A guide device for preventing belt from running off track
By designing a guide device for combining tension rollers and vertical guide rollers in belt transportation equipment, the problem of deviation caused by the belt due to the decrease in tension force and vibration is solved, the smooth operation of the equipment and the long life of the belt are achieved, and the belt is improved Production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202011231370.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-06
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-11-06
AI Technical Summary
During the steel rolling process, the tension force of the belt decreases due to stretching and aging, which causes the belt to deviate, affects the equipment operation and production efficiency, and easily causes safety hazards.
Design a guide device including a tensioning roller device and a vertical guide roller device. The tensioning roller device is fixed by a roller and a bearing. The vertical guide roller device is positioned by a bearing and a fixed distance sleeve. Combined with a detachable gasket, adjusting the gap to prevent the belt from being Offset and reduce wear by rolling friction.
Effectively prevent belt deviation, extend belt service life, improve equipment reliability and production efficiency, and reduce production costs.
Smart Images

Figure CN112239047B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metallurgical equipment and relates to a guide device for preventing a belt from deviating. Background Art
[0002] Today, with the increasing output of strip steel in the steel rolling field, users not only have higher and higher requirements for the mechanical properties of products, but also have put forward new requirements for the surface quality of products. Belt winding equipment and belt conveyor equipment are auxiliary equipment in the production of strip materials in steel rolling projects. Whether they can work normally will directly affect the operation of the entire system. The belt plays a key role in it. It is necessary to adjust the position of the roller to achieve the tensioning function. At the same time, to prevent the belt from running off, the roller is usually made into a special roller with an outer convexity. However, during use, the belt will deform, stretch and become loose, and the tension is insufficient, causing the belt to run off. Belt deviation often occurs during the operation of the equipment. There are many reasons for the belt deviation, mainly caused by installation and operation. Belt deviation can cause system failures and affect production efficiency; it can damage the main components of the equipment; it is easy to form safety hazards and other problems.
[0003] Therefore, it is particularly important to ensure the reliable operation of belt winding equipment and belt transportation equipment. Summary of the invention
[0004] The purpose of the present invention is to provide a guide device for preventing the belt from deviation, which can effectively solve the problem that after the belt has been running for a period of time, the belt is stretched to produce permanent deformation or aging, and the tension of the belt decreases, causing the belt to loosen and deviate. It can also solve the problem that the belt is deviated due to vibration during operation. The mechanical vibration of the belt conveyor during operation is inevitable. The faster the belt conveyor runs, the greater the vibration, and the greater the belt deviation.
[0005] The technical solution adopted by the present invention is: a guiding device for preventing the belt from running off track, including a tensioning roller device for tensioning the belt, and vertical guide roller devices are symmetrically arranged on both sides of the belt. The vertical guide roller devices are fixed on a frame to limit the two sides of the belt to prevent running off track.
[0006] The present invention is also characterized in that:
[0007] The tensioning roller device comprises a roller, a belt is wound around the roller, and both ends of the roller are fixed on the bearing seat through bearings b; a blind cover is arranged on the outer side of the bearing seat away from the roller, and a transparent cover is arranged on the inner side of the bearing seat close to the roller.
[0008] A distance sleeve b is arranged in the inner ring of the bearing b to carry out axial positioning of the roller.
[0009] The roller body is concave, gradually concave 10-15mm from the edge of the roller body to the middle.
[0010] The vertical guide roller device includes a shaft, on which rollers are installed through two sets of upper and lower bearings a. The bearings a are installed on the shaft, positioned and connected through a distance sleeve a, and the shaft is axially positioned through a pressure plate and a baffle, and the whole is installed on a bracket.
[0011] The two sets of bearings a are positioned and connected via a distance sleeve a.
[0012] The upper end of the shaft is axially positioned by a pressure plate and a baffle fixed on the bracket, and the lower end of the shaft is fixedly mounted on the bracket, and the bracket is fixed on the side of the belt frame body.
[0013] A screw hole pad is welded on the side of the belt frame body, and the bracket is fixed to the side of the belt frame body through the screw hole pad. A gasket group is also arranged between the screw hole pad and the bracket. The gasket group consists of several detachable gaskets. The gap between the vertical guide roller device and the belt is adjusted by adding or deleting gaskets to prevent the belt from deviating.
[0014] The beneficial effects of the present invention are as follows: vertical guide roller devices are added on both sides of the belt width direction, and bearings are installed inside the vertical guide roller devices. If the belt deviates during operation, the vertical rollers will block the belt to prevent it from deviating. On the other hand, the belt is moving, and there is rolling friction between the rollers and the belt, which will not cause much wear on the belt edge. This not only prevents the belt from deviating, but also reduces belt wear and increases the service life of the belt. When used in combination with a concave tensioning roller, it can effectively prevent the belt from deviating. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a guide device for preventing a belt from deviating according to the present invention;
[0016] Figure 2 It is a cross-sectional view of a vertical guide roller device of a guide device for preventing a belt from deviating according to the present invention;
[0017] Figure 3 The invention discloses a structural schematic diagram of a tensioning roller device of a guide device for preventing a belt from deviating.
