferred embodiment, the first partition frame 132 includes three first main boards 1321 and three first partitions 1322, so that sixteen first accommodating channels 101 are formed between the first partition frame 132 and the first housing 131. In this embodiment, the number of first main boards 1321 and first partitions 1322 can be freely selected according to actual needs and is not limited thereto.

[0063] Furthermore, the first housing 131 is rectangular and includes a first side panel 1311, a second side panel 1312, a third side panel 1313, and a fourth side panel 1314. The first side panel 1311 is parallel to and opposite to the second side panel 1312, and the third side panel 1313 is parallel to and opposite to the fourth side panel 1314. The first side panel 1311 and the second side panel 1312 are fixedly connected between the third side panel 1313 and the fourth side panel 1314. The first side panel 1311, the second side panel 1312, the third side panel 1313, and the fourth side panel 1314 surround and form a first cavity. One end of each first main panel 1321 is fixedly connected to the first side panel 1311, and the other end of each first main panel 1321 is fixedly connected to the second side panel 1312. One end of each first partition panel 1322 is fixedly connected to the third side panel 1313, and the other end of each first partition panel 1322 is fixedly connected to the fourth side panel 1314. In this embodiment, each first main board 1321 is located between the third side plate 1313 and the fourth side plate 1314, and each first main board 1321 is parallel to the third side plate 1313 and the fourth side plate 1314; each first partition plate 1322 is located between the first side plate 1311 and the second side plate 1312, and each first partition plate 1322 is parallel to the first side plate 1311 and the second side plate 1312.

[0064] Furthermore, the bottom of the first side panel 1311 and the second side panel 1312 are fixedly connected with a slide rail 134, and the bottom of each first partition panel 1322 is fixedly connected with a slide rail 134, and the spacing between two adjacent slide rails 134 is equal to the spacing between two adjacent first partition panels 1322, or the spacing between two adjacent slide rails 134 is equal to the spacing between the first side panel 1311, the second side panel 1312 and the adjacent first partition panels 1322.

[0065] Furthermore, Figure 8 It is a three-dimensional structural diagram of the unpacking mechanism of the present invention. Figure 9 This is a partial cross-sectional structural diagram of the box opening mechanism and turnover box of the present invention, please refer to Figures 6 to 9 Each sliding assembly 222 includes a slide plate 2221 and a driving gear 2222. The slide plate 2221 is provided with a first positioning block 2224 and a second positioning block 2225 for positioning the first base plate 133. The first base plate 133 can be positioned between the first positioning block 2224 and the second positioning block 2225. A rack 2223 is provided on the side of the slide plate 2221. The rack 2223 is engaged with the driving gear 2222. The driving gear 2222 is connected to the driving shaft of the unpacking driver 223. When the turnover box 13 is transported on the support base 221, the first bottom plate 133 is positioned between the first positioning block 2224 and the second positioning block 2225, with one end of the first bottom plate 133 in contact with or opposite to the first positioning block 2224, and the other end of the first bottom plate 133 in contact with or opposite to the second positioning block 2225. When the box opening driver 223 drives the slide plate 2221 to slide via the driving gear 2222, the slide plate 2221 pushes the first bottom plate 133 to slide via the first positioning block 2224 and the second positioning block 2225, thereby enabling the first bottom plate 133 to block or open the first accommodating channel 101. In this embodiment, the rack 2223 is fixedly connected to the side of the slide plate 2221 and is arranged along the length of the slide plate 2221.

[0066] Further, if Figure 8 and Figure 9 As shown, the support base 221 includes a supporting surface 2211 and a bottom surface 2212. The supporting surface 2211 is provided with a plurality of guide grooves 104. The slide plate 2221 is slidably disposed within the guide grooves 104. Each box opening driver 223 is fixed to the bottom surface 2212. The support base 221 is provided with a plurality of drive holes 106 that pass through the supporting surface 2211 and the bottom surface 2212. The drive shaft of the box opening driver 223 passes through the drive holes 106 and is connected to the drive gear 2222. In this embodiment, the supporting surface 2211 is used to support the turnover box 13. The supporting surface 2211 is parallel to the bottom surface 2212, and each guide groove 104 is formed by a depression in the supporting surface 2211.

