An integrated solid-liquid separation device
By designing integrated solid-liquid separation equipment and using screws and motor-driven mechanical structures, the problem of low sewage treatment efficiency of existing filter presses is solved, and efficient solid-liquid separation and solid impurities removal are achieved.
Patent Information
- Application Number
- CN202011077907.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2040-10-10
AI Technical Summary
Existing filter presses have low efficiency in sewage solid-liquid separation treatment, resulting in low efficiency in sewage treatment process.
An integrated solid-liquid separation device is designed, including a base, annular shell, a pressing cylinder, a pressing disk, a filter cartridge, a bottom disk, a rotating support and a support slat. Through a mechanical structure driven by a screw and a motor, efficient solid-liquid separation of sewage is achieved.
This equipment can significantly improve the efficiency of sewage treatment, avoid clogging of filter holes on the surface of the filter plate, remove solid residues in time, and remove solid impurities on the pressed disk.
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Figure CN112316525B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solid-liquid separation devices, in particular to an integrated solid-liquid separation device. Background Art
[0002] A solid-liquid separation device is a device that separates solids and liquids in a solid-liquid mixture. Among them, a filter press is a commonly used solid-liquid separation device. A filter press is a mechanical device that uses a special filter medium to apply a certain pressure to an object to allow liquid to seep out. It was used in chemical production in the early 18th century and is still widely used in chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics, and environmental protection industries. In the environmental protection industry, filter presses are widely used in sewage treatment.
[0003] At present, the widely used filter press mainly includes three parts: frame, clamping mechanism and filtering mechanism. The frame is the basic component of the filter press, with thrust plates and clamping heads at both ends, and the beams on both sides connect the two. The beams are used to support the filter plate, filter frame and clamping plate; the thrust plate is connected to the support to place one end of the filter press on the foundation. The middle of the thrust plate of the chamber filter press is the feed hole, and there are four holes at the four corners. The holes at the upper two corners are the inlet of washing liquid or compressed gas, and the lower two corners are the outlets (undercurrent structure or filtrate outlet); the clamping plate is used to clamp the filter plate and filter frame, and the rollers on both sides are used to support the clamping plate to roll on the track of the beam; the beam is a load-bearing component. When in use, a mechanical clamping mechanism or a hydraulic clamping mechanism is used to push the clamping plate to run along the track in the frame to clamp the filter plate and filter frame, so as to achieve the effect of squeezing and separating the water quality and solid impurities in the sewage. However, when the existing filter press performs solid-liquid separation on sewage, the amount of sewage fed and filtered in each cycle is small, and the efficiency of solid-liquid separation treatment of sewage is not high, thereby affecting the efficiency of the entire sewage treatment process. Summary of the invention
[0004] The present invention designs an integrated solid-liquid separation device to solve the problem that the solid-liquid separation treatment efficiency of sewage in the prior art is low.
[0005] To achieve the above object, the present invention provides the following technical solution: an integrated solid-liquid separation device, comprising a base, an annular shell, a material pressing cylinder, a material pressing disc, a filter cartridge, a bottom disc, a rotating support portion and a supporting strip, wherein a cylindrical cavity is arranged in the base, and a first motor is installed at the axial center of the cylindrical cavity;
[0006] The bottom end of the annular shell is fixedly sleeved in a circular opening provided on the upper surface of the base, the cross section of the annular shell is C-shaped, and a drain port is provided on the outer wall of the annular shell near the bottom end;
[0007] The pressing cylinder is a cylindrical cavity structure with an open bottom end, the outer edge of the bottom surface of the pressing cylinder is fixedly connected to the inner edge of the upper surface of the annular shell, a feeding interface is arranged near the top of the outer wall of the pressing cylinder, a screw is arranged at the axial position of the pressing cylinder, and a power mechanism for driving the screw to rotate is arranged on the top surface of the pressing cylinder;
[0008] The pressing disc is slidably sleeved in the inner cavity of the pressing cylinder in the vertical direction, a threaded hole for threading with the screw is arranged at the center of the pressing disc, and a first rectangular groove is arranged at the center of the bottom surface of the pressing disc;
[0009] Wherein, the filter cartridge is embedded in the inner edge of the inner cavity of the annular shell;
[0010] The bottom disc is slidably sleeved in the circular opening on the upper surface of the base in the vertical direction, and a second rectangular groove is provided at the center of the upper surface of the bottom disc;
[0011] The center position of the rotating support part is fixedly sleeved on the power output end of the first motor, the outer edge of the rotating support part is slidably engaged with the inner wall of the cylindrical cavity along a ring shape, and the rotating support part includes a supporting plate body for elastically supporting the bottom disc and a scraper for scraping the bottom surface of the pressing disc;
[0012] Among them, the support strip is clamped in the second rectangular groove along the vertical direction, the upper surface of the support strip is vertically fixedly connected with a guide rod, the guide rod and the pressing disc are slidably sleeved in the vertical direction, the top of the guide rod is vertically fixedly connected to the top surface of the inner cavity of the pressing cylinder, the bottom end of the screw is rotatably sleeved with the center position of the support strip, and the support strip is clamped and matched with the first rectangular groove in the vertical direction.
