Stirrup automatic aggregate equipment

Abstract

The present invention discloses an automated stirrup collection device, comprising a base, slide rails, sliders, a movable seat, a stirrup collection and flipping mechanism, and a drive device. Slide rails are fixedly provided on both sides of the top surface of the base in the longitudinal direction, and the bottom of the movable seat is slidably connected to the slide rails via four sliders; a stirrup collection and flipping mechanism is provided on the movable seat; and a drive device is provided on the side of the movable seat. The present invention achieves fully automated control during the stirrup collection process. The collection frame can adjust its size according to the different shapes of stirrups. After the stirrups are packaged, the stirrups can be flipped 90 degrees for easy horizontal removal. The present invention can also be used in combination with a baler, material retrieving equipment, transportation equipment, and stirrup bending equipment to form a complete automated stirrup production line.

Description

Technical Field

[0001] The invention belongs to the technical field of stirrup production automation equipment, and in particular relates to stirrup automation gathering equipment. Background Art

[0002] Stirrup production is a major component of rebar processing plants. Stirrups vary in size and specifications, requiring highly flexible and versatile stirrup handling equipment. Currently, the primary production method for stirrups is: CNC bending machines, collection by aggregates, and manual handling and stacking. Automation for this process is limited, with the ability to automatically adjust the aggregate frame size to accommodate the various shapes and specifications. Access to the material is also limited, and removing the packaged stirrups from the aggregate frame requires lifting them very high, which is cumbersome and energy-intensive. Consequently, automated development of aggregate equipment for stirrup production is necessary. Summary of the Invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention invents an automatic stirrup gathering device.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] The stirrup automatic gathering equipment includes a base, a slide rail, a slider, a movable seat, a stirrup collecting and turning mechanism and a driving device. The slide rails are fixedly provided on both sides of the length direction of the top surface of the base. The bottom of the movable seat is slidably connected to the slide rails through four sliders; the movable seat is provided with a stirrup collecting and turning mechanism; and the side of the movable seat is provided with a driving device.

[0006] Furthermore, the stirrup collection and flipping mechanism includes a flip plate, a cylinder, a type I linear module, a type II linear module, a moving part, an aggregate support rod and a hinge seat, one side of the flip plate in the length direction is fixed to the side of the moving seat through a hinge seat; the bottom hinge of the cylinder is connected to the moving seat and is on the same side as the hinge seat; the front end of the cylinder telescopic rod is hinged to the bottom surface of the flip plate on the side where the hinge seat is not provided; two moving parts are provided on the type I linear module and the type II linear module; the type I linear module is longitudinally fixed to the flip plate, and each moving part on the type I linear module is laterally provided with a type II linear module; each moving part on the type II linear module is fixedly provided with an aggregate support rod; the stirrup collection and flipping mechanism realizes the automatic adjustment of the aggregate frame size, and after the stirrups are packed, the stirrups can be flipped and placed horizontally, which is convenient for horizontal removal of the stirrups.

[0007] Furthermore, both ends of the II-type linear module are slidably connected to the flip plate through slide rails and slider supports, ensuring that the II-type linear module slides smoothly without shaking.

[0008] Furthermore, the type I linear module and the type II linear module are screw guide rails with built-in stepping motors.

[0009] Furthermore, the built-in screws of the Type I linear module and Type II linear module are bidirectional screws, and under the action of the bidirectional screws, the two moving parts thereon can approach or separate at the same time, and are always symmetrical with the center point of the bidirectional screws.

[0010] Furthermore, the driving device includes a motor, a gear and a rack, the gear is fixedly mounted on the output shaft of the motor, and the motor is fixedly mounted on the moving seat; the rack is fixed on the base and parallel to the slide rail; the gear and rack are engaged to provide power for the moving seat to achieve separate control.

[0011] Furthermore, one or more of a baling machine, a material taking device, a transportation device, and a stirrup bending device are installed next to the base, which together with other equipment constitute a complete production line for stirrup production.