[0067] Further, if Figure 8 and Figure 9As shown, a plurality of blocks 2213 are fixedly connected to the bearing surface 2211. The plurality of blocks 2213 form a positioning area for positioning the turnover box 13. A picking notch 107 is provided in the positioning area. The picking notch 107 passes through the bearing surface 2211 and the bottom surface 2212. The picking notch 107 is provided corresponding to each first accommodating channel 101. Each slide 2221 can slide above the picking notch 107. When the turnover box 13 is placed on the bearing surface 2211, each first bottom plate 133 abuts against each slide 2221, and each first bottom plate 133 is positioned between the first positioning block 2224 and the second positioning block 2225. In this embodiment, the area of ​​the picking notch 107 is slightly smaller than the area of ​​the bottom of the turnover box 13, so that any goods dropped from each first accommodating channel 101 can pass through the picking notch 107.

[0068] Further, if Figure 8 and Figure 9 As shown, four blocks 2213 are fixedly connected to the bearing surface 2211, corresponding to the four corners of the turnover box 13 respectively. When the end of the turnover box 13 is set in the positioning area, each block 2213 abuts against the first outer shell 131 of the turnover box 13, or is set relative to the first outer shell 131 of the turnover box 13, so as to achieve the purpose of positioning the position of the turnover box 13.

[0069] Furthermore, Figure 10 Schematic diagram of the three-dimensional structure of the bidirectional telescopic fork of the present invention, as shown in FIG. Figure 10 As shown, the bidirectional telescopic fork 21 includes a telescopic driver 211, a fork tine seat 212, an intermediate sliding fork 213, and a top sliding fork 214. The telescopic driver 211 is fixedly connected to the fork tine seat 212, the intermediate sliding fork 213 is slidably connected to the fork tine seat 212, and the top sliding fork 214 is slidably connected to the intermediate sliding fork 213. The telescopic driver 211 can drive the intermediate sliding fork 213 and the top sliding fork 214 to telescopically move to transport the turnover box 13 to the unpacking mechanism 22. For the structure and function of the bidirectional telescopic fork 21, please refer to the prior art and will not be repeated here.

[0070] Furthermore, the stacker 20 also includes a lifting mechanism 23, which includes a mounting frame 231, a movable seat 232 and a lifting driver 233. The movable seat 232 is slidably connected to the mounting frame 231, the bidirectional telescopic fork 21 is fixedly connected to the movable seat 232, and the lifting driver 233 is fixedly connected to the mounting frame 231. The lifting driver 233 is used to drive the movable seat 232 to move up and down along the height direction of the mounting frame 231.

[0071] like Figure 5As shown, the first temporary storage box 24 is fixedly connected to the movable seat 232, and the first temporary storage box 24 includes a second shell 241, a second partition frame (not shown) and a plurality of second flipping drivers (not shown). The second shell 241 has a second cavity that passes through from top to bottom, and the second partition frame is fixedly connected in the second cavity. A plurality of second accommodating channels for accommodating goods are formed between the second partition frame and the second shell 241. The bottom of each second accommodating channel is provided with a second bottom plate for blocking the second accommodating channel. Each second flipping driver is arranged corresponding to each second accommodating channel, and each second flipping driver is fixedly connected to the second shell 241. The second flipping driver can drive the second bottom plate to block or open the second accommodating channel.

[0072] Furthermore, the second shell 241 is rectangular, and the second shell 241 includes a fifth side panel, a sixth side panel, a seventh side panel and an eighth side panel. The fifth side panel is parallel to and opposite to the sixth side panel, and the seventh side panel is parallel to and opposite to the eighth side panel. The fifth side panel and the sixth side panel are fixedly connected between the seventh side panel and the eighth side panel, and the fifth side panel, the sixth side panel, the seventh side panel and the eighth side panel surround to form a second cavity.