[0013] Preferably, the screw rod passes through the upper surface of the pressing cylinder and is fixedly sleeved with a driven gear at the top end. A second motor is fixedly mounted on the upper surface of the pressing cylinder through a fixing frame. The power output end of the second motor is fixedly sleeved with a driving gear meshing with the driven gear.
[0014] Preferably, a connection hole rotatably sleeved with the bottom end of the screw rod is provided at the center position of the upper surface of the support slat, and guide rods are vertically fixedly connected to the two ends of the midline of the upper surface of the support slat respectively.
[0015] Preferably, guide holes for slidingly sleeved with the guide rod along the vertical direction are respectively provided at the center positions of the two ends of the inner cavity top surface of the first rectangular groove.
[0016] Preferably, the rotating support part also includes a ring body, the support plate body is fixedly connected to the inner wall of the ring body, the bottom end of the scraper is fixedly connected to the inner wall of the ring body, the inner end of the support plate body is fixedly connected to the bottom end of the inner side of the scraper, and the inner end of the support plate body is fixedly socketed with the power output end of the first motor.
[0017] Preferably, an annular slide rail is provided at a central position of the outer wall of the ring body, and a slide groove slidably engaged with the annular slide rail is provided on the inner wall of the cylindrical cavity.
[0018] Preferably, the inner diameter of the pressing cylinder is equal to the inner diameter of the filter cylinder, the inner diameter of the filter cylinder is equal to the outer diameter of the bottom disc, the distance between the upper surface of the bottom disc and the top surface of the inner cavity of the cylindrical cavity is equal to the thickness of the support strip, and the thickness of the support strip is equal to the depth of the first rectangular groove and the second rectangular groove.
[0019] Preferably, the top surface of the scraper is in contact with the top surface of the inner cavity of the cylindrical cavity.
[0020] Preferably, a plurality of springs are connected between the upper surface of the support plate and the bottom surface of the bottom disc.
[0021] Preferably, a slag discharge port is provided on the outer wall of the base at a position corresponding to the bottom end of the cylindrical cavity.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The solid-liquid separation device of the present invention can ensure the flow rate of sewage for filter pressing treatment, greatly improving the efficiency of the sewage treatment process.
[0024] 2. The solid-liquid separation device of the present invention can avoid the problem of easy clogging of filter holes on the surface of the filter plate.
[0025] 3. The solid-liquid separation device of the present invention can facilitate the timely removal of solid residues and can scrape and remove solid impurities attached to the surface of the pressing disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the main structure of the present invention as a whole;
[0027] Figure 2 It is a schematic diagram of the three-dimensional structure of the annular shell of the present invention;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the material pressing disc of the present invention;
[0029] Figure 4 It is a bottom view structural schematic diagram of the material pressing disc of the present invention;
[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the bottom disc of the present invention;
[0031] Figure 6 It is a schematic diagram of the top view of the rotating support part of the present invention;
[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the support plate body of the present invention.