[0018] In the figure, 1. vertical guide roller device, 2. tensioning roller device, 3. belt, 4. frame, 5. bracket, 6. roller, 7. bearing a, 8. shaft, 9. distance sleeve a, 10. pressure plate, 11. baffle, 12. screw hole pad, 13. gasket set, 14. roller, 15. transparent cover, 16. bearing seat, 17. blind cover, 18. distance sleeve b, 19. bearing b. DETAILED DESCRIPTION
[0019] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] A guide device to prevent the belt from running off track, such as Figure 1 As shown, it includes a tensioning roller device 2 for tensioning the belt, and vertical guide roller devices 1 are symmetrically arranged on both sides of the belt 3. The vertical guide roller devices 1 are fixed on the frame 4 to limit the two sides of the belt 3 to prevent deviation.
[0021] like Figure 2 As shown, the tensioning roller device 2 includes a roller 14, the belt 3 is wound around the roller 14, and both ends of the roller 14 are fixed to the bearing seat 16 through bearings b19; a cover 17 is provided on the outer side of the bearing seat 16 away from the roller 14, and a transparent cover 15 is provided on the inner side of the bearing seat 16 close to the roller 14.
[0022] A distance sleeve b18 is arranged in the inner ring of the bearing b19 to perform axial positioning on the roller 14 .
[0023] The roller 14 has a concave body, which gradually recesses 10-15 mm from the edge of the roller body to the middle.
[0024] like Figure 2 As shown, the vertical guide roller device 1 includes a shaft 8, on which a roller 6 is mounted via two sets of upper and lower bearings a7. The bearings a7 are mounted on the shaft 8, positioned and connected via a distance sleeve a9, and the shaft 8 is axially positioned via a pressure plate 10 and a baffle 11, and the entire device is mounted on a bracket.
[0025] The two sets of bearings a7 are positioned and connected via a distance sleeve a9.
[0026] The upper end of the shaft 8 is axially positioned by a pressure plate 10 and a baffle 11 fixed on the bracket 5, and the lower end of the shaft 8 is fixedly mounted on the bracket 5, and the bracket 5 is fixed on the side of the belt frame body.
[0027] A screw hole pad 12 is welded on the side of the belt frame body, and the bracket 5 is fixed to the side of the belt frame body through the screw hole pad 12. A gasket group 13 is also arranged between the screw hole pad 12 and the bracket 5. The gasket group 13 is a plurality of detachable gaskets. By adding or deleting gaskets, the gap between the vertical guide roller device 1 and the belt is adjusted to prevent the belt from deviating.
[0028] After a certain plate factory adopted the structure proposed by the present invention, it ensured that the belt conveyor could run stably at the designed speed, with good use effect, saving production costs for users and improving production efficiency. This structure can also provide reference for other enterprises to solve similar problems.
[0029] The belt deviation prevention device of the present invention can effectively prevent the belt deviation phenomenon by using a combination of a vertical guide roller and a concave tensioning roller, realizes the stable operation of the belt conveyor, and enhances the practical performance of the equipment. The present invention can be popularized in most belt conveying transmission equipment, enhances the reliability of the equipment, effectively extends the life of the parts, and will not be scrapped due to slight wear of the parts, thereby saving production costs for users.
Claims
1. A guide device for preventing a belt from deviating, characterized in that: It comprises a tensioning roller device (2) for tensioning a belt, and vertical guide roller devices (1) are symmetrically arranged on both sides of the belt (3), and the vertical guide roller devices (1) are fixed on a frame (4) to limit the positions of both sides of the belt (3) to prevent deviation; The tensioning roller device (2) comprises a roller (14), the belt (3) is wound around the roller (14), and both ends of the roller (14) are fixed to a bearing seat (16) via bearings b (19); a cover (17) is provided on the outer side of the bearing seat (16) away from the roller (14), and a transparent cover (15) is provided on the inner side of the bearing seat (16) close to the roller (14); A distance sleeve b (18) is arranged in the inner ring of the bearing b (19) to axially position the roller (14); The roller (14) has a concave body, which gradually indents 10-15 mm from the edge of the roller body to the middle; The vertical guide roller device (1) comprises a shaft (8), on which a roller (6) is mounted via two sets of upper and lower bearings a (7), the bearings a (7) being mounted on the shaft (8), being positioned and connected via a distance sleeve a (9), and the shaft (8) being axially positioned via a pressure plate (10) and a baffle (11), and being mounted as a whole on a bracket; The upper end of the shaft (8) is axially positioned by a pressure plate (10) and a baffle (11) fixed on the bracket (5), and the lower end of the shaft (8) is fixedly mounted on the bracket (5), and the bracket (5) is fixed on the side of the belt frame body; A screw hole pad (12) is welded to the side of the belt frame body, and the bracket (5) is fixed to the side of the belt frame body via the screw hole pad (12). A gasket group (13) is also provided between the screw hole pad (12) and the bracket (5), and the gasket group (13) comprises a plurality of detachable gaskets. By adding or removing gaskets, the gap between the vertical guide roller device (1) and the belt is adjusted to prevent the belt from running off track.
2. A guide device for preventing a belt from deviating according to claim 1, characterized in that: The two groups of bearings a (7) are positioned and connected via a distance sleeve a (9).