[0073] Furthermore, the second partition frame includes at least one second main board and at least one second partition, the second main board and the second partition are vertically cross-connected, the two ends of the second main board are respectively fixedly connected to the fifth side plate and the sixth side plate, and the two ends of the second partition are respectively fixedly connected to the seventh side plate and the eighth side plate.

[0074] Furthermore, the movable seat 232 includes a sliding block 2321 and a supporting plate 2322. The sliding block 2321 is connected to the mounting frame 231 via a guide slot and a guide rail. One end of the supporting plate 2322 is fixedly connected to the sliding block 2321. The supporting plate 2322 includes a fixed portion 2322a and a picking portion 2322b. The bidirectional telescopic fork 21 is fixedly connected to the fixed portion 2322a. The first temporary storage box 24 is fixedly connected to the picking portion 2322b. The first temporary storage box 24 is located below the turnover box 13. The picking portion 2322b has an opening for dropping goods out. The openings are corresponding to the second accommodating channels of the first temporary storage box 24. Goods in each second accommodating channel can drop out through the openings. In this embodiment, the fixed portion 2322a and the picking portion 2322b are staggered, with the picking portion 2322b located diagonally below the fixed portion 2322a.

[0075] Furthermore, the mounting frame 231 includes a column 2311, a driving wheel (not shown), a driven wheel (not shown), and a transmission belt 2312. The driving wheel is rotatably connected to the top of the column 2311, the driven wheel is rotatably connected to the bottom of the column 2311, the transmission belt 2312 is connected to the driving wheel and the driven wheel respectively, the sliding block 2321 is fixedly connected to the transmission belt 2312, and the lifting driver 233 is fixedly connected to the top of the column 2311. The driving shaft of the lifting driver 233 is connected to the driving wheel, and the lifting driver 233 drives the movable seat 232 to move up and down via the transmission belt 2312. In this embodiment, the lifting driver 233 is a motor, and the forward and reverse rotation of the motor is controlled to achieve the up and down movement of the movable seat 232.

[0076] Furthermore, the stacker 20 also includes a translation mechanism 25, which includes a translation base 251, a horizontal guide rail 252, and a translation driver 253. The horizontal guide rail 252 is disposed on one side of the shelf 10 and extends to the conveyor mechanism 30. The translation base 251 is slidably connected to the horizontal guide rail 252. The end of the mounting frame 231 is fixedly connected to the translation base 251. The translation driver 253 is fixedly connected to the translation base 251 and is used to drive the translation base 251 to move horizontally. The stacker 20 can move horizontally as a whole via the translation mechanism 25, for example, to one or more specific storage locations 11 on the shelf 10. After picking out the goods, the stacker 20 moves as a whole to the conveyor mechanism 30 and places the picked goods on the conveyor mechanism 30. In this embodiment, the translation driver 253 is a motor.

[0077] Furthermore, Figure 11 It is a partial structural diagram of the transmission mechanism of the present invention, as shown in FIG. Figure 1 and Figure 11 As shown, the conveying direction of the conveying mechanism 30 is perpendicular to the length direction of the horizontal guide rail 252. The conveying mechanism 30 includes a conveying frame 31, a conveyor belt 32 and a conveying driver (not shown in the figure). A first transmission shaft (not shown in the figure) and a second transmission shaft (not shown in the figure) are provided at both ends of the conveying frame 31. The first transmission shaft and the second transmission shaft are rotatably connected to the conveying frame 31. The conveyor belt 32 is connected to the first transmission shaft and the second transmission shaft respectively. The conveying driver is fixedly connected to the conveying frame 31. The conveying driver is connected to the first transmission shaft and the second transmission shaft through a belt. The conveying driver drives the first transmission shaft and the second transmission shaft to rotate to realize the conveying of goods.

[0078] Further, if Figure 11As shown, the conveying mechanism 30 also includes a first baffle 33, a second baffle 34 and a third baffle 35. The first baffle 33, the second baffle 34 and the third baffle 35 are arranged along the conveying direction. The first baffle 33 and the second baffle 34 are parallel and opposite to each other. The third baffle 35 is arranged between the first baffle 33 and the second baffle 34. A first conveying lane is formed between the first baffle 33 and the third baffle 35, and a second conveying lane is formed between the second baffle 34 and the third baffle 35. The first conveying lane and the second conveying lane can respectively convey the same or different goods.