[0033] In the figure: 100-base; 101-cylindrical cavity; 102-first motor; 200-annular shell; 201-drain port; 300-pressing cylinder; 301-second motor; 302-driving gear; 303-driven gear; 304-screw; 305-feeding interface; 400-pressing disc; 401-threaded hole; 402-guide hole; 403-first rectangular groove; 500-filter cylinder; 600-bottom disc; 601-second rectangular groove; 700-rotating support; 701-ring body; 702-annular slide rail; 703-support plate; 704-scraper; 800-support strip; 801-guide rod; 802-connecting hole; 900-spring. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-7 The present invention provides a technical solution, an integrated solid-liquid separation device, comprising a base 100, an annular shell 200, a material pressing cylinder 300, a material pressing disc 400, a filter cartridge 500, a bottom disc 600, a rotating support 700 and a supporting strip 800, a cylindrical cavity 101 is arranged in the base 100, and a first motor is installed at the axial center position of the cylindrical cavity 101;
[0036] The bottom end of the annular shell 200 is fixedly sleeved in a circular opening on the upper surface of the base 100. The cross section of the annular shell 200 is C-shaped. A drain port 201 is provided on the outer wall of the annular shell 200 near the bottom end.
[0037] The pressing cylinder 300 is a cylindrical cavity structure with an open bottom. The outer edge of the bottom surface of the pressing cylinder 300 is fixedly connected to the inner edge of the upper surface of the annular shell 200. A feed interface 305 is provided near the top of the outer wall of the pressing cylinder 300. A screw 304 is provided at the axial position of the pressing cylinder 300. A power mechanism for driving the screw 304 to rotate is provided on the top surface of the pressing cylinder 300.
[0038] The pressing disc 400 is slidably sleeved in the inner cavity of the pressing cylinder 300 in the vertical direction, a threaded hole 401 is provided at the center of the pressing disc 400 for threaded sleeve with the screw rod 304, and a first rectangular groove 403 is provided at the center of the bottom surface of the pressing disc 400;
[0039] The filter cartridge 500 is embedded in the inner edge of the inner cavity of the annular housing 200;
[0040] The bottom disc 600 is slidably sleeved in the circular opening on the upper surface of the base 100 along the vertical direction, and a second rectangular groove 601 is provided at the center of the upper surface of the bottom disc 600;
[0041] The center of the rotating support part 700 is fixedly sleeved on the power output end of the first motor 102, and the outer edge of the rotating support part 700 is slidably engaged with the inner wall of the cylindrical cavity 101 along a ring shape. The rotating support part 700 includes a supporting plate body 703 for elastically supporting the bottom disc 600 and a scraper 704 for scraping the bottom surface of the pressing disc 400.
[0042] Among them, the support slat 800 is clamped in the second rectangular groove 601 along the vertical direction, and the upper surface of the support slat 800 is vertically fixedly connected with a guide rod 801, the guide rod 801 and the pressing disc 400 are slidably sleeved in the vertical direction, the top end of the guide rod 801 is vertically fixedly connected to the top surface of the inner cavity of the pressing cylinder 300, the bottom end of the screw 304 is rotatably sleeved with the center position of the support slat 800, and the support slat 800 is clamped and matched with the first rectangular groove 403 in the vertical direction.
[0043] In this embodiment, the screw 304 passes through the top of the upper surface of the pressing cylinder 300 and is fixedly sleeved with a driven gear 303. The upper surface of the pressing cylinder 300 is fixedly installed with a second motor 301 through a fixed frame. The power output end of the second motor 301 is fixedly sleeved with a driving gear 302 that meshes with the driven gear 303.
[0044] In this embodiment, a connection hole 802 rotatably sleeved with the bottom end of the screw rod 304 is provided at the center position of the upper surface of the support slat 800, and guide rods 801 are vertically fixedly connected to the two ends of the center line of the upper surface of the support slat 800.
[0045] In this embodiment, guide holes 402 for slidingly sleeved with the guide rod 801 along the vertical direction are respectively opened at the center positions of the two ends of the inner cavity top surface of the first rectangular groove 403 .
[0046] In this embodiment, the rotating support part 700 also includes a ring body 701, the support plate body 703 is fixedly connected to the inner wall of the ring body 701, the bottom end of the scraper 704 is fixedly connected to the inner wall of the ring body 701, the inner end of the support plate body 703 is fixedly connected to the bottom end of the inner side of the scraper 704, and the inner end of the support plate body 703 is fixedly socketed with the power output end of the first motor 102.
[0047] In this embodiment, an annular slide rail 702 is provided at a central position on the outer wall of the ring body 701 , and a slide groove slidably engaged with the annular slide rail 702 is provided on the inner wall of the cylindrical cavity 101 .