[0012] The advantages of the present invention are: the present invention realizes fully automated control in the process of stirrup collection, the collection frame can adjust its size according to the stirrups of different shapes, and after the stirrups are packed, the stirrups can be turned 90 degrees for easy horizontal removal; it can also be used in combination with a baler, material retrieving equipment, transportation equipment and stirrup bending equipment to form a complete stirrup automated production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the stirrup automatic collection equipment of the present invention;

[0014] Figure 2 This is a left side view of the stirrup automatic gathering equipment of the present invention;

[0015] Figure 3 This is a three-dimensional diagram of the stirrup collection and turnover mechanism in the stirrup automatic collection equipment of the present invention after it is turned over;

[0016] Figure 4 It is a three-dimensional diagram of the driving device in the stirrup automatic gathering equipment of the present invention. DETAILED DESCRIPTION

[0017] The present invention is described in detail below with reference to the accompanying drawings:

[0018] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by "horizontal" and "vertical" are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0019] like Figure 1-2 As shown, the stirrup automatic gathering equipment includes a rectangular frame-shaped base 1, a slide rail 2, a slider 3, a moving seat 4, a stirrup collecting and turning mechanism 5 and a driving device 6. Slide rails 2 are fixedly provided on both sides of the length direction of the top surface of the base 1, and the length of the slide rail 2 is the same as the length of the base 1. The bottom of the moving seat 4 is slidably mounted on the slide rail 2 through four sliders 3, providing a base for the linear motion of the moving seat 4. A stirrup collecting and turning mechanism 5 is provided on the moving seat 4. The stirrup collecting and turning mechanism 5 is mainly used for gathering stirrups and turning them over after packaging, which is convenient for gathering and horizontal removal and transportation. The driving device 6 provides movement power for the moving seat 4, and the driving device 6 is provided on the side of the moving seat 4. As shown Figure 4 As shown, the drive device 6 includes a motor 61, a gear 62, and a rack 63. The gear 62 is fixedly mounted on the output shaft of the motor 61, which is fixedly mounted on the movable base 4. The gear 62 and rack 63 mesh with each other. The rack 63 is fixed to the base 1 and is arranged adjacent to and parallel to the slide rail 2. When the motor 61 is operating, the gear 62 and rack 63 drive the movable base 4 to move.

[0020] like Figure 3The stirrup collection and flipping mechanism 5 includes a flip plate 51, a cylinder 52, a type I linear module 53, a type II linear module 54, a moving part 55, a collection support rod 56 and a hinge seat 57. One side of the flip plate 51 in the length direction is fixed to the side of the mobile seat 4 through the hinge seat 57 to ensure that the flip plate 51 can flip along the axis of the hinge seat 57. The bottom of the cylinder 52 is hingedly connected to the mobile seat 4 and is on the same side as the hinge seat 57; the front end of the telescopic rod of the cylinder 52 is hingedly connected to the bottom surface of the flip plate 51 on the side where the hinge seat 57 is not provided. When the cylinder 52 is installed, its bottom will be lower than the mobile seat 4. The mobile seat 4 will be provided with a hollow area for the movement of the cylinder 52 and a U-shaped mounting seat recessed downward. As the telescopic rod of the cylinder 52 extends, it slowly lifts and flips the flip plate 51. Simultaneously, the cylinder 52 slowly rotates from its initial tilted position to a vertical position until the flip plate 51 has flipped 90 degrees. The I-type linear module 53 and the II-type linear module 54 are equipped with stepper motors and employ bidirectional lead screws. Both the linear module 53 and the II-type linear module 54 are equipped with two moving parts 55. These moving parts 55 can simultaneously move toward or away from each other, always symmetrically about the center point of the lead screws, allowing for synchronous and regular adjustment of the spacing between the moving parts 55. The I-type linear module 53 is longitudinally fixed to the centerline of the flip plate 51. Each moving part 55 on the I-type linear module 53 is laterally connected to a II-type linear module 54. Each moving part 55 on the II-type linear module 54 is fixedly connected to a material collection support rod 56, that is, there are four material collection support rods 56. These four material collection support rods 56 form an aggregate frame. The longitudinal spacing of the material collection support rods 56 can be controlled by adjusting the I-type linear module 53, and the lateral spacing of the material collection support rods 56 can be controlled by adjusting the II-type linear module 54. To ensure the stability of the II-type linear module 54 during operation, the two ends of the II-type linear module 54 are supported by slide rails 2 and sliders 3 and are slidably connected to the flip plate 51. That is, the II-type linear module 54 has three connection support points.