[0079] Furthermore, Figure 12 It is a structural diagram of the cargo temporary storage mechanism of the present invention. Figure 1 、 Figure 11 and Figure 12 As shown, the automated bulk picking and warehousing system also includes a cargo temporary storage mechanism 50, which is fixed above the conveying mechanism 30. The cargo temporary storage mechanism 50 is arranged corresponding to the stacker 20, that is, each stacker 20 corresponds to a cargo temporary storage mechanism 50. When the stacker 20 moves through the translation mechanism 25 and makes the first temporary storage box 24 above the cargo temporary storage mechanism 50, the second flip driver drives the second bottom plate to open the second accommodating channel, and the cargo in the second accommodating channel falls onto the cargo temporary storage mechanism 50.

[0080] Further, if Figure 12 As shown, the cargo temporary storage mechanism 50 includes a second temporary storage box 51, which is used to accommodate cargo dropped from the first temporary storage box 24. The second temporary storage box 51 includes a third shell 511, a third partition 512 and a plurality of third flip drivers 513. The third shell 511 has a third cavity extending vertically therethrough. The third partition 512 is fixedly connected to the third cavity. A plurality of third accommodating channels 108 for accommodating cargo are formed between the third partition 512 and the third shell 511. Each third accommodating channel 108 is a plurality of third accommodating channels 108 for accommodating cargo. 08 is provided with a third bottom plate 514 at the bottom, which blocks the third accommodating channel 108. Each third flip actuator 513 is provided corresponding to each third accommodating channel 108 and is fixedly connected to the third housing 511. The third flip actuator 513 can drive the third bottom plate 514 to block or open the third accommodating channel 108. When the third flip actuator 513 drives the third bottom plate 514 to open the third accommodating channel 108, the goods in the third accommodating channel 108 fall onto the conveyor mechanism 30. In this embodiment, when the automated bulk picking warehousing system has a large number of shipments, the second temporary storage box 51 can temporarily store a variety of goods to reduce system pressure. Furthermore, by selectively opening the third accommodating channel 108, the goods can be delivered to the conveyor mechanism 30 in batches.

[0081] Furthermore, the cargo temporary storage mechanism 50 includes a support frame 52 slidably connected to the conveyor mechanism 30, and a second temporary storage box 51 is connected to the support frame 52. In this embodiment, the bottom of the support frame 52 is fixedly connected to the conveyor frame 31, and the second temporary storage box 51 is spaced apart from the upper and lower sides of the conveyor belt 32. When the third tilting actuator 513 drives the third bottom plate 514 to open the third accommodating channel 108, the cargo in the third accommodating channel 108 falls onto the conveyor belt 32.

[0082] Further, if Figure 12 As shown, the cargo temporary storage mechanism 50 also includes a transverse drive (not shown) and a counter-shift belt 54. The transverse drive is fixedly connected to the support frame 52. The support frame 52 is provided with a transverse shaft (not shown). One end of the counter-shift belt 54 is connected to the transverse shaft, and the other end of the counter-shift belt 54 is connected to the transverse drive. The second temporary storage box 51 is fixedly connected to the counter-shift belt 54. The transverse drive drives the second temporary storage box 51 to slide left and right on the support frame 52 through the counter-shift belt 54.

[0083] Furthermore, the third shell 511 is rectangular, and the third shell 511 includes a ninth side panel 5111, a tenth side panel 5112, an eleventh side panel 5113 and a twelfth side panel 5114. The ninth side panel 5111 is parallel to and opposite to the tenth side panel 5112, the eleventh side panel 5113 is parallel to and opposite to the twelfth side panel 5114, the ninth side panel 5111 and the tenth side panel 5112 are fixedly connected between the eleventh side panel 5113 and the twelfth side panel 5114, and the ninth side panel 5111, the tenth side panel 5112, the eleventh side panel 5113 and the twelfth side panel 5114 surround and form a third cavity.