[0048] In this embodiment, the inner diameter of the pressing cylinder 300 is equal to the inner diameter of the filter cylinder 500, the inner diameter of the filter cylinder 500 is equal to the outer diameter of the bottom disc 600, the distance between the upper surface of the bottom disc 600 and the top surface of the inner cavity of the cylindrical cavity 101 is equal to the thickness of the support strip 800, and the thickness of the support strip 800 is equal to the depth of the first rectangular groove 403 and the second rectangular groove 601.
[0049] In this embodiment, the top surface of the scraper 704 contacts the top surface of the inner cavity of the cylindrical cavity 101 .
[0050] In this embodiment, a plurality of springs 900 are connected between the upper surface of the support plate 703 and the bottom surface of the bottom disc 600 .
[0051] In this embodiment, a slag discharge port is provided at a position on the outer wall of the base 100 corresponding to the bottom end of the cylindrical cavity 101 .
[0052] Working principle: When in use, the sewage input interface is connected to the feed interface 305; the sewage enters the inner cavity of the pressing cylinder 300 through the feed interface 305; the second motor 301 drives the screw 304 to rotate through the driving gear 302 and the driven gear 303; the rotating screw 304 drives the pressing disc 400 to move downward in the inner cavity of the pressing cylinder 300 under the guidance of the sliding sleeve relationship between the guide rod 801 and the guide hole 402; the pressing disc 400 squeezes the sewage during the downward movement; the water in the sewage enters the inner cavity of the annular shell 200 through the filtering effect of the filter cartridge 500, and is further discharged through the drain port 201; the pressing disc 400 continues to move downward until the water The water is completely squeezed out; when the pressing disc 400 moves to the lowest position, the water is squeezed out and the solid impurities are retained on the bottom disc 600. The pressing disc 400 forms a large pressure on the bottom disc 600 through the solid impurities. In addition, during the downward movement of the pressing disc 400, its edge scrapes the filter surface of the filter cartridge 500, thereby preventing the filter holes on the inner wall of the filter cartridge 500 from being blocked; thereby causing the support strip 800 to detach from the second rectangular groove 601 and maintain a tendency to enter the first rectangular groove 403; the bottom disc 600 compresses the spring 900 and moves downward. When the top surface of the bottom disc 600 is lower than the inner surface of the cylindrical cavity 101, When the top surface of the cavity is reached, the solid impurities slide and flow out of the cylindrical cavity 101; at this time, the first motor 102 rotates, and the ring body 701 rotates 360° under the guidance and support of the annular slide rail 702. The bottom disc 600 is connected to the support plate 703 through the spring 900 assembly, so that the bottom disc 600 rotates with the support plate 703. During the rotation, the bottom disc 600 continuously rubs and scrapes against the top surface of the inner cavity of the cylindrical cavity 101, so that the solid impurities on the bottom disc 600 are completely removed and fall into the cylindrical cavity 101. The scraper 704 passes under the pressing disc 400 and scrapes the bottom surface of the pressing disc 400 during the rotation with the ring body 701. Thereby, the solid impurities adhered to the bottom surface of the pressing disc 400 are completely scraped off; after the ring body 701 rotates 360°, the bottom disc 600 returns to the bottom of the pressing disc 400; at this time, the second motor 301 reverses, causing the screw 304 to reverse, thereby causing the pressing disc 400 to move upward, and the support strip 800 is disengaged from the first rectangular groove 403. The elastic force applied by the spring 900 to the bottom disc 600 causes the bottom disc 600 to be re-inserted into the opening on the top surface of the base 100, and at the same time, the support strip 800 enters the second rectangular groove 601 to facilitate the next cycle of solid-liquid separation process; the solid impurities in the cylindrical cavity 101 can be removed through the slag discharge port.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated solid-liquid separation device, characterized in that: include: Base(100); annular housing (200); Pressing cylinder (300); Pressing disc (400); Filter cartridge (500); Bottom disc (600); The rotation support part (700) and A support strip (800) is provided in the base (100) with a cylindrical cavity (101), a first motor is installed at the axis of the cylindrical cavity (101), and a slag discharge port is provided on the outer wall of the base (100) at a position corresponding to the bottom end of the cylindrical cavity (101); The bottom end of the annular shell (200) is fixedly sleeved in a circular opening provided on the upper surface of the base (100); the cross section of the annular shell (200) is C-shaped; a liquid discharge port (201) is provided on the outer wall of the annular shell (200) near the bottom end; The pressing cylinder (300) is a cylindrical cavity structure with an open bottom end, the