[0021] The material collecting equipment of this embodiment can also be used in conjunction with balers, material reclaiming equipment, transportation equipment, stirrup bending equipment and other equipment to form an automated stirrup production line.

[0022] The model of the motor used in the implementation is Shiyuan 1500w three-phase motor; the model of the type I linear module is Dongguan Gaogong Intelligent HK85-L5-S275, and the model of the type II linear module is Dongguan Gaogong Intelligent HK85-L5-S400.

[0023] Although the above describes and illustrates the specific embodiments of the present invention in detail, it should be noted that various changes and modifications can be made to the above embodiments without departing from the spirit of the present invention and the scope of the appended claims.

Claims

1. Automatic stirrup collection equipment, characterized in that: The invention comprises a base (1), a slide rail (2), a slider (3), a movable seat (4), a stirrup collecting and turning mechanism (5) and a driving device (6), wherein the base (1) is fixedly provided with slide rails (2) on both sides of the top surface in the length direction, and the length of the slide rails (2) is the same as that of the base (1); the bottom of the movable seat (4) is slidably connected to the slide rails (2) through four sliders (3); the movable seat (4) is provided with a stirrup collecting and turning mechanism (5); the side of the movable seat (4) is provided with a driving device (6); the stirrup collecting and turning mechanism (5) comprises a turning plate (51), a cylinder (52), an I-type linear module (53), a II Type I linear module (54), moving parts (55), aggregate support rod (56) and hinge seat (57), one side of the flip plate (51) in the length direction is fixed to the side of the moving seat (4) through the hinge seat (57); the bottom hinge of the cylinder (52) is connected to the moving seat (4) and is on the same side as the hinge seat (57); the front end of the telescopic rod of the cylinder (52) is hinged to the bottom surface of the flip plate (51) on the side where the hinge seat (57) is not provided, and the bottom of the cylinder (52) will be lower than the moving seat (4) when installed; the type I linear module (53) and the type II linear module (54) are both provided with two moving parts (55); the type I linear module (53) is fixed to the flip plate (51) longitudinally, and each moving part (55) on the type I linear module (53) is provided with a type II linear module (54) transversely; the type II Each moving part (55) on the linear module (54) is fixedly provided with an aggregate support rod (56).

2. The stirrup automatic gathering equipment according to claim 1, characterized in that: Both ends of the type II linear module (54) are supported by a slide rail (2) and a slider (3) and are slidably connected to the flip plate (51).

3. The stirrup automatic gathering equipment according to claim 2, characterized in that: The type I linear module (53) and type II linear module (54) are screw guide rails with built-in stepping motors.

4. The stirrup automatic gathering equipment according to claim 3, characterized in that: The built-in screws of the type I linear module (53) and the type II linear module (54) are bidirectional screws.

5. The stirrup automatic gathering equipment according to any one of claims 1 to 4, characterized in that: The driving device (6) includes a motor (61), a gear (62) and a rack (63), wherein the gear (62) is fixedly mounted on the output shaft of the motor (61), and the motor (61) is fixedly mounted on the movable seat (4); the rack (63) is fixed on the base (1) and parallel to the slide rail (2); and the gear (62) and the rack (63) are meshed.

6. The stirrup automatic gathering equipment according to claim 5, characterized in that: One or more of a baler, a material taking device, a transport device, and a hoop bending device are installed next to the base (1).

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