[0084] Furthermore, the third partition frame 512 includes at least one third main board 5121 and at least one third partition board 5122. The third main board 5121 and the third partition board 5122 are perpendicularly connected to each other. The ends of the third main board 5121 are respectively fixedly connected to the ninth side panel 5111 and the tenth side panel 5112. The ends of the third partition board 5122 are respectively fixedly connected to the eleventh side panel 5113 and the twelfth side panel 5114. In this embodiment, the third partition frame 512 includes only one third main board 5121 and one third partition board 5122. Four third accommodating channels 108 are formed between the third partition frame 512 and the third housing 511, but this is not a limitation.

[0085] Furthermore, Figure 13 Schematic diagram of the top view of the composite robot of the present invention, as shown in FIG. Figure 13As shown, the automated bulk picking storage system further includes a packing mechanism 60, which is fixed above the conveying mechanism 30. The packing mechanism 60 is used to pack goods, and the compound robot 40 can transport the packed goods to the pickup area 701. The structures of the packing mechanism 60 and the compound robot 40 are described in detail in the prior art and will not be further described here.

[0086] Furthermore, the pickup area 701 is provided with a plurality of stacked pickup cabinets 70, each pickup cabinet 70 having an entry port on the back side close to the conveying mechanism 30, and each pickup cabinet 70 having a pickup port and a cabinet door corresponding to the pickup port on the front side away from the conveying mechanism 30. One side of the cabinet door is hinged to the pickup cabinet 70, and the other side of the cabinet door is connected to the pickup cabinet 70 through a locking structure. The composite robot 40 can move the packaged goods from the entry port to each pickup cabinet 70.

[0087] Furthermore, the pickup area 701 is also provided with a freezer 80, which is arranged on one side of the pickup cabinet 70 and is used to refrigerate goods.

[0088] Furthermore, the shelf 10 also includes a replenishment position 12 , the compound robot 40 can move the turnover boxes 13 to be stored to the replenishment position 12 , and the stacker 20 can move the turnover boxes 13 from the replenishment position 12 to the storage position 11 .

[0089] Furthermore, the automated bulk picking warehousing system also includes an incoming goods counter 90, where the goods to be stored are placed manually in the turnover boxes 13 and the turnover boxes 13 are moved to the incoming goods counter 90. At this time, the compound robot 40 moves the turnover boxes 13 to be stored to the replenishment position 12, and finally the stacker 20 moves the turnover boxes 13 from the replenishment position 12 to the inventory position 11.

[0090] Furthermore, the automated bulk picking warehousing system also includes a forklift 100 , which is used to transport large goods or cargo boxes. The forklift 100 can directly transport the goods or cargo boxes to the pickup area 701 .

[0091] The automated bulk picking storage system of the present invention includes a plurality of shelves 10, a plurality of stackers 20, and a plurality of cargo temporary storage mechanisms 50. The number of shelves 10, stackers 20, and cargo temporary storage mechanisms 50 can be freely selected according to actual needs.

[0092] The present invention also relates to an automated bulk picking and warehousing method, which utilizes the above-mentioned automated bulk picking and warehousing system and comprises:

[0093] The stacker 20 receives the pickup signal and moves to the corresponding stocking location 11 of the shelf 10 according to the pickup signal;

[0094] Control the bidirectional telescopic fork 21 to carry out the turnover box 13 from the inventory position 11 and position the turnover box 13 on the unpacking mechanism 22;

[0095] Control the box opening mechanism 22 to open the first accommodating channel 101, so that the goods in the first accommodating channel 101 fall into the first temporary storage box 24;

[0096] Control the bidirectional telescopic fork 21 to move the turnover box 13 back to the storage location 11;

[0097] Control the stacker 20 to move to the conveying mechanism 30 and place the goods on the conveying mechanism 30;

[0098] Controlling the conveying mechanism 30 to convey the goods to the composite robot 40;

[0099] The composite robot 40 is controlled to carry the goods conveyed by the conveying mechanism 30 to the pickup area 701 .