outer edge of the bottom surface of the pressing cylinder (300) is fixedly connected to the inner edge of the upper surface of the annular shell (200), a feed interface (305) is provided near the top of the outer wall of the pressing cylinder (300), a screw (304) is provided at the axial position of the pressing cylinder (300), and a power mechanism for driving the screw (304) to rotate is provided on the top surface of the pressing cylinder (300); The pressing disc (400) is slidably sleeved in the inner cavity of the pressing cylinder (300) in the vertical direction, a threaded hole (401) threadedly sleeved with the screw rod (304) is provided at the center of the pressing disc (400), and a first rectangular groove (403) is provided at the center of the bottom surface of the pressing disc (400); Wherein, the filter cartridge (500) is embedded in the inner edge of the inner cavity of the annular shell (200); The bottom disc (600) is slidably sleeved in the circular opening on the upper surface of the base (100) in the vertical direction, and a second rectangular groove (601) is provided at the center of the upper surface of the bottom disc (600); The center position of the rotating support part (700) is fixedly sleeved on the power output end of the first motor (102), the outer edge of the rotating support part (700) is slidably engaged with the inner wall of the cylindrical cavity (101) along a ring shape, and the rotating support part (700) comprises a supporting plate body (703) for elastically supporting the bottom disc (600) and a scraper (704) for scraping the bottom surface of the pressing disc (400); The support strip (800) is clamped in the second rectangular groove (601) along the vertical direction, and the upper surface of the support strip (800) is vertically fixedly connected with a guide rod (801), and the guide rod (801) and the pressing disc (400) are slidably sleeved in the vertical direction. The top end of the guide rod (801) is vertically fixedly connected to the top surface of the inner cavity of the pressing cylinder (300), and the bottom end of the screw rod (304) is rotatably sleeved with the center position of the support strip (800), and the support strip (800) and the first rectangular groove (403) are clamped and matched in the vertical direction.
2. The integrated solid-liquid separation device according to claim 1, characterized in that: The screw rod (304) passes through the top end of the upper surface of the pressing cylinder (300), and is fixedly sleeved with a driven gear (303). A second motor (301) is fixedly mounted on the upper surface of the pressing cylinder (300) via a fixing frame. A driving gear (302) meshing with the driven gear (303) is fixedly sleeved at the power output end of the second motor (301).
3. The integrated solid-liquid separation device according to claim 2, characterized in that: A connection hole (802) is provided at a central position on the upper surface of the support slat (800) and is rotatably sleeved with the bottom end of the screw rod (304). Guide rods (801) are respectively and vertically fixedly connected to the two ends of the midline of the upper surface of the support slat (800).
4. The integrated solid-liquid separation device according to claim 3, characterized in that: Guide holes (402) for slidingly sleeved with the guide rod (801) in a vertical direction are respectively provided at the center positions of the two ends of the inner cavity top surface of the first rectangular groove (403).
5. The integrated solid-liquid separation device according to claim 4, characterized in that: The rotation support part (700) further comprises: The ring body (701) is fixedly connected to the inner wall of the ring body (701), the bottom end of the scraper (704) is fixedly connected to the inner wall of the ring body (701), the inner end of the support plate body (703) is fixedly connected to the bottom end of the inner side of the scraper (704), and the inner end of the support plate body (703) is fixedly sleeved with the power output end of the first motor (102).
6. The integrated solid-liquid separation device according to claim 5, characterized in that: An annular slide rail (702) is provided at a central position of the outer wall of the ring body (701), and a slide groove slidably engaged with the annular slide rail (702) is provided on the inner wall of the cylindrical cavity (101).
7. The integrated solid-liquid separation device according to claim 6, characterized in that: The inner diameter of the pressing cylinder (300) is equal to the inner diameter of the filter cylinder (500), the inner diameter of the filter cylinder (500) is equal to the outer diameter of the bottom disc (600), the distance between the upper surface of the bottom disc (600) and the top surface of the inner cavity of the cylindrical cavity (101) is equal to the thickness of the support strip (800), and the thickness of the support strip (800) is equal to the depth of the first rectangular groove (403) and the second rectangular groove (601).
8. The integrated solid-liquid separation device according to claim 7, characterized in that: The top surface of the scraper (704) contacts the top surface of the inner cavity of the cylindrical cavity (101).
Citation Information
Patent Citations
Integrated solid-liquid separation equipment
CN213885192U