[0100] Specifically, the specific steps of picking goods in the automated bulk picking warehousing method of the present invention include:

[0101] Step 1: When the stacker 20 receives a pickup signal, it moves to the storage location 11 where the corresponding goods are stored through the translation mechanism 25.

[0102] In step 2, the lifting mechanism 23 drives the bidirectional telescopic fork 21 to rise or fall to a certain height until the bidirectional telescopic fork 21 corresponds to the turnover box 13.

[0103] Step three, the telescopic drive 211 drives the middle sliding fork 213 and the top sliding fork 214 toward the turnover box 13 until the unpacking mechanism 22 is inserted into the bottom of the turnover box 13, and then the telescopic drive 211 drives the unpacking mechanism 22 fork carrying the turnover box 13 to retract.

[0104] In step 4, the box opening mechanism 22 opens the first accommodating channel 101, causing the goods in the first accommodating channel 101 to fall into the first temporary storage box 24. That is, the box opening driver 223 pushes the first bottom plate 133 outward through the sliding assembly 222 to gradually open the first accommodating channel 101. When the first bottom plate 133 is completely moved away from one first accommodating channel 101, the goods fall out of the first accommodating channel 101.

[0105] In step five, the stacker 20 moves to the conveying mechanism 30 via the translation mechanism 25 , and the second flip driver drives the second bottom plate to flip and open the second accommodating channel, and the goods in the second accommodating channel fall from the opening to the conveying mechanism 30 .

[0106] The automated bulk picking and warehousing method of the present invention can automatically pick goods when the turnover box 13 is transported to the bidirectional telescopic fork 21, thereby achieving the purpose of quickly picking specific goods with high picking efficiency, and solving the problem of low efficiency of manual picking after the whole box is transported.

[0107] Furthermore, the automated bulk picking and warehousing method further includes:

[0108] The stacker 20 is controlled to sequentially grab multiple items from multiple stocking locations 11 and place the selected items in multiple second receiving channels of the first temporary storage box 24; that is, the stacker 20 can perform multiple picking tasks simultaneously, thereby improving picking efficiency;

[0109] Control the stacker 20 to move to the top of the second temporary storage box 51 and control the opening of each second accommodating channel in sequence, so that the goods in each second accommodating channel fall into the multiple third accommodating channels 108 of the second temporary storage box 51;

[0110] The second temporary storage box 51 is fixed above the conveying mechanism 30 , and controls the opening of each third accommodating channel 108 so that the goods in each third accommodating channel 108 fall onto the conveying mechanism 30 .

[0111] Furthermore, the automated bulk picking and warehousing method further includes:

[0112] Controlling the packaging mechanism 60 to package the goods on the conveying mechanism 30;

[0113] The composite robot 40 is controlled to carry the packaged goods to the pickup area 701 .

[0114] Furthermore, the automated bulk picking and warehousing method further includes:

[0115] Control the composite robot 40 to move the turnover box 13 to be stored to the replenishment position 12 of the shelf 10;

[0116] The stacker 20 is controlled to move the turnover box 13 from the replenishment position 12 to the storage position 11 .

[0117] The present application is not limited to the specific details in the above-mentioned embodiments. Within the scope of the technical concept of the present application, a variety of simple variations can be made to the technical solution of the present application, and these simple variations all fall within the scope of protection of the present application. The various specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless there is any contradiction. In order to avoid unnecessary repetition, the present application will not further describe various possible combinations.

Claims

1. An automated bulk picking and warehousing system, characterized in that: The invention comprises a shelf, a stacker, a conveying mechanism and a composite robot; the shelf comprises a plurality of storage spaces for storing turnover boxes, the turnover box comprises a first shell and a first partition frame, the first shell has a first cavity extending vertically therethrough, the first partition frame is fixedly connected to the first cavity, a plurality of first accommodating channels for accommodating goods are formed between the first partition frame and the first shell, the bottom of the turnover box is provided with a first bottom plate for blocking the first accommodating channels, the first bottom plate is slidably connected to the turnover box; the stacker comprises a two-way A telescopic fork, an opening mechanism and a first temporary storage box. The opening mechanism is fixedly connected to the bidirectional telescopic fork. The bidirectional telescopic fork is used to move the turnover box in the inventory position to the opening mechanism and to move the turnover box back to the inventory position. The opening mechanism can drive the first bottom plate to open the first accommodating channel, so that the goods in the first accommodating channel fall into the first temporary storage box; the conveying mechanism is used to convey the goods picked by the stacker to the compound robot; the compound robot is used to carry the goods conveyed by the conveying mechanism to the pickup area.

2. The automated bulk picking and warehousing system according to claim 1, wherein: The unpacking mechanism includes a support base and multiple sliding components and multiple unpacking drivers connected to the support base. The sliding components are arranged corresponding to the first base plate and are used to position the first base plate. The unpacking driver is linked to the sliding components and can drive the first base plate to slide and block or open the first accommodating channel through the sliding components.

3. The automated bulk picking and warehousing system according to claim 2, wherein: The sliding assembly includes a slide plate and a driving gear. The slide plate is provided with a first positioning block and a second positioning block for positioning the first base plate. The first base plate can be positioned between the first positioning block and the second positioning block. A rack is provided on the side of the slide plate. The rack is engaged with the driving gear, and the driving gear is connected to the driving shaft of the unpacking driver.

4. The automated bulk picking storage system according to claim 3, wherein: The support seat includes a relative bearing surface and a bottom surface, the bearing surface is provided with a plurality of guide grooves, the slide can be slidably arranged in the guide grooves, the unpacking driver is fixed to the bottom surface, and the support seat is provided with a plurality of drive holes passing through the bearing surface and the bottom surface, and the drive shaft of the unpacking driver passes through the drive hole and is connected to the drive gear.

5. The automated bulk picking storage system according to claim 4, characterized in that: A plurality of blocks are fixedly connected to the bearing surface, and the plurality of blocks form a positioning area for positioning the turnover box. A picking notch is provided in the positioning area, and the picking notch runs through the bearing surface and the bottom surface. The picking notch is arranged corresponding to the first accommodating channel, and the first temporary storage box is arranged corresponding to the picking notch.

6. The automated bulk picking storage system according to claim 5, characterized in that: The stacker also includes a lifting mechanism, which includes a mounting frame, a movable seat and a lifting drive. The movable seat is slidably connected to the mounting frame, the two-way telescopic fork is fixedly connected to the movable seat, and the lifting drive is fixedly connected to the mounting frame. The lifting drive is used to drive the movable seat to move up and down along the height direction of the mounting frame.

7. The automated bulk picking storage system according to claim 6, wherein: The first temporary storage box is fixedly connected to the movable seat. The first temporary storage box includes a second shell, a second partition frame and a plurality of second flipping drivers. The second shell is provided with a second cavity running through from top to bottom. The second partition frame is fixedly connected to the second cavity. A plurality of second accommodating channels for accommodating the goods are formed between the second partition frame and the second shell. The bottom of the second accommodating channel is provided with a second bottom plate for blocking the second accommodating channel. The second flipping driver is arranged corresponding to the second accommodating channel. The second flipping driver is fixedly connected to the second shell. The second flipping driver can drive the second bottom plate to block or open the second accommodating channel.

8. The automated bulk picking storage system according to claim 7, wherein: The stacker also includes a translation mechanism, which includes a translation base, a horizontal guide rail and a translation driver. The horizontal guide rail is arranged on one side of the shelf and extends to the conveying mechanism. The translation base is slidably connected to the horizontal guide rail. The end of the mounting frame is fixedly connected to the translation base. The translation driver is fixedly connected to the translation base. The translation driver is used to drive the translation base to move in the horizontal direction.

9. The automated bulk picking storage system according to claim 8, characterized in that: The automated bulk picking and storage system also includes a cargo temporary storage mechanism, which is fixed above the conveying mechanism and is arranged corresponding to the stacker. When the stacker moves through the translation mechanism and makes the first temporary storage box above the cargo temporary storage mechanism, the second flip driver drives the second bottom plate to open the second accommodating channel, and the cargo in the second accommodating channel falls onto the cargo temporary storage mechanism.

10. The automated bulk picking storage system according to claim 9, characterized in that: The cargo temporary storage mechanism includes a second temporary storage box, which is used to accommodate the cargo falling from the first temporary storage box. The second temporary storage box includes a third shell, a third partition frame and multiple third flipping drivers. The third shell has a third cavity running through it from top to bottom. The third partition frame is fixedly connected to the third cavity. Multiple third accommodating channels for accommodating the cargo are formed between the third partition frame and the third shell. The bottom of the third accommodating channel is provided with a third bottom plate for blocking the third accommodating channel. The third flipping driver is arranged corresponding to the third accommodating channel. The third flipping driver is fixedly connected to the third shell. The third flipping driver can drive the third bottom plate to block or open the third accommodating channel. When the third flipping driver drives the third bottom plate to open the third accommodating channel, the cargo in the third accommodating channel falls onto the conveying mechanism.

11. The automated bulk picking storage system according to claim 9, wherein: The automated bulk picking storage system also includes a packaging mechanism, which is fixed above the conveying mechanism. The packaging mechanism is used to pack the goods, and the composite robot can transport the packaged goods to the pickup area.

12. The automated bulk picking storage system according to claim 11, wherein: The picking area is provided with a plurality of stacked picking cabinets, each of which has an entry port on the back side close to the conveying mechanism, and a picking port and a cabinet door corresponding to the picking port on the front side away from the conveying mechanism. One side of the cabinet door is hinged to the picking cabinet, and the other side of the cabinet door is connected to the picking cabinet through a locking structure. The composite robot can move the packaged goods from the entry port to the picking cabinet.

13. The automated bulk picking storage system according to claim 1, wherein: The shelf also includes a replenishment position, the composite robot can transport the turnover box to be stored to the replenishment position, and the stacker can transport the turnover box from the replenishment position to the storage position.

14. An automated bulk picking and warehousing method, characterized in that: The method utilizes the automated bulk picking warehousing system according to any one of claims 1 to 13, and the method comprises: The stacker receives a pickup signal and moves to the storage location corresponding to the shelf according to the pickup signal; Controlling the bidirectional telescopic fork to carry the turnover box out of the storage location and positioning the turnover box on the box opening mechanism; Controlling the box opening mechanism to open the first accommodating channel so that the goods in the first accommodating channel fall into the first temporary storage box; Control the bidirectional telescopic fork to move the turnover box back to the storage location; Controlling the stacker to move to the conveying mechanism and placing the goods on the conveying mechanism; Controlling the conveying mechanism to convey the cargo to the composite robot; The composite robot is controlled to carry the goods conveyed by the conveying mechanism to the pickup area.

15. The automated bulk picking and warehousing method according to claim 14, wherein: The automated bulk picking warehousing method also includes: Controlling the stacker to sequentially grab a plurality of the goods at the plurality of storage locations, and placing the picked-up plurality of the goods in the plurality of second accommodating channels of the first temporary storage box respectively; Controlling the stacker to move to above the second temporary storage box, controlling the second accommodating channels to open in sequence, so that the goods in the second accommodating channels fall into the plurality of third accommodating channels of the second temporary storage box; The second temporary storage box is fixed above the conveying mechanism and controls the opening of the third accommodating channel so that the goods in the third accommodating channel fall onto the conveying mechanism.

16. The automated bulk picking and warehousing method according to claim 14, wherein: The automated bulk picking warehousing method also includes: Controlling the packing mechanism to pack the goods on the conveying mechanism; The composite robot is controlled to carry the packaged goods to the pickup area.

17. The automated bulk picking and warehousing method according to claim 14, wherein: The automated bulk picking warehousing method also includes: Controlling the composite robot to move the turnover box to be stored to the replenishment position of the shelf; Control the stacker to move the turnover box from the replenishment location to the storage location.

Citation Information

Patent Citations

  • Automatic bulk part sorting and warehousing system

    CN213